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Article

Development of Alternative Porous Magnesium Potassium Phosphate Cements as Thermal Insulating Materials

by
Jessica Giro-Paloma
1,
Jofre Mañosa
1,
Alex Maldonado-Alameda
2,
Anna Alfocea-Roig
1,
Sergio Huete-Hernández
3,
Josep Maria Chimenos
1,* and
Joan Formosa
1,*
1
Departament de Ciència de Materials i Química Física, Universitat de Barcelona, Martí i Franquès, 1, 08028 Barcelona, Spain
2
Fundación Centro Tecnológico de Investigación Multisectorial (CETIM), Parque Empresarial de Alvedro, 20, 15180 Culleredo, Spain
3
Departament d’Enginyeria Civil i Ambiental, Universitat Politècnica de Catalunya, Jordi Girona, 1-3, 08034 Barcelona, Spain
*
Authors to whom correspondence should be addressed.
Materials 2025, 18(17), 3946; https://doi.org/10.3390/ma18173946
Submission received: 18 July 2025 / Revised: 15 August 2025 / Accepted: 19 August 2025 / Published: 22 August 2025
(This article belongs to the Special Issue New Thermal Insulation Materials in Green Buildings)

Abstract

Magnesium potassium phosphate cement (MKPC), a type of chemically bonded phosphate ceramic (CBPC), presents a promising alternative to ordinary Portland cement (OPC). This study focuses on developing sustainable MKPC (sust-MKPC) as a thermally passive material for building applications. A low-grade magnesium oxide (LG-MgO) industrial by-product was utilized to formulate sust-MKPC, with hydrogen peroxide employed as an air-entraining agent (AEA) to induce high porosity and enhance thermal insulation while supporting sustainability goals by reducing energy consumption in climate control systems. Seven formulations incorporating varying hydrogen peroxide contents (0, 1, 2, 3, 5, 7.5, and 10 wt.%) were prepared to evaluate the impact of AEA on the thermal and physicomechanical properties. Comprehensive characterization, including porosity and thermal conductivity measurements, revealed that increasing the AEA content significantly improved thermal inertia and lowered thermal conductivity due to porosity. However, this enhancement was accompanied by a marked reduction in mechanical strength and density, highlighting the trade-off between thermal performance and structural integrity in porous sust-MKPC formulations.
Keywords: MKPC; hydrogen peroxide; porosity; thermal insulation; thermal conductivity MKPC; hydrogen peroxide; porosity; thermal insulation; thermal conductivity
Graphical Abstract

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MDPI and ACS Style

Giro-Paloma, J.; Mañosa, J.; Maldonado-Alameda, A.; Alfocea-Roig, A.; Huete-Hernández, S.; Chimenos, J.M.; Formosa, J. Development of Alternative Porous Magnesium Potassium Phosphate Cements as Thermal Insulating Materials. Materials 2025, 18, 3946. https://doi.org/10.3390/ma18173946

AMA Style

Giro-Paloma J, Mañosa J, Maldonado-Alameda A, Alfocea-Roig A, Huete-Hernández S, Chimenos JM, Formosa J. Development of Alternative Porous Magnesium Potassium Phosphate Cements as Thermal Insulating Materials. Materials. 2025; 18(17):3946. https://doi.org/10.3390/ma18173946

Chicago/Turabian Style

Giro-Paloma, Jessica, Jofre Mañosa, Alex Maldonado-Alameda, Anna Alfocea-Roig, Sergio Huete-Hernández, Josep Maria Chimenos, and Joan Formosa. 2025. "Development of Alternative Porous Magnesium Potassium Phosphate Cements as Thermal Insulating Materials" Materials 18, no. 17: 3946. https://doi.org/10.3390/ma18173946

APA Style

Giro-Paloma, J., Mañosa, J., Maldonado-Alameda, A., Alfocea-Roig, A., Huete-Hernández, S., Chimenos, J. M., & Formosa, J. (2025). Development of Alternative Porous Magnesium Potassium Phosphate Cements as Thermal Insulating Materials. Materials, 18(17), 3946. https://doi.org/10.3390/ma18173946

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