Tribological Challenges in Wheel-Rail Contact

A special issue of Lubricants (ISSN 2075-4442).

Deadline for manuscript submissions: closed (31 August 2025) | Viewed by 1733

Special Issue Editors


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Guest Editor
School of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050043, China
Interests: vehicle dynamics; energy harvesting; wheel–rail interface condition monitoring and inspection; mechanical system modeling; fault diagnosis
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E-Mail Website
Guest Editor
Technology and Equipment of Rail Transit Operation and Maintenance Key Laboratory of Sichuan Province, Southwest Jiaotong University, Chengdu 610031, China
Interests: condition monitoring and fault diagnosis; bearing and gear transmission dynamics
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The wheel–rail interface represents a critical tribological system in railway engineering, in which mechanical energy transfer, dynamic interactions, and material degradation occur under highly complex and variable operating conditions. The tribological behavior at this interface, characterized by adhesion, friction, wear, plastic deformation, and rolling contact fatigue, directly governs the safety, efficiency, and durability of railway operations. High contact stresses, combined with dynamic loading and environmental effects, give rise to coupled mechanical and material phenomena that influence the service life of rail and its operational reliability.

While significant progress in wheel–rail tribology has been made via advancements in contact mechanics, materials science, and lubrication technologies, the increasing demands of modern rail transport systems have introduced novel challenges. High-speed rail systems, heavy-haul freight operations, and mixed-traffic networks are associated with severe wear conditions, accelerated surface damage, and energy dissipation issues. Furthermore, surface cracks induced by rolling contact fatigue, suboptimal lubrication performance, and the need for predictive health monitoring call for innovative tribological solutions that enhance wheel–rail performance and mitigate failure risks.

This Special Issue, entitled Tribological Challenges in Wheel-Rail Contact”, aims to address recent challenges and advances in the field of wheel–rail tribology. It provides a platform for disseminating state-of-the-art research concerning the mechanisms, materials, and engineering strategies used to enhance the tribological performance of wheel–rail systems. The scope of this Special Issue includes, but is not limited to, the following topics:

  • Contact mechanics and stress distribution in wheel–rail systems under dynamic and environmental loading conditions;
  • Mechanisms of friction, wear, and surface damage evolution, including rolling contact fatigue and crack propagation;
  • Advanced materials, coatings, and surface treatments for enhanced tribological performance and wear resistance;
  • Lubrication theories, technologies, and their impact on wheel-rail interface longevity and energy efficiency;
  • Multi-scale numerical and experimental methods for analyzing wheel–rail tribology and surface degradation;
  • Energy efficiency, noise control, and vibration mitigation through tribological design and optimization;
  • Condition monitoring, fault diagnosis, and predictive maintenance strategies for wheel–rail systems.

The Special Issue, entitled “Tribological Challenges in Wheel-Rail Contact, offers a valuable opportunity for researchers, engineers, and industry professionals to present original findings and explore advanced solutions related to wheel–rail tribology. Contributions that integrate theoretical analysis, experimental investigations, numerical modelling, and practical applications are particularly welcome. By addressing critical tribological challenges and fostering innovative approaches, this collection aims to advance knowledge in the field and promote safer, more efficient, and sustainable railway operations. We also welcome the submission of high-quality submissions that provide novel insights into the field of railway engineering.

Dr. Ruichen Wang
Dr. Zhiwei Wang
Guest Editors

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Lubricants is an international peer-reviewed open access monthly journal published by MDPI.

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Keywords

  • wheel–rail contact mechanics
  • friction, rolling contact fatigue (RCF) and wear analysis
  • digital twin for wheel–rail systems
  • lubrication and surface treatments
  • condition monitoring and predictive maintenance

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Published Papers (2 papers)

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Research

15 pages, 3015 KB  
Article
Assessing Impact of Wheel–Rail Force on Insufficient Displacement of Switch Rail in High-Speed Railway
by Pu Wang, Lei Han, Xiaohua Wei, Dongsheng Yang, Daolin Si, Moyan Zhang, Shuguo Wang and Guoqing Jing
Lubricants 2025, 13(11), 497; https://doi.org/10.3390/lubricants13110497 - 14 Nov 2025
Viewed by 414
Abstract
High-speed railway turnouts play important roles in the efficient operation of trains. However, the complex mechanical structure of turnouts and insufficient displacement of switch rails under dynamic conditions create a point of vulnerability for high-speed railways. The insufficient displacement of switch rails in [...] Read more.
High-speed railway turnouts play important roles in the efficient operation of trains. However, the complex mechanical structure of turnouts and insufficient displacement of switch rails under dynamic conditions create a point of vulnerability for high-speed railways. The insufficient displacement of switch rails in high-speed railway No. 18 turnouts critically impacts operational safety. This study establishes a coupled finite element model of the switch rail and sliding track bed plate to analyse the effects of the friction coefficient and wheel–rail force. The results show that without considering the force of the iron block, the maximum insufficient displacement of a switch rail occurs at sleeper No. 27, and the maximum insufficient displacement increases linearly with the friction coefficient, with a regression coefficient of 1.02. When considering the wheel–rail force of the train, the maximum insufficient displacement of the switch rail occurs at sleeper No. 25, with the regression coefficient reduced to 0.67. Through dynamic and static tests and a case analysis, the influence of wheel–rail force on the insufficient displacement of a switch rail is verified. The results show that the application of a lateral wheel–rail force in the model significantly reduces the insufficient displacement of the switch rail, with an improvement of more than 90%. This study can significantly improve the optimisation of turnout design and the operational efficiency of a railway network. Full article
(This article belongs to the Special Issue Tribological Challenges in Wheel-Rail Contact)
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32 pages, 10740 KB  
Article
Hydraulic Electromechanical Regenerative Damper in Vehicle–Track Dynamics: Power Regeneration and Wheel Wear for High-Speed Train
by Zifei He, Ruichen Wang, Zhonghui Yin, Tengchi Sun and Haotian Lyu
Lubricants 2025, 13(9), 424; https://doi.org/10.3390/lubricants13090424 - 22 Sep 2025
Viewed by 840
Abstract
A physics-based vehicle–track coupled dynamic model embedding a hydraulic electromechanical regenerative damper (HERD) is developed to quantify electrical power recovery and wear depth in high-speed service. The HERD subsystem resolves compressible hydraulics, hydraulic rectification, line losses, a hydraulic motor with a permanent-magnet generator, [...] Read more.
A physics-based vehicle–track coupled dynamic model embedding a hydraulic electromechanical regenerative damper (HERD) is developed to quantify electrical power recovery and wear depth in high-speed service. The HERD subsystem resolves compressible hydraulics, hydraulic rectification, line losses, a hydraulic motor with a permanent-magnet generator, an accumulator, and a controllable; co-simulation links SIMPACK with MATLAB/Simulink. Wheel–rail contact is computed with Hertz theory and FASTSIM, and wear depth is advanced with the Archard law using a pressure–velocity coefficient map. Both HERD power regeneration and wear depth predictions have been validated against independent measurements of regenerated power and wear degradation in previous studies. Parametric studies over speed, curve radius, mileage and braking show that increasing speed raises input and output power while recovery efficiency remains 49–50%, with instantaneous electrical peaks up to 425 W and weak sensitivity to curvature and mileage. Under braking from 350 to 150 km/h, force transients are bounded and do not change the lateral wear pattern. Installing HERD lowers peak wear in the wheel tread region; combining HERD with flexible wheelsets further reduces wear depth and slows down degradation relative to rigid wheelsets and matches measured wear more closely. The HERD electrical load provides a physically grounded tuning parameter that sets hydraulic back pressure and effective damping, which improves model accuracy and supports calibration and updating of digital twins for maintenance planning. Full article
(This article belongs to the Special Issue Tribological Challenges in Wheel-Rail Contact)
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