Search Results (251)

There has been a growing interest in polymer-based materials in recent years, and current research is focused on reducing fossil-derived epoxy compounds. This review examines the potential of epoxidised vegetable oils (EVOs) as sustainable alternatives to these systems. Epoxidation processes have been systematically analysed and their influence on chemical, thermal, and mechanical properties has been assessed. Results indicate that basic, low-toxicity epoxidation methods resulted in resins with comparable performance to those obtained through more complex common/commercial procedures. In total, 5–7% oxirane oxygen content (OOC) was found to be optimal to achieve a balanced crosslink density, thus enhancing tensile strength. Furthermore, mechanical properties have been insufficiently studied, as less than half of the studies were conducted at least tensile or flexural strength. Reinforcement strategies were also explored, with nano-reinforcing carbon nanotubes (CBNTs) showing the best mechanical and thermal results. Natural fibres reported better mechanical performance when mixed with EVOs than conventional systems. On the other hand, one of the main constraints observed is the lack of consistency in reporting key chemical and mechanical parameters across studies. Environmental properties and end-of-life use are significant challenges to be addressed in future studies, as there remains a significant gap in understanding the end-of-life of these materials. Future research should focus on the exploration of eco-friendly epoxidation reagents and standardise protocols to compare and measure oil properties before and after being epoxidised. Full article

This work presents the development of two vanillin-based vitrimer epoxy flax fibre-reinforced composites, with both the VER1-1-FFRC (a vitrimer-to-epoxy ratio of 1:1) and VER1-2-FFRC (a vitrimer-to-epoxy ratio of 1:2), via a vacuum-assisted resin infusion. The thermal and mechanical properties of the resulting vitrimer epoxy flax composites were characterised using thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and mechanical four-point bending tests, alongside studies of solvent resistance and chemical recyclability. Both the VER1-1-FFRC (degradation temperature T_deg of 377.0 °C) and VER1-2-FFRC (T_deg of 395.9 °C) exhibited relatively high thermal stability, which is comparable to the reference ER-FFRC (T_deg of 396.7 °C). The VER1-1-FFRC, VER1-2-FFRC, and ER-FFRC demonstrated glass transition temperatures T_g of 54.1 °C, 68.8 °C, and 83.4 °C, respectively. The low T_g of the vitrimer composite is due to the low crosslink density in the vitrimer epoxy resin. Particularly, the crosslinked density of the VER1-1-FFRC was measured to be 319.5 mol·m⁻³, which is lower than that obtained from the VER1-2-FFRC (434.7 mol·m⁻³) and ER-FFRC (442.9 mol·m⁻³). Furthermore, the mechanical properties of these composites are also affected by the low crosslink density. Indeed, the flexural strength of the VER1-1-FFRC was found to be 76.7 MPa, which was significantly lower than the VER1-2-FFRC (116.2 MPa) and the ER-FFRC (138.3 MPa). Despite their lower thermal and mechanical performance, these vitrimer composites offer promising recyclability and contribute to advancing sustainable composite materials. Full article

To obtain waterborne polymer-modified emulsified asphalt materials with better comprehensive performance, waterborne polymer modifiers including waterborne epoxy resin (WER)-reinforced styrene–butadiene–styrene block copolymer (SBS), waterborne acrylate (WA) or styrene butadiene rubber (SBR) emulsion were prepared. The mechanical strength, toughness, adhesion and impact resistance of these waterborne polymers were evaluated. Furthermore, the correlation between the performance indicators of the waterborne polymers was analyzed. Based on Fourier transform infrared (FTIR) spectroscopy and thermogravimetric (TG) analysis, the mechanism of WER-modified SBS and WA was characterized. The results show that adding 10%–15% WER can significantly improve the mechanical properties of the waterborne polymer. The performances of modified SBS and WA are better than that of modified SBR. When the content of WER is 10%, the tensile strength, elongation at break and pull-off strength of WER-modified SBS and WA are 4.80–6.38 MPa, 476.3%–579.6% and 1.62–1.70 MPa, respectively. The mechanical strength and breaking energy of the waterborne polymers show a significant linear correlation with their application properties such as adhesion, bonding and impact resistance. FTIR and TG analyses indicate that WER-modified SBS or WA prepared via emulsion blending undergo primarily physical modifications, enhancing thermal stability while promoting crosslinking and curing. Full article

To address the challenges of cotton cellulose materials being susceptible to environmental humidity and pollutant erosion, a strategy for constructing superhydrophobic functional coatings with biomimetic micro–nano composite structures was proposed. Through surface silanization modification, diatomite (DEM) and Fe₃O₄ nanoparticles were functionalized with octyltriethoxysilane (OTS) to prepare superhydrophobic diatomite flakes (ODEM) and OFe₃O₄ nanoparticles. Following the multi-scale composite principle, ODEM and OFe₃O₄ nanoparticles were blended and crosslinked via the hydroxyl-initiated ring-opening polymerization of epoxy resin (EP), resulting in an EP/ODEM@OFe₃O₄ composite coating with hierarchical roughness. Microstructural characterization revealed that the micrometer-scale porous structure of ODEM and the nanoscale protrusions of OFe₃O₄ form a hierarchical micro–nano topography. The special topography combined with the low surface energy property leads to a contact angle of 158°. Additionally, the narrow bandgap semiconductor characteristic of OFe₃O₄ induces the localized surface plasmon resonance effect. This enables the coating to attain 80% light absorption across the 350–2500 nm spectrum, and rapidly heat to 45.8 °C within 60 s under 0.5 sun, thereby demonstrating excellent deicing performance. This work provides a theoretical foundation for developing environmentally tolerant superhydrophobic photothermal coatings, which exhibit significant application potential in the field of anti-icing and anti-fouling. Full article

Corrosion is a major issue in many industries, leading to material degradation, increased maintenance costs, and safety hazards. Conventional protective coatings frequently rely on hazardous chemicals, which has driven demand for environmentally friendly materials that can enhance the durability of infrastructure. The present study investigates the structural, mechanical, anticorrosive, and tensile properties of a novel polymer composite based on tannic acid-benzoxazine monomer (TA-BZ), reinforced with epoxy resin and zinc oxide (ZnO) nanoparticles. The composite formulations are designated as Epoxy-TA-BZ1-ZnO (A), Epoxy-TA-BZ2-ZnO (B), and Epoxy-TA-BZ4-ZnO (C). The objective of this research is to develop a sustainable material system with improved anticorrosive and mechanical performance. The composites were synthesized through the crosslinking of TA-BZ with epoxy resin and the incorporation of ZnO nanoparticles, known for their corrosion-inhibiting properties and contributions to tensile strength. The materials were evaluated using Fourier Transform Infrared (FT-IR) spectroscopy, Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), potentiodynamic polarization techniques, and tensile testing. Among the tested formulations, Epoxy-TA-BZ4-ZnO exhibited outstanding anticorrosive performance, achieving a minimal corrosion rate of 0.06 mm/year. This performance is attributed to the favorable dispersion of ZnO nanoparticles at 5 wt%, which serve as effective barriers to corrosive agents under the conditions studied. These findings highlight the potential of TA-BZ-based composites as environmentally sustainable alternatives to conventional coatings in corrosion-sensitive applications. Full article

Bisphenol S (BPS), a key ingredient in polycarbonate plastics and epoxy resins, is a known endocrine-disrupting compound that poses significant risks to human health and the environment. As such, the development of rapid and reliable analytical techniques for its detection is essential. In this work, we present a newly engineered electrochemical sensor designed for the sensitive and selective detection of BPS using a straightforward and effective fabrication approach. The sensor was constructed by grafting molecularly imprinted polymers (MIPs) onto vinyl-functionalized multiwalled carbon nanotubes (f-MWCNTs). Ethylene glycol dimethacrylate and acrylamide were used as the cross-linker and functional monomer, respectively, in the synthesis of the MIP layer. The resulting MIP@f-MWCNT nanocomposite was characterized using Fourier-transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). The MIP@f-MWCNT material was then combined with chitosan, a biocompatible binder, to fabricate the final MIP@f-MWCNT/chitosan-modified glassy carbon electrode (GCE). Electrochemical evaluation showed a broad linear detection range from 1 to 60 µM (R² = 0.992), with a sensitivity of 0.108 µA/µM and a detection limit of 2.00 µM. The sensor retained 96.0% of its response after four weeks and exhibited high selectivity against structural analogues. In spiked plastic extract samples, recoveries ranged from 95.6% to 105.0%. This robust, cost-effective, and scalable sensing platform holds strong potential for environmental monitoring, food safety applications, and real-time electrochemical detection of endocrine-disrupting compounds like BPS. Full article

Liquid hydrogen (LH₂) storage using carbon-fiber-reinforced composite pressure vessels is facing increasing demands in aerospace engineering. However, hydrogen permeation in epoxy resin matrixes seriously jeopardizes the function and safety of the cryogenic vessels, and the micro-behavior of hydrogen permeation in epoxy resins remains mysterious. This study performed molecular dynamics (MD) simulations to investigate the hydrogen molecule permeation behaviors in two types of epoxy resin systems, with similar epoxy reins of bisphenol A diglycidyl ether (DGEBA) and different curing agents, i.e., 4,4′-diaminodiphenylmethane (DDM) and polypropylene glycol bis(2-aminopropyl ether) (PEA). The influencing factors, including the cross-linking degrees and temperatures, on hydrogen permeation were analyzed. It was revealed that increased cross-linking degrees enhance the tortuosity of hydrogen diffusion pathways, thereby inhibiting permeation. The adsorption characteristics demonstrated high sensitivity to temperature variations, leading to intensified hydrogen permeation at low temperatures. By triggering defects in the epoxy resin systems by uniaxial tensile simulation, high consistency between the simulation results and the results from helium permeability experiments can be achieved due to the micro-defects in the simulation model that are more realistic in practical materials. The findings provide theoretical insights into micro-scale permeation behavior and facilitate the development of high-performance epoxy resins in liquid hydrogen storage. Full article

In this study, a novel semi-liquid gel material based on bisphenol A-type epoxy resin (E51), methylhexahydrophthalic anhydride (MHHPA), and epoxidized soybean oil (ESO) was developed for high-performance wellbore sealing. The gel system exhibits tunable gelation times ranging from 1 to 10 h (±0.5 h) and maintains a low viscosity of <100 ± 2 mPa·s at 25 °C, enabling efficient injection into the wellbore. The optimized formulation achieved a compressive strength exceeding 112.5 ± 3.1 MPa and a breakthrough pressure gradient of over 50 ± 2.8 MPa/m with only 0.9 PV dosage. Fourier transform infrared spectroscopy (FTIR) confirmed the formation of a dense, crosslinked polyester network. Interfacial adhesion was significantly enhanced by the incorporation of 0.25 wt% octadecyltrichlorosilane (OTS), yielding an adhesion layer thickness of 391.6 ± 12.7 nm—approximately 9.89 times higher than that of the unmodified system. Complete degradation was achieved within 48 ± 2 h at 120 °C using a γ-valerolactone and p-toluenesulfonic acid solution. These results demonstrate the material’s potential as a high-strength, injectable, and degradable sealing solution for complex subsurface environments. Full article

This study investigates the degradation mechanisms of fiber-reinforced polymer (FRP) matrices in composite insulators under partial discharge (PD) conditions. The degradation products may further cause deterioration of the electrical and chemical resistance (ECR) glass fibers. Using pyrolysis–gas chromatography-mass spectrometry (PY-GC-MS) and high-performance liquid chromatography–tandem mass spectrometry (HPLC-MS-MS), the thermal degradation gas and liquid products of the degraded FRP matrix were analyzed, revealing the presence of organic acids. These acids form when the epoxy resin’s cross-linked bonds break at high temperatures, generating anhydrides that hydrolyze into carboxylic acids in the presence of moisture. The hydrolyzation process is accelerated by hydroxyl radicals produced during PD. The resulting carboxylic acids deteriorate the glass fibers within the FRP matrix by degrading surface coupling agents and reacting with the alkali metal–silica network, leading to the substitution and precipitation of metal ions. Organic acids, particularly carboxylic acids, were found to have a more severe deteriorating effect on glass fibers compared to inorganic acids, with high temperatures exacerbating this process. These findings provide critical insights into the deterioration mechanisms of FRP under operational conditions, offering valuable guidance for optimizing manufacturing processes and enhancing the longevity of composite insulators. Full article

Passenger car tires (PCTs) usually consist of a silica/silane-filled Butadiene Rubber (BR) or Solution Styrene Butadiene (SSBR) tread compound. This system is widely used due to improvements observed in rolling resistance (RR) as well as wet grip compared to carbon black-filled compounds. However, the covalent bond that couples silica via silane with the rubber increases the challenge of recycling these products. Furthermore, this strong covalent bond is unable to reform once it is broken, leading to a deterioration in tire properties. This work aims to improve these negative aspects of silica-filled compounds by developing a novel coupling system based on non-covalent interactions, which exhibit a reversible feature. The formation of this new coupling was accomplished by reacting silica with silane and a phenolic resin in order to obtain simultaneous π–π interactions and hydrogen bonding. The reaction was performed using two different silanes (amino and epoxy silane) and an alkyl phenol–formaldehyde resin. The implementation of the new coupling resulted in improved crosslink density, better mechanical performance, superior fatigue behavior, and a similar rolling resistance indicator. Full article

Epoxy resins (ERs) are esteemed for their mechanical robustness and adhesive qualities, particularly in steel bridge deck applications. Nonetheless, their intrinsic brittleness limits broader utility. This study addresses this limitation by modulating ER crosslink density through adjustments in curing agent concentration, incorporation of hyperbranched polymers (HBPs), and optimization of curing conditions. Employing a multi-objective optimization strategy, this research aims to enhance toughness while minimizing strength degradation. Non-isothermal curing kinetics, realized using the differential scanning calorimetry (DSC) method, attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), tensile testing, and thermogravimetric analysis (TGA), were employed to investigate the effects of curing agent and HBP content on the curing reaction, mechanical properties, and thermal stability, respectively. Response surface methodology facilitated comprehensive optimization. Findings indicate that both curing agent and HBP contents significantly influence curing dynamics and mechanical performance. Curing agent content below 40% or above 50% can induce side reactions, adversely affecting properties. While a curing agent content exceeding 45% or an HBP content exceeding 5% improves the toughness of ER, these increases concurrently reduce mechanical strength and thermal stability. The study identifies an optimal formulation comprising 45.21% curing agent, a curing temperature of 60.45 °C, and 5.77% HBP content. Full article

With the concept of sustainable development gaining increasing traction, the high-value utilization of forest biomass has received growing attention. In this study, an acorn-based wood adhesive was developed using Quercus fagaceae, offering a sustainable alternative that not only supports the multifunctional use of acorn shell resources, but also reduces dependence on fossil-based materials in traditional wood adhesives, a development of significant importance to the wood industry. The effects of various crosslinking agents and phenolic resin (PF) additions on the performance of the acorn-based adhesive (AS) were investigated. Among the crosslinking agents tested, isocyanate (MDI), epoxy resin E51, and trimethylolpropane diglycidyl ether (TTE), PF demonstrated the best bonding performance. The modified AS adhesive with a 30% PF addition showed the highest bonding strength (0.93 MPa) and superior water resistance. These improvements are attributed to the formation of a stable, multi-dimensional crosslinked network structure resulting from the interaction between gelatinized starch molecules and PF resin. Moreover, the AS-PF adhesive exhibited a remarkably low formaldehyde emission of 0.14 mg/L, representing a 90.67% reduction compared to the national E1 standard. The incorporation of PF also enhanced the adhesive’s mildew resistance and toughness. These findings highlight the potential of acorn-based adhesives as a sustainable alternative for applications in the wood and bamboo industries. Full article

Cured-in-place pipe (CIPP) technology is a trenchless rehabilitation method for damaged pipelines in which a resin-saturated liner (often a fiber-reinforced type) is inserted into a host pipe and cured in situ, typically using a UV light beam or steam. This study investigates the influence of selected photoreactive diluents on the photopolymerization process of a styrene-free vinyl ester resin designed for the CIPP applications by evaluating the rheological properties, photopolymerization kinetics (photo-DSC), thermal characteristics (DSC), crosslinking density (gel content), and mechanical properties of thick (15 mm) UV-cured layers. The tested diluents included monofunctional (i.e., methyl methacrylate and vinyl neodecanoate), difunctional (1,6-hexanediol diacrylate, aliphatic urethane acrylates, and an epoxy acrylate), and trifunctional monomers (trimethylolpropane triacrylate, pentaerythritol triacrylate, and trimethylolpropane ethoxylate triacrylate). The key findings demonstrate that the addition of pentaerythritol triacrylate (the most attractive diluent) increases the flexural strength (+6%) and deflection at strength (+28%) at the unchanged flexural modulus value (ca. 2.1 GPa). The difunctional epoxy acrylate caused an even greater increase in the deflection (+52%, at a 5% increase in the flexural strength). Full article

Designing high-performance crosslinked polymers requires overcoming the inherent stiffness–toughness trade-off through precise control of the network topology. Using epoxy resin as a model system, we establish a multiscale simulation framework to investigate curing reaction kinetics, network evolution, and structure–property relationships. By employing m-phenylenediamine (mPDA) and 1,3-bis(3-aminophenoxy)benzene (DABPB) as competing short- and long-chain curing agents, we demonstrate how network architecture dictates mechanical performance. Simulations reveal that mPDA produces a dense, heterogeneous network with enhanced stiffness, whereas DABPB forms a more uniform structure with greater chain mobility, leading to improved toughness. Through stoichiometric tuning, we achieve fine control over crosslink density and mechanical properties. Furthermore, we decouple cavity formation mechanisms into pendant chain slippage and bond rupture, offering molecular-level insights for the rational design of epoxy resins with programmable mechanical behavior. Full article

This research work focuses on the chemical recycling of a Carbon Fiber-Reinforced Composite (CFRC) manufactured through a vacuum-assisted resin infusion (VARI) process, characterized by a high Young’s modulus of approximately 7640 MPa. The recycling reaction was performed using a mixture of eco-sustainable solvents, composed of acetic acid and hydrogen peroxide, and was conducted at three different temperatures (70, 80, and 90 °C). The reaction yield values, evaluated with an innovative approach that involved the use of thermogravimetric analysis (TGA), confirmed the importance to recycle at a temperature corresponding to the glass transition temperature (Tg = 90.3 °C) of the resin. Spectroscopic investigations highlighted that the chemical bond cleavage occurred through the selective breaking of the C-N bonds of the cross-linked matrix structure, allowing the recovery of both the reinforcing phase of the epoxy matrix and the initial oligomers/monomers of the epoxy matrix. The morphological and electrical investigations carried out on the recovered fibers further confirmed the efficiency of the recycling process conducted at the highest explored temperature, allowing the recovery of cleaner fibers with an electrical conductivity value (8.04 × 10² S/m) closer to that of virgin fibers (2.20 × 10³ S/m). The proposed strategy is a true challenge in terms of saving energy, solving waste disposal problems, preserving the earth, and preventing the depletion of planet resources. Full article