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Keywords = contact force modeling

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16 pages, 1557 KB  
Article
A Finite-Element Model of Seated Human Body Representing the Distribution of Static Pressures and Dynamic Forces over a Rigid Seat During Vertical Vibration for Sitting Postures with Various Thigh Contact
by Weitan Yin, Shaoqing Liu, Jianying Liang, Chi Liu, Yi Qiu, Xu Zheng, Linfeng Sun and Shan Huang
Appl. Sci. 2025, 15(19), 10716; https://doi.org/10.3390/app151910716 (registering DOI) - 4 Oct 2025
Abstract
Overall sitting comfort is related to both static pressure distribution and dynamic human–seat interaction during vibration. This study proposes a simplified finite-element model of the seated human body that could potentially be used to assess overall sitting comfort. The static pressures of the [...] Read more.
Overall sitting comfort is related to both static pressure distribution and dynamic human–seat interaction during vibration. This study proposes a simplified finite-element model of the seated human body that could potentially be used to assess overall sitting comfort. The static pressures of the seated human body measured on a rigid seat with different footrest layouts, together with the overall and localised apparent masses of the human body measured in a previous study, were used for model validation. The proposed model contained homogeneous soft tissues of the buttocks and thighs and rigid bodies connected to represent the torso. The tissue geometry was adjusted to match the measured anthropometry. Viscoelastic material was assigned to the tissues, and the properties were identified by fitting the modelled pressures and apparent masses to the measurement results. The proposed model was capable of reproducing static pressures and dynamic forces over the seat for the three sitting postures. Full article
27 pages, 27375 KB  
Article
ComputationalAnalysis of a Towed Jumper During Static Line Airborne Operations: A Parametric Study Using Various Airdrop Configurations
by Usbaldo Fraire, Mehdi Ghoreyshi, Adam Jirasek, Keith Bergeron and Jürgen Seidel
Aerospace 2025, 12(10), 897; https://doi.org/10.3390/aerospace12100897 - 3 Oct 2025
Abstract
This study uses the CREATETM-AV/Kestrel simulation software to model a towed jumper scenario using standard aircraft settings to quantify paratrooper stability and risk of contact during static line airborne operations. The focus areas of this study include a review of the [...] Read more.
This study uses the CREATETM-AV/Kestrel simulation software to model a towed jumper scenario using standard aircraft settings to quantify paratrooper stability and risk of contact during static line airborne operations. The focus areas of this study include a review of the technical build-up, which includes aircraft, paratrooper and static line modeling, plus preliminary functional checkouts executed to verify simulation performance. This research and simulation development effort is driven by the need to meet the analysis demands required to support the US Army Personnel Airdrop with static line length studies and the North Atlantic Treaty Organization (NATO) Joint Airdrop Capability Syndicate (JACS) with airdrop interoperability assessments. Each project requires the use of various aircraft types, static line lengths and exit procedures. To help meet this need and establish a baseline proof of concept (POC) simulation, simulation setups were developed for a towed jumper from both the C-130J and C-17 using a 20-ft static line to support US Army Personnel Airdrop efforts. Concurrently, the JACS is requesting analysis to support interoperability testing to help qualify the T-11 parachute from an Airbus A400M Atlas aircraft, operated by NATO nations. Due to the lack of an available A400M geometry, the C-17 was used to demonstrate the POC, and plans to substitute the geometry are in order when it becomes available. The results of a nominal Computational Fluid Dynamics (CFD) simulation run using a C-17 and C-130J will be reviewed with a sample of the output to help characterize performance differences for the aircraft settings selected. The US Army Combat Capabilities Development Command Soldier Center (DEVCOM-SC) Aerial Delivery Division (ADD) has partnered with the US Air Force Academy (USAFA) High Performance Computing Research Center (HPCRC) to enable Modeling and Simulation (M&S) capabilities that support the Warfighter and NATO airdrop interoperability efforts. Full article
(This article belongs to the Special Issue Advancing Fluid Dynamics in Aerospace Applications)
20 pages, 5885 KB  
Article
Geometric Design and Basic Feature Analysis of Double Helical Face Gears
by Xiaomeng Chu and Faqiang Chen
Machines 2025, 13(10), 912; https://doi.org/10.3390/machines13100912 - 3 Oct 2025
Abstract
This study aims to address the problem that traditional helical gears generate significant axial forces during transmission and innovatively proposes a design scheme of double helical face gears (DHFG). An accurate mathematical model of the tooth surface is established using spatial meshing theory [...] Read more.
This study aims to address the problem that traditional helical gears generate significant axial forces during transmission and innovatively proposes a design scheme of double helical face gears (DHFG). An accurate mathematical model of the tooth surface is established using spatial meshing theory and coordinate transformation. A systematic investigation using the orthogonal test method is then conducted to analyze the influence of key parameters, such as the pinion tooth number, transmission ratio, and helix angle, on gear performance. The finite element analysis results show that the overlap degree of this double helical tooth surface gear pair in actual transmission can reach 2–3, demonstrating excellent transmission smoothness. More importantly, its unique symmetrical tooth surface structure successfully achieves the self-balancing effect of axial force. Simulation verification shows that the axial force is reduced by approximately 70% compared to traditional helical tooth surface gears, significantly reducing the load on the bearing. Finally, the prototype gear is successfully trial-produced through a five-axis machining center. Experimental tests confirmed that the contact impressions are highly consistent with the simulation results, verifying the feasibility of the design theory and manufacturing process. Full article
(This article belongs to the Section Machine Design and Theory)
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20 pages, 897 KB  
Article
From Apple By-Product to Shortbread Cookies: Drying Conditions and Their Impact on Product Quality
by Anna Krajewska, Dariusz Dziki and Aldona Sobota
Appl. Sci. 2025, 15(19), 10667; https://doi.org/10.3390/app151910667 - 2 Oct 2025
Abstract
Apple pomace, a by-product of juice production, is a rich source of dietary fiber and bioactive compounds, making it a promising functional ingredient for bakery applications. This study evaluated the physicochemical and sensory properties of shortbread cookies enriched with apple pomace dried under [...] Read more.
Apple pomace, a by-product of juice production, is a rich source of dietary fiber and bioactive compounds, making it a promising functional ingredient for bakery applications. This study evaluated the physicochemical and sensory properties of shortbread cookies enriched with apple pomace dried under different conditions, while also analyzing the drying process, focusing on drying kinetics and powder characteristics. Pomace dried by either contact drying or freeze-drying was ground and used to replace 20% of wheat flour in the cookie formulation. Drying kinetics were best described by the modified Page model, and freeze-dried pomace showed higher grindability than contact-dried samples. Cookies enriched with pomace exhibited similar overall composition, with differences mainly observed in fiber content (9.82–11.75%). Those containing freeze-dried pomace were lighter, with reduced red and increased yellow tones, and were firmer, requiring approximately 30% higher cutting force. Despite differences in physical properties, enriched cookies were consistently rated higher in overall acceptability than the controls. The results indicate that the drying method and temperature influence the physicochemical properties of apple by-product and the resulting cookies, while having mainly minor effects on sensory acceptance, confirming the potential of apple pomace as a functional ingredient in bakery products. Full article
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28 pages, 27078 KB  
Article
Effect of Friction Model Type on Tool Wear Prediction in Machining
by Michael Storchak, Oleksandr Melnyk, Yaroslav Stepchyn, Oksana Shyshkova, Andrii Golubovskyi and Oleksandr Vozniy
Machines 2025, 13(10), 904; https://doi.org/10.3390/machines13100904 - 2 Oct 2025
Abstract
One of the key measures of cutting tool efficiency in machining processes is tool wear. In recent decades, numerical modeling of this phenomenon—primarily through finite element cutting models—has gained increasing importance. A crucial requirement for the reliable application of such models is the [...] Read more.
One of the key measures of cutting tool efficiency in machining processes is tool wear. In recent decades, numerical modeling of this phenomenon—primarily through finite element cutting models—has gained increasing importance. A crucial requirement for the reliable application of such models is the selection of an appropriate friction model, which strongly affects the accuracy of wear predictions. However, choosing the friction model type and its parameters remains a nontrivial challenge. This paper examines the effect of different friction model types and their parameters on the Archard and Usui wear model indicators, as well as on the main cutting process characteristics: cutting force components, temperature in the primary cutting zone, contact length between the tool rake face and the chip, shear angle, and chip compression ratio. To evaluate their impact on predicted tool wear—expressed qualitatively through the wear indicators of the aforementioned models—several widely used friction models implemented in commercial FEM software were applied: the shear friction model, Coulomb friction model, hybrid friction model, and constant tau model. The simulated values of these cutting process characteristics were then compared with experimental results. Full article
(This article belongs to the Special Issue Tool Wear in Machining, 2nd Edition)
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15 pages, 1841 KB  
Article
A Hybrid UA–CG Force Field for Aggregation Simulation of Amyloidogenic Peptide via Liquid-like Intermediates
by Hang Zheng, Shu Li and Wei Han
Molecules 2025, 30(19), 3946; https://doi.org/10.3390/molecules30193946 - 1 Oct 2025
Abstract
Elucidating amyloid formation inside biomolecular condensates requires models that resolve (i) local, chemistry specific contacts controlling β registry and (ii) mesoscale phase behavior and cluster coalescence on microsecond timescales—capabilities beyond single resolution models. We present a hybrid united atom/coarse grained (UA–CG) force field [...] Read more.
Elucidating amyloid formation inside biomolecular condensates requires models that resolve (i) local, chemistry specific contacts controlling β registry and (ii) mesoscale phase behavior and cluster coalescence on microsecond timescales—capabilities beyond single resolution models. We present a hybrid united atom/coarse grained (UA–CG) force field coupling a PACE UA peptide model with the MARTINI CG framework. Cross resolution nonbonded parameters are first optimized against all atom side chain potentials of mean force to balance the relative strength between different types of interactions and then refined through universal parameter scaling by matching radius of gyration distributions for specific systems using. We applied this approach to simulate a recently reported model system comprising the LVFFAR9 peptide that can co-assemble into amyloid fibrils via liquid–liquid phase separation. Our ten-microsecond simulations reveal rapid droplet formation populated by micelle like nanostructures with its inner core composed of LVFF clusters. The nanostructures can further fuse but the fusion is reaction-limited due to an electrostatic coalescence barrier. β structures emerge once clusters exceed ~10 peptides, and the LVFFAR9 fraction modulates amyloid polymorphism, reversing parallel versus antiparallel registry at lower LVFFAR9. These detailed insights generated from long simulations highlight the promise of our hybrid UA–CG strategy in investigating the molecular mechanism of condensate aging. Full article
(This article belongs to the Special Issue Development of Computational Approaches in Chemical Biology)
18 pages, 3177 KB  
Article
Ground Type Classification for Hexapod Robots Using Foot-Mounted Force Sensors
by Yong Liu, Rui Sun, Xianguo Tuo, Tiantao Sun and Tao Huang
Machines 2025, 13(10), 900; https://doi.org/10.3390/machines13100900 - 1 Oct 2025
Abstract
In field exploration, disaster rescue, and complex terrain operations, the accuracy of ground type recognition directly affects the walking stability and task execution efficiency of legged robots. To address the problem of terrain recognition in complex ground environments, this paper proposes a high-precision [...] Read more.
In field exploration, disaster rescue, and complex terrain operations, the accuracy of ground type recognition directly affects the walking stability and task execution efficiency of legged robots. To address the problem of terrain recognition in complex ground environments, this paper proposes a high-precision classification method based on single-leg triaxial force signals. The method first employs a one-dimensional convolutional neural network (1D-CNN) module to extract local temporal features, then introduces a long short-term memory (LSTM) network to model long-term and short-term dependencies during ground contact, and incorporates a convolutional block attention module (CBAM) to adaptively enhance the feature responses of critical channels and time steps, thereby improving discriminative capability. In addition, an improved whale optimization algorithm (iBWOA) is adopted to automatically perform global search and optimization of key hyperparameters, including the number of convolution kernels, the number of LSTM units, and the dropout rate, to achieve the optimal training configuration. Experimental results demonstrate that the proposed method achieves excellent classification performance on five typical ground types—grass, cement, gravel, soil, and sand—under varying slope and force conditions, with an overall classification accuracy of 96.94%. Notably, it maintains high recognition accuracy even between ground types with similar contact mechanical properties, such as soil vs. grass and gravel vs. sand. This study provides a reliable perception foundation and technical support for terrain-adaptive control and motion strategy optimization of legged robots in real-world environments. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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26 pages, 3111 KB  
Article
Design and Experiment of Bare Seedling Planting Mechanism Based on EDEM-ADAMS Coupling
by Huaye Zhang, Xianliang Wang, Hui Li, Yupeng Shi and Xiangcai Zhang
Agriculture 2025, 15(19), 2063; https://doi.org/10.3390/agriculture15192063 - 30 Sep 2025
Abstract
In traditional scallion cultivation, the bare-root transplanting method—which involves direct seeding, seedling raising in the field, and lifting—is commonly adopted to minimize seedling production costs. However, during the mechanized transplanting of bare-root scallion seedlings, practical problems such as severe seedling damage and poor [...] Read more.
In traditional scallion cultivation, the bare-root transplanting method—which involves direct seeding, seedling raising in the field, and lifting—is commonly adopted to minimize seedling production costs. However, during the mechanized transplanting of bare-root scallion seedlings, practical problems such as severe seedling damage and poor planting uprightness exist. In this paper, the Hertz–Mindlin with Bonding contact model was used to establish the scallion seedling model. Combined with the Plackett–Burman experiment, steepest ascent experiment, and Box–Behnken experiment, the bonding parameters of scallion seedlings were calibrated. Furthermore, the accuracy of the scallion seedling model parameters was verified through the stress–strain characteristics observed during the actual loading and compression process of the scallion seedlings. The results indicate that the scallion seedling normal/tangential contact stiffness, scallion seedling normal/tangential ultimate stress, and scallion Poisson’s ratio significantly influence the mechanical properties of scallion seedlings. Through optimization experiments, the optimal combination of the above parameters was determined to be 4.84 × 109 N/m, 5.64 × 107 Pa, and 0.38. In this paper, the flexible planting components of scallion seedlings were taken as the research object. Flexible protrusions were added to the planting disc to reduce the damage rate of scallion seedlings, and an EDEM-ADAMS coupling interaction model between the planting components and scallion seedlings was established. Based on this model, optimization and verification were carried out on the key components of the planting components. Orthogonal experiments were conducted with the contact area between scallion seedlings and the disc, rotational speed of the flexible disc, furrow depth, and clamping force on scallion seedlings as experimental factors, and with the uprightness and damage status of scallion seedlings as evaluation criteria. The experimental results showed that when the contact area between scallion seedlings and the disc was 255 mm2, the angular velocity was 0.278 rad/s, and the furrow depth was 102.15 mm, the performance of the scallion planting mechanism was optimal. At this point, the uprightness of the scallion seedlings was 94.80% and the damage rate was 3%. Field experiments were carried out based on the above parameters. The results indicated that the average uprightness of transplanted scallion seedlings was 93.86% and the damage rate was 2.76%, with an error of less than 2% compared with the simulation prediction values. Therefore, the parameter model constructed in this paper is reliable and effective, and the designed and improved transplanting mechanism can realize the upright and low-damage planting of scallion seedlings, providing a reference for the low-damage and high-uprightness transplanting operation of scallions. Full article
(This article belongs to the Section Agricultural Technology)
25 pages, 6338 KB  
Article
Multi-Scale Model of Mid-Frequency Errors in Semi-Rigid Tool Polishing of Diamond-Turned Electroless Nickel Mirror
by Pengfeng Sheng, Jingjing Xia, Jun Yu, Kun Wang and Zhanshan Wang
J. Manuf. Mater. Process. 2025, 9(10), 325; https://doi.org/10.3390/jmmp9100325 - 30 Sep 2025
Abstract
Semi-rigid tool polishing is widely used in the high-precision manufacturing of electroless nickel surface due to its stable material removal and high efficiency in correcting mid- and high-frequency profile errors. However, predicting mid-frequency errors remains challenging due to the complexity of their underlying [...] Read more.
Semi-rigid tool polishing is widely used in the high-precision manufacturing of electroless nickel surface due to its stable material removal and high efficiency in correcting mid- and high-frequency profile errors. However, predicting mid-frequency errors remains challenging due to the complexity of their underlying sources. In this study, a theoretical model for semi-rigid tool polishing was developed based on multi-scale contact theory, incorporating a bridging model, rough surface contact, and Hertzian contact mechanics. The model accounts for the effects of tool surface roughness, polishing force, and path spacing. A series of experiments on diamond-turned electroless nickel mirrors was conducted to quantitatively evaluate the model’s feasibility and accuracy. The results demonstrate that the model can effectively predict mid-frequency errors, reveal the material removal mechanisms in semi-rigid polishing, and guide the optimization of process parameters. Ultimately, a surface with mid-frequency errors of 0.59 nm Rms (measured over a 1.26 mm × 0.94 mm window) was achieved, closely matching the predicted value of 0.64 nm. Full article
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21 pages, 6905 KB  
Article
Simulation and Experimental Study on Abrasive–Tool Interaction in Drag Finishing Edge Preparation
by Julong Yuan, Yuhong Yan, Youzhi Fu, Li Zhou and Xu Wang
Micromachines 2025, 16(10), 1113; https://doi.org/10.3390/mi16101113 - 29 Sep 2025
Abstract
Tool edge preparation is the process aimed at eliminating edge defects and optimizing the micro-geometric parameters of cutting tools. Drag finishing, the primary engineering method, subjects tools to planetary motion (simultaneous revolution and rotation) within abrasive media to remove burrs and micro-chips, thereby [...] Read more.
Tool edge preparation is the process aimed at eliminating edge defects and optimizing the micro-geometric parameters of cutting tools. Drag finishing, the primary engineering method, subjects tools to planetary motion (simultaneous revolution and rotation) within abrasive media to remove burrs and micro-chips, thereby improving cutting performance and extending tool life. A discrete element method (DEM) model of drag finishing edge preparation was developed to investigate the effects of processing time, tool rotational speed, and rotation direction on abrasive-mediated tool wear behavior. The model was validated through milling cutter edge preparation experiments. Simulation results show that increasing the processing time causes fluctuating changes in average abrasive velocity and contact forces, while cumulative energy and tool wear increase progressively. Elevating tool rotational speed increases average abrasive velocity, contact forces, cumulative energy, and tool wear. Rotation direction significantly impacts tool wear: after 2 s of clockwise (CW) rotation, wear reached 1.45 × 10−8 mm; after 1 s of CW followed by 1 s of counterclockwise (CCW) rotation, wear was 1.25 × 10−8 mm; and after 2 s of CCW rotation, wear decreased to 1.02 × 10−8 mm. Experiments, designed based on simulation trends, confirm that edge radius increases with time and tool rotational speed. After 30 min of processing at 60, 90, and 120 rpm, average edge radius increased to 22.5 μm, 28 μm, and 30 μm, respectively. CW rotation increased the edge shape factor K, while CCW rotation decreased it. The close agreement between experimental and simulation results confirms the model’s effectiveness in predicting the impact of edge preparation parameters on tool geometry. Rotational speed control optimizes edge preparation efficiency, the predominant tangential cumulative energy reveals abrasive wear as the primary material removal mechanism, and rotation direction modulates the shape factor K, enabling symmetric edge preparation. Full article
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35 pages, 7715 KB  
Article
Micro-Interface Slip Damping in a Compressed Coir Vibration Isolator
by Jem A. Rongong, Jin-Song Pei, Joseph P. Wright and Gerald A. Miller
Materials 2025, 18(19), 4521; https://doi.org/10.3390/ma18194521 - 29 Sep 2025
Abstract
The micro-interface slip damping mechanism is insensitive to temperature, making it suitable for applications where the operating environment makes viscoelastic polymers ineffective. Damping material systems that rely on micro-interface slip typically embody randomly disposed interlocking units leading to complex material behaviors. This work [...] Read more.
The micro-interface slip damping mechanism is insensitive to temperature, making it suitable for applications where the operating environment makes viscoelastic polymers ineffective. Damping material systems that rely on micro-interface slip typically embody randomly disposed interlocking units leading to complex material behaviors. This work studies a compressed coir vibration isolator that provides a lightweight, low cost and environmentally friendly alternative to common polymer devices. Under cyclic loading, it displays highly nonlinear hysteresis and a gradual change in properties based on the load history. The nonlinear hysteresis is captured with a Masing model, which has been shown to provide an adequate phenomenological representation of systems with large numbers of miniature stick-slip contacts. This study further explores a new way to enrich the Masing model by encoding time evolution using restoring force or displacement time integral, directly adopted from mem-models, a new family of models transferred from electrical engineering. In addition to using the data from the coir isolator, two additional datasets from clayey soil, another application of micro-interface slip damping, are used to validate the modeling approach. Full article
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32 pages, 1031 KB  
Article
Static Stability Analysis of Planar Grasps by Multiple Fingers with Redundant Joints
by Takayoshi Yamada
Actuators 2025, 14(10), 472; https://doi.org/10.3390/act14100472 - 26 Sep 2025
Abstract
This paper deals with static stability in planar grasps of an object by multiple fingers. Differently from previous research, we focus on the case that each finger has redundant links and joints. Based on contact constraints between the object and fingers, the relationships [...] Read more.
This paper deals with static stability in planar grasps of an object by multiple fingers. Differently from previous research, we focus on the case that each finger has redundant links and joints. Based on contact constraints between the object and fingers, the relationships among displacements of object’s pose, contact positions, and joint positions are formulated. Using the constraints, the redundant joints are reduced to independent parameters. The relationship between the displacement and reaction torque of each joint is modeled as a linear spring, and potential energy of the grasp is formulated. Not only for frictionless sliding contact but also for pure rolling contact, we derive stable conditions on the contact positions and joint positions. Based on the conditions, partially differentiating the potential energy, a wrench (force and moment) vector and a stiffness matrix applied to the object by each finger are derived. Summing up the wrenches and matrices of all the fingers, we obtain a wrench vector and a stiffness matrix of the grasp, and we evaluate the grasp stability. Because of our analytical formulation, grasp parameters such as local curvatures at contact points, joint stiffnesses, etc., are explicitly included in the derived matrices. Partially differentiating the wrenches and matrices by the grasp parameters, we clarify effects of the parameters on the stability. Moreover, the difference between the frictionless sliding contact and pure rolling contact is derived in the wrench vector and the stiffness matrix. Using numerical examples, we validate our analysis. Full article
(This article belongs to the Special Issue Motion Planning, Trajectory Prediction, and Control for Robotics)
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20 pages, 2223 KB  
Article
Evaluation of Robotic Swabbing and Fluorescent Sensing to Monitor the Hygiene of Food Contact Surfaces
by Siavash Mahmoudi, Clark Griscom, Pouya Sohrabipour, Yang Tian, Chaitanya Pallerla, Philip Crandall and Dongyi Wang
Foods 2025, 14(19), 3311; https://doi.org/10.3390/foods14193311 - 24 Sep 2025
Viewed by 65
Abstract
Effective environmental monitoring is critical for preventing microbial and allergenic cross-contamination. However, manual swabbing methods, commonly used to verify hygienic conditions, are prone to inconsistent results because of variability in pressure, coverage, and techniques. Two novel solutions will be explored to address these [...] Read more.
Effective environmental monitoring is critical for preventing microbial and allergenic cross-contamination. However, manual swabbing methods, commonly used to verify hygienic conditions, are prone to inconsistent results because of variability in pressure, coverage, and techniques. Two novel solutions will be explored to address these challenges: a robotic swabbing system with tactile sensing control, and a fluorescence/absorbance spectrometer for non-contact, protein-based residue detection. The robotic system was evaluated against trained and untrained humans, measuring water pickup, surface coverage, and pressure consistency. Concurrently, the fluorescence system analyzed model poultry protein soil to correlate spectral patterns with contamination levels. The robotic system demonstrated statistically superior performance, achieving consistent force application and near-complete surface coverage, overcoming key limitations of manual sampling. The fluorescence system distinguished contamination with high sensitivity, validating its use as a rapid, non-contact assessment tool. Together, the robotic sample acquisition and the spectrometer’s sensitive analysis provide a dual-modality framework for enhancing hygiene monitoring in manufacturing facilities. Full article
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22 pages, 13124 KB  
Article
Investigation of Mixing of Solid Particles in a Plowshare Mixer Using Discrete Element Method (DEM)
by Xi Luan, Wenzhao Li, Yibo Li and Junwei Zou
Modelling 2025, 6(3), 111; https://doi.org/10.3390/modelling6030111 - 22 Sep 2025
Viewed by 205
Abstract
The mixing process of powder materials determines the final quality of industrial products. This study employs the Discrete Element Method (DEM) to numerically characterize the effects of particle shape and mixer structure on mixing performance. Using the superquadratic equation, nine types of particles [...] Read more.
The mixing process of powder materials determines the final quality of industrial products. This study employs the Discrete Element Method (DEM) to numerically characterize the effects of particle shape and mixer structure on mixing performance. Using the superquadratic equation, nine types of particles with regular shape variations are constructed, and mixing models are further simulated. The feasibility of superquadratic-generated particles is validated through a classic drum calibration experiment. To investigate the intrinsic mechanisms of particle shape effects, the motion and contact behaviors of particles are quantified by the diffusion index, proportion of rotational kinetic energy, interparticle compressive force, and contact number. Meanwhile, to examine geometry effects, three supplementary mixing simulations are conducted by varying the plow angle and deactivating the choppers. The results show that Cubic particles exhibited poor mixing performance, while disk-shaped particles outperformed cylindrical ones; Increasing the plow blade inclination angle enhanced particle convection and diffusion, whereas excessively small angles may fail to achieve homogeneous mixing; The auxiliary shear of chopper blades promoted particle diffusion, effectively overcoming dead zones between plow blade intervals. Full article
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32 pages, 10740 KB  
Article
Hydraulic Electromechanical Regenerative Damper in Vehicle–Track Dynamics: Power Regeneration and Wheel Wear for High-Speed Train
by Zifei He, Ruichen Wang, Zhonghui Yin, Tengchi Sun and Haotian Lyu
Lubricants 2025, 13(9), 424; https://doi.org/10.3390/lubricants13090424 - 22 Sep 2025
Viewed by 228
Abstract
A physics-based vehicle–track coupled dynamic model embedding a hydraulic electromechanical regenerative damper (HERD) is developed to quantify electrical power recovery and wear depth in high-speed service. The HERD subsystem resolves compressible hydraulics, hydraulic rectification, line losses, a hydraulic motor with a permanent-magnet generator, [...] Read more.
A physics-based vehicle–track coupled dynamic model embedding a hydraulic electromechanical regenerative damper (HERD) is developed to quantify electrical power recovery and wear depth in high-speed service. The HERD subsystem resolves compressible hydraulics, hydraulic rectification, line losses, a hydraulic motor with a permanent-magnet generator, an accumulator, and a controllable; co-simulation links SIMPACK with MATLAB/Simulink. Wheel–rail contact is computed with Hertz theory and FASTSIM, and wear depth is advanced with the Archard law using a pressure–velocity coefficient map. Both HERD power regeneration and wear depth predictions have been validated against independent measurements of regenerated power and wear degradation in previous studies. Parametric studies over speed, curve radius, mileage and braking show that increasing speed raises input and output power while recovery efficiency remains 49–50%, with instantaneous electrical peaks up to 425 W and weak sensitivity to curvature and mileage. Under braking from 350 to 150 km/h, force transients are bounded and do not change the lateral wear pattern. Installing HERD lowers peak wear in the wheel tread region; combining HERD with flexible wheelsets further reduces wear depth and slows down degradation relative to rigid wheelsets and matches measured wear more closely. The HERD electrical load provides a physically grounded tuning parameter that sets hydraulic back pressure and effective damping, which improves model accuracy and supports calibration and updating of digital twins for maintenance planning. Full article
(This article belongs to the Special Issue Tribological Challenges in Wheel-Rail Contact)
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