Search Results (19)

The research focuses on the development of chemically bonded phosphate ceramics using potassium hydrophosphate and steel slag (EAF) as raw materials. The objective is to scale up the laboratory results to design a ceramic paste suitable for architectural monolithic products, promoting the recycling of EAF steel slag. The methodology includes field visits, grinding and sieving of raw materials, and the fabrication of specimens following ASTM standards. The laboratory results from existing studies on multiphase phosphate cements from steel slags indicate that exothermic reactions and the increase in reactants can affect process scaling. Furthermore, shaping methods such as casting and pressing are evaluated, where pressing proves to be the most suitable for this type of phosphate cement as it increases the material’s mechanical properties (compressive strength), reduces porosity, and generates a greater utilization of the EAF steel slag residue. Taking into account Colombian technical standards regarding the minimum compressive strength that a monolithic architectural object must withstand for structural and non-structural use, the results obtained in this research allow us to conclude that this material can indeed be used for architectural purposes. Full article

Spent fluid catalytic cracking catalysts (E-cat) are a challenging waste from the petroleum refining industry, enriched with heavy metals such as nickel, vanadium, and iron. This study proposes a circular valorization strategy by incorporating E-cat into a chemically bonded iron phosphate ceramic matrix, known for its excellent waste stabilization properties. Composites were synthesized at room temperature using E-cat, hematite, and phosphoric acid, with E-cat contents from 0% to 35%. Characterization by XRF, XRD, SEM, compressive strength, and water absorption tests identified an optimal formulation containing 16% E-cat, achieving a maximum compressive strength of 16.6 MPa, 35% higher than the control. This improvement can be attributed to the dual function of E-cat, acting both as a micro-aggregate that promotes matrix densification and as a pozzolanic component that enhances mechanical reinforcement. These results demonstrate that iron phosphate ceramics represent a low-energy and sustainable strategy for the immobilization of spent catalysts and the production of durable construction composites. Full article

This study investigates the performance variations in chemically bonded phosphate ceramic (CBPC) cement under different media (water and 3% NaCl solution) environments subjected to varying numbers of freeze–thaw cycles, including changes in compressive strength, mass loss rate, phase composition, microstructure, external pH, and ion concentration, with the aim of elucidating its long-term durability degradation mechanisms and microstructural evolution. The results show that both the mass and compressive strength of CBPC cement first increase and then decrease with increasing freeze–thaw cycles. After 400 cycles, the compressive strength decreases by 29.91% in water and 25.16% in salt solution. The pH value rises with cycling, along with increased concentrations of K⁺, Mg²⁺, and PO₄³⁻, while Na⁺ and Cl⁻ concentrations decrease in salt solution. XRD/Rietveld analysis reveals that the content of MgKPO₄·6H₂O decreases from 28.1% to 19.5% (water) and 20.7% (salt), with a gradual reduction in crystallinity. TG/DTG and FTIR results confirm these findings, showing extensive microcracking in hydration products, which aligns with the observed macro-performance changes. Full article

In recent years, apatite-based materials have garnered significant interest, particularly for applications in tissue engineering. Apatite is most commonly employed as a coating for metallic implants, as a component in composite materials, and as scaffolds for bone and dental tissue regeneration. Among its various forms, hydroxyapatite (HAP) is the most widely used, owing to its natural occurrence in human and animal hard tissues. An emerging area of research involves the use of fluoride-substituted apatite, particularly fluorapatite (FAP), which can serve as a direct fluoride source at the implant site, potentially offering several biological and therapeutic advantages. However, substituting HAP with FAP may lead to unforeseen changes in material behavior due to the differing physicochemical properties of these two calcium phosphate phases. This study investigates the effects of replacing hydroxyapatite with fluorapatite in ceramic–polymer composite materials incorporating β-1,3-glucan as a bioactive polymeric binder. The β-1,3-glucan polysaccharide was selected for its proven biocompatibility, biodegradability, and ability to form stable hydrogels that promote cellular interactions. Nitrogen adsorption analysis revealed that FAP/glucan composites had a significantly lower specific surface area (0.5 m²/g) and total pore volume (0.002 cm³/g) compared to HAP/glucan composites (14.15 m²/g and 0.03 cm³/g, respectively), indicating enhanced ceramic–polymer interactions in fluoride-containing systems. Optical profilometry measurements showed statistically significant differences in profile parameters (e.g., Rp: 134 μm for HAP/glucan vs. 352 μm for FAP/glucan), although average roughness (Ra) remained similar (34.1 vs. 27.6 μm, respectively). Microscopic evaluation showed that FAP/glucan composites had smaller particle sizes (1 μm) than their HAP counterparts (2 μm), despite larger primary crystal sizes in FAP, as confirmed by TEM. XRD analysis indicated structural differences between the apatites, with FAP exhibiting a reduced unit cell volume (524.6 ų) compared to HAP (528.2 ų), due to substitution of hydroxyl groups with fluoride ions. Spectroscopic analyses (FTIR, Raman, ³¹P NMR) confirmed chemical shifts associated with fluorine incorporation and revealed distinct ceramic–polymer interfacial behaviors, including an upfield shift of PO₄³⁻ bands (964 cm⁻¹ in FAP vs. 961 cm⁻¹ in HAP) and OH vibration shifts (3537 cm⁻¹ in FAP vs. 3573 cm⁻¹ in HAP). The glucan polymer showed different hydrogen bonding patterns when combined with FAP versus HAP, as evidenced by shifts in polymer-specific bands at 888 cm⁻¹ and 1157 cm⁻¹, demonstrating that fluoride substitution significantly influences ceramic–polymer interactions in these bioactive composite systems. Full article

This study investigates rapid-setting, phosphate-based, chemically bonded phosphate ceramic (CBPC) composites for emergency pothole repair through a two-phase experimental approach. Phase I involved fundamental mix design experiments that systematically examined the effects of water-to-binder ratio (20–40%), filler content (10–50%), and phosphate powder fineness (570–3640 cm²/g) on setting and mechanical performance. Based on Phase I results, Phase II evaluated field-applicable mixes optimized for concrete and asphalt pavement conditions in terms of rapid strength development: compressive strength exceeding 24 MPa within 30 min, flexural strength surpassing 3.4 MPa within 1 h, and adhesive strength reaching up to 1.62 MPa (concrete) and 0.68 MPa (asphalt) within 4 h. Additional performance evaluations included Marshall stability (49,848 N), water-immersion residual stability (100% under the test protocol), length change (small magnitude over 28 days), and self-filling behavior (complete filling in 17 s in the specified setup). These rapid early-age results met or surpassed relevant domestic specifications used for emergency repair materials. Based on these data, mix designs for field application are proposed, and practical implications and limitations for early-age performance are discussed. Full article

Magnesium potassium phosphate cement (MKPC), a type of chemically bonded phosphate ceramic (CBPC), presents a promising alternative to ordinary Portland cement (OPC). This study focuses on developing sustainable MKPC (sust-MKPC) as a thermally passive material for building applications. A low-grade magnesium oxide (LG-MgO) industrial by-product was utilized to formulate sust-MKPC, with hydrogen peroxide employed as an air-entraining agent (AEA) to induce high porosity and enhance thermal insulation while supporting sustainability goals by reducing energy consumption in climate control systems. Seven formulations incorporating varying hydrogen peroxide contents (0, 1, 2, 3, 5, 7.5, and 10 wt.%) were prepared to evaluate the impact of AEA on the thermal and physicomechanical properties. Comprehensive characterization, including porosity and thermal conductivity measurements, revealed that increasing the AEA content significantly improved thermal inertia and lowered thermal conductivity due to porosity. However, this enhancement was accompanied by a marked reduction in mechanical strength and density, highlighting the trade-off between thermal performance and structural integrity in porous sust-MKPC formulations. Full article

Magnesium phosphate cements (MPCs), also known as chemically bonded ceramics, represent a class of inorganic cements that have garnered considerable interest in recent years for their exceptional properties and diverse applications in the construction and engineering sectors. However, the development of these cements is relatively recent (they emerged at the beginning of the 20th century), so there are still certain aspects relating to their durability that need to be evaluated. The present work analyses the chemical durability of magnesium potassium phosphate cements (MKPCs) during 1 year of immersion in three leaching media: seawater, a Na₂SO₄ solution (4% by mass) and deionized water. For this, pastes of prismatic specimens of MKPC, prepared with different M/P ratio (2 and 3), were submitted to the different chemical attacks. At different ages, the changes on the mechanical strengths, microstructure (BSEM, MIP) and mineralogy (XRD, FTIR, TG/DTG) were evaluated. The results obtained indicate that, in general terms, MKPC systems show good behavior in the three media, with the more resistant system being the one prepared with a M/P molar ratio of 3. Full article

This study investigated the influences of ultrafine fly ash (UFA) and ultrafine slag powder (USL) on the compressive strengths, autogenous shrinkage, phase assemblage, and microstructure of magnesium potassium phosphate cement (MKPC). The findings indicate that the aluminosilicate fractions present in both ultrafine fly ash and ultrafine slag participate in the acid–base reaction of the MKPC system, resulting in a preferential formation of irregularly crystalline struvite-K incorporating Al and Si elements or amorphous aluminosilicate phosphate products. UFA addition mitigates early age autogenous shrinkage in MKPC-based materials, whereas USL exacerbates this shrinkage. In terms of the sustained mechanical strength development of the MKPC system, ultrafine fly ash is preferred over ultrafine slag powder. MKPC pastes with ultrafine fly ash show greater compressive strength compared to those with ultrafine slag powder at 180 days due to denser interfaces between the ultrafine fly ash particles and hydration products like struvite-K. The incorporation of 30 wt% ultrafine fly ash enhances compressive strengths across all testing ages. Full article

This study reports the production of a Mg/15%β-tricalcium phosphate Ca₃(PO₄)₂ composite by combining direct ink writing for the β-TCP preform and liquid infiltration technique to obtain a continuous metal matrix composite. The influence of the volume fraction of β-TCP and the in situ reaction between ceramic and metal on the microstructure and mechanical properties were investigated in detail. The β-TCP preform was uniformly distributed in the matrix, forming a continuous three-dimensional (3D) network. The obtained composite was characterized by means of relative density (He pycnometry), X-ray diffractometry (XRD), scanning electron microscopy (SEM), and electron spectroscopy (EDX). The results suggested that a highly densified composite was processed. Three phases were identified as products generated by an exothermic reaction (Mg₂Ca, CaO, and MgO); based on this, the chemical reaction mechanism for MgO formation was proposed. The compression and hardness tests showed that the Mg/15%β-tricalcium phosphate Ca₃ (PO₄)₂ composite significantly improved its mechanical properties, i.e., 27% and 15% higher than pure Mg in compressive strength and yield strength, respectively. This behavior was attributed to the high densification of the resulting composite, strong chemical interfacial bonding, phase dispersion hardening (in situ phase formation), and the geometry and continuity of the reinforcement. These provided good load transfer from the Mg matrix to the reinforcement and contributed as strengthening mechanisms. The results reported in this investigation can help to design Mg/calcium phosphate continuous composites for biomedical applications. Full article

A CaO-SiO₂-P₂O₅-B₂O₃ bioactive glass-ceramic (BGS-7) spacer provides high mechanical stability, produces a chemical bond to the adjacent endplate, and facilitates fusion after spine surgery. This prospective, randomized, single-blind, non-inferiority trial aimed to evaluate the radiographic outcomes and clinical efficacy of anterior cervical discectomy and fusion (ACDF) using a BGS-7 spacer for treating cervical degenerative disorders. Thirty-six patients underwent ACDF using a BGS-7 spacer (Group N), and 40 patients underwent ACDF using polyetheretherketone (PEEK) cages filled with a mixture of hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) for the treatment of cervical degenerative disorders. The spinal fusion rate was assessed 12 months postoperatively using three-dimensional computed tomography (CT) and dynamic radiographs. Clinical outcomes included patient-reported outcome measures, visual analog scale scores for neck and arm pain, and scores from the neck disability index (NDI), European Quality of Life-5 Dimensions (EQ-5D), and 12-item Short Form Survey (SF-12v2). All participants were randomly assigned to undergo ACDF using either a BGS-7 spacer or PEEK cage filled with HA and β-TCP. The primary outcome was the fusion rate on CT scan image at 12 months after ACDF surgery based on a per-protocol strategy. Clinical outcomes and adverse events were also assessed. The 12-month fusion rates for the BGS-7 and PEEK groups based on CT scans were 81.8% and 74.4%, respectively, while those based on dynamic radiographs were 78.1% and 73.7%, respectively, with no significant difference between the groups. There were no significant differences in the clinical outcomes between the two groups. Neck pain, arm pain, NDI, EQ-5D, and SF-12v2 scores significantly improved postoperatively, with no significant differences between the groups. No adverse events were observed in either group. In ACDF surgery, the BGS-7 spacer showed similar fusion rates and clinical outcomes as PEEK cages filled with HA and β-TCP. Full article

Inorganic biomaterials, including different types of metals and ceramics are widely used in various fields due to their biocompatibility, bioactivity, and bioresorbable capacity. In recent years, biomaterials have been used in biomedical and biological applications. Calcium phosphate (CaPs) compounds are gaining importance in the field of biomaterials used as a standalone material or in more complex structures, especially for bone substitutes and drug delivery systems. The use of multiple dopants into the structure of CaPs compounds can significantly improve their in vivo and in vitro activity. Among the general information included in the Introduction section, in the first section of this review paper, the authors provided a background on the development of hydroxyapatite, methods of synthesis, and its applications. The advantages of using different ions and co-ions for substitution into the hydroxyapatite lattice and their influence on physicochemical, antibacterial, and biological properties of hydroxyapatite are also presented in this section of the review paper. Larry Hench’s 45S5 Bioglass^®, commercially named 45S5, was the first bioactive glass that revealed a chemical bond with bone, highlighting the potential of this biomaterial to be widely used in biomedicine for bone regeneration. The second section of this article is focused on the development and current products based on 45S5 Bioglass^®, covering the historical evolution, importance of the sintering method, hybrid bioglass composites, and applications. To overcome the limitations of the original biomaterials, studies were performed to combine hydroxyapatite and 45S5 Bioglass^® into new composites used for their high bioactivity and improved properties. This particular type of combined hydroxyapatite/bioglass biomaterial is discussed in the last section of this review paper. Full article

Struvite is a chemically bonded ceramic product in the pipeline of a sewage treatment plant. In order to explore the fire extinguishing potential of struvite, a new type of struvite ultrafine dry powder with excellent performance was prepared by a simple process, and its fire extinguishing performance and mechanism were analyzed in depth. Under the same process conditions, the refinement degree (D50 = 5.132 μm) and the specific surface area (BET = 25.72 m²/g) of ultrafine struvite were larger than those of NH₄H₂PO₄ (D50 = 8.961 μm, BET = 13.64 m²/g), making struvite more suitable for fire extinguishing. Besides, the pyrolysis process of struvite was relatively concentrated and absorbed more heat in a short time. Its heat absorption (458.4 J/mg) was higher than that of NH₄H₂PO₄ (156.4 J/mg). Water, ammonia, and PO· were released during the pyrolysis of struvite, which effectively reduced fire temperature, diluted oxygen concentrations and captured free radicals. At the same time, the final products were magnesium orthophosphate and magnesium pyrophosphate, which formed a dense flame-retardant ceramic layer with good thermal insulation and environmental protection functions. In these cases, the fire extinguishing mechanism of struvite was determined to have three stages: the cooling effect, the asphyxiation effect, and the chemical effect. Correspondingly, the fire extinguishing time of struvite was three seconds faster than that of ammonium phosphate under 0.2 MPa based on the local oil basin test. Full article

The surface physico-chemistry of metallic implants governs their successful long-term functionality for orthopedic and dentistry applications. Here, we investigated the feasibility of harmoniously combining two of the star materials currently employed in bone treatment/restoration, namely, calcium-phosphate-based bioceramics (in the form of coatings that have the capacity to enhance osseointegration) and titanium alloys (used as bulk implant materials due to their mechanical performance and lack of systemic toxicity). For the first time, bovine-bone-derived hydroxyapatite (BHA) was layered on top of Ti6Al4V substrates using powder injection laser cladding technology, and then subjected, in this first stage of the research, to an array of physical-chemical analyses. The laser processing set-up involved the conjoined modulation of the BHA-to-Ti ratio (100 wt.% and 50 wt.%) and beam power range (500–1000 W). As such, on each metallic substrate, several overlapped strips were produced and the external surface of the cladded coatings was further investigated. The morphological and compositional (SEM/EDS) evaluations exposed fully covered metallic surfaces with ceramic-based materials, without any fragmentation and with a strong metallurgical bond. The structural (XRD, micro-Raman) analyses showed the formation of calcium titanate as the main phase up to maximum 800 W, accompanied by partial BHA decomposition and the consequential advent of tetracalcium phosphate (markedly above 600 W), independent of the BHA ratio. In addition, the hydrophilic behavior of the coatings was outlined, being linked to the varied surface textures and phase dynamism that emerged due to laser power increment for both of the employed BHA ratios. Hence, this research delineates a series of optimal laser cladding technological parameters for the adequate deposition of bioceramic layers with customized functionality. Full article

Background and Objectives: There is no consensus regarding the surface treatment method for achieving optimal bonding strength between zirconia and resin cements. We evaluated the effect of hot-etching with 9% hydrofluoric acid (HF) gel using the Zirconia Etchant Cloud System on zirconia surfaces and the consequent shear bond strength (SBS) of different resin cements to such surface-treated zirconia ceramics. Materials and Methods: Forty-five zirconia specimens were randomly assigned to surface-treatment groups (n = 15/group): no treatment (control, CT); sandblasting with 110-μm Al₂O₃ at an air pressure of 1 bar for 10 s (SB); hot-etching with 9% HF gel (HE). Post-treatment, specimens were examined using scanning electron microscopy (SEM) and surface roughness (SR) analysis. After treatment, self-adhesive resin cements (Maxcem Elite, MAZIC Cem, RelyX U200, 3M ESPE: Maplewood, MN, USA) were bonded to zirconia specimens, which were stored in distilled water at 37 °C for 24 h. All specimens were then subjected to SBS testing, using a universal testing machine, until failure. Data were analyzed using one-way analysis of variance and Tukey’s post hoc test (α = 0.05). Results: In the SEM images, roughness was greater in SB than in HE specimens. Ra and Rt values were highest in SB, followed by HE, and CT specimens. HE specimens showed significantly higher SBS values than CT or SB specimens (p < 0.05). MAZIC Cem cement, with 10-methacryloyloxydcyl dihydrogen phosphate yielded the highest SBS values. Conclusions: Hot-etching with 9% HF gel in a safe shell formed uniformly small, defined holes on the zirconia surface and achieved significantly higher SBS values than sandblasting (p < 0.05). Zirconia prostheses can be bonded micromechanically with resin cement, without the deterioration of properties due to t-m transformation, using chemical acid etching with the Zirconia Etchant Cloud System. Full article

Collecting real-time data on physical and chemical parameters of the soil is a prerequisite for resource-efficient and environmentally sustainable agriculture. For continuous in situ measurement of soil nutrients such as nitrate or phosphate, a lab-on-chip approach combined with wireless remote readout is promising. For this purpose, the soil solution, i.e., the water in the soil with nutrients, needs to be extracted into a microfluidic chip. Here, we present a soil-solution extraction unit based on combining a porous ceramic filter with a microfluidic channel with a 12 µL volume. The microfluidic chip was fabricated from polydimethylsiloxane, had a size of 1.7 cm × 1.7 cm × 0.6 cm, and was bonded to a glass substrate. A hydrophilic aluminum oxide ceramic with approximately 37 Vol.-% porosity and an average pore size of 1 µm was integrated at the inlet. Soil water was extracted successfully from three types of soil—silt, garden soil, and sand—by creating suction with a pump at the other end of the microfluidic channel. For garden soil, the extraction rate at approximately 15 Vol.-% soil moisture was 1.4 µL/min. The amount of extracted water was investigated for 30 min pump intervals for the three soil types at different moisture levels. For garden soil and sand, water extraction started at around 10 Vol.-% soil moisture. Silt showed the highest water-holding capacity, with water extraction starting at approximately 13 Vol.-%. Full article