Search Results (363)

Most polymeric plastics used as food packaging are obtained from petroleum or made with non-biodegradable synthetic molecules, which slowly degrade and leach into the environment, resulting in the accumulation of microplastics along the trophic chains. To mitigate these impacts, biodegradable packaging derived from agro-industrial biomass residues has emerged as a promising alternative. In this study, bio-based methylcellulose films reinforced with cellulose nanocrystals (CNCs) extracted from low-quality coffee beans were developed and fully characterized. The extracted CNCs presented a needle-like morphology, with an average height of 7.27 nm and a length of 221.34 nm, with 65.75% crystallinity, were stable at pH 7–8, and presented thermogravimetric mass loss of 8.0%. Methylcellulose films containing 0.6% w/w of CNC were produced by casting and characterized in terms of thermal, mechanical, and optical properties. Notably, the incorporation of CNCs resulted in significantly more flexible and less rigid films, as evidenced by the higher elongation at break (57.90%) and lower Young’s modulus (0.0015 GPa) compared to neat methylcellulose film. The tensile strength was not affected (p > 0.05). Additionally, the MCNC 0.6% films effectively blocked UV light in the 200–300 nm range without compromising transparency. Altogether, these findings underscore the MCNC 0.6% film as a flexible, biodegradable packaging material suitable for food industry application. Full article

Biocomposite films based on polylactic acid (PLA) reinforced with cellulose nanofibers (CNFs) extracted from Salicornia ramosissima by-products were developed and characterised using solvent casting (SC) and electrospinning (ES) techniques. The primary objective was to assess their suitability as sustainable food packaging materials that are compatible with high-pressure processing (HPP). The SC films exhibited a transparent, homogeneous morphology with superior ductility and water vapour barrier performance, whereas the ES films displayed a fibrous, porous structure with enhanced tensile strength and rigidity. The incorporation of CNFs significantly improved the mechanical properties, particularly the tensile strength and Young’s modulus, with optimal reinforcement achieved at a loading of 0.5%. Thermal and spectroscopic analyses confirmed the effective integration of CNF without compromising the thermal stability of PLA. Pouch-type packages from CNF-reinforced SC films withstood industrial HPP conditions without rupture or leakage, demonstrating their technical feasibility for food packaging applications. This study presents the first demonstration of Salicornia ramosissima by-product valorisation for CNF production and its application in HPP-compatible food packaging, addressing both circular economy goals and emerging food processing technologies. Full article

The advancement of smart packaging technology demands high-performance and sustainable sensing materials. While starch is a biodegradable natural polymer, its inherent high crystallinity restricts charge transport capability. This study developed a novel smart sensing film by incorporating ellagic acid-derived blue, fluorescent carbon dots (CDs) into phosphate starch (PS), which is rich in phosphorus. The effects of silver ions (Ag⁺), sodium carboxymethyl cellulose (CMC), and CDs on the film properties were systematically investigated. Results indicate that CDs act as flexible nano-crosslinkers, forming hydrogen bonds with PS molecular chains and effectively balancing strength and toughness—achieving a tensile strength of 5.1 MPa and an elongation at break of 24.1%. Phosphorus, in synergy with CDs, facilitates an efficient dual conduction pathway for ions and electrons: phosphate groups enable ion transport, while the conjugated carbon cores of the CDs provide electron transport channels. This synergistic effect significantly reduces the film’s electrical impedance from 6.93 × 10⁶ Ω to 1.12 × 10⁶ Ω (a reduction of 84%) and enhances thermal stability, increasing the char residue from 1.1% to 18.3%. The PS/CDs composite film exhibits a strong linear current response to pH in the range of 2–7 (R² = 0.9450), and shows enhanced discrimination between fresh orange juice (pH = 3.38) and spoiled orange juice (pH = 2.68), with a current change of 0.62 × 10⁻⁵ A. Moreover, the film exhibits strong blue fluorescence at 427 nm, with an intensity that shows a pronounced pH-dependent response. This study elucidates the mechanism by which phosphorus and CDs synergistically enhance the sensing performance of starch-based films, offering a new strategy for developing high-performance starch-based materials for smart packaging. Full article

Paper plays an important role in the packaging industry due to its low cost, light weight, recyclability and biodegradability. However, the use of paper as a packaging material is severely limited due to its hydrophilicity caused by the hydroxyl groups of cellulose. This study reports a simple preparation of highly hydrophobic kraft paper by a one-step dip coating method using [3-(2,2,3,3-tetrafluoropropoxy)propyl]silsesquioxane, {3-[(2,2,3,3,4,4,5,5-octafluoropentyl)oxy]propyl}silsesquioxane or {3-[(2,2,3,3,4,4,5,5,6,6,7,7-dodecafluoroheptyl)oxy]propyl}silsesquioxane as hydrophobic agents. As a result of modification of kraft paper, a stable covalently bonded coating is formed on its surface. The coated kraft paper has demonstrated (1) high water resistance (the water contact angle (WCA) values were 124–141°, and the water absorption and the water vapor permeability (WVP) rates were significantly decreased), (2) excellent resistance to aggressive environments and temperature, (3) enhanced mechanical properties (tensile strength increased from 46.8 to 70.8 MPa), and (4) high wear resistance, as confirmed by sandpaper abrasion, bending, and finger-wipe tests. It was shown that the maximum contact angle values were achieved for kraft paper modified with a 5% polymer solution. The results of this study have great potential, given the simplicity of the modification method, for use in the production of paper-based packaging materials with water-repellent, enhanced mechanical and moisture-protective properties. Full article

Global concern over food waste and plastic pollution highlights the urgent need for sustainable, high-performance materials that can replace petroleum-based plastics. Bacterial cellulose (BC), a biopolymer synthesized through microbial fermentation by Komagataeibacter and related genera, shows exceptional purity, mechanical strength, biodegradability, and structural tunability. Following PRISMA principles, this review analyzed studies from PubMed, Scopus, and Web of Science covering the period 1960–November 2025. Search terms included “bacterial cellulose”, “Komagataeibacter”, “Gluconacetobacter”, “static culture”, “agitated culture”, “in situ modification”, “ex situ modification”, “fermentation”, and “food packaging”. Inclusion and exclusion criteria ensured that only relevant and high-quality publications were considered. The article summarizes major developments in BC biosynthesis, structural organization, and modification approaches that enhance mechanical, barrier, antioxidant, and antimicrobial properties for food packaging. Recent advances in in situ and ex situ functionalization are discussed together with progress achieved through synthetic biology, green chemistry, and material engineering. Evidence shows that BC-based composites can reduce oxygen and moisture permeability, strengthen films, and prolong food shelf life while maintaining biodegradability. Remaining challenges such as high cost, lengthy fermentation, and regulatory uncertainty require coordinated strategies focused on metabolic optimization, circular bioeconomy integration, and standardized safety frameworks to unlock BC’s full industrial potential. Full article

Agricultural and agro-industrial waste, produced in vast quantities worldwide, presents both environmental and economic challenges. Microbial valorization offers a sustainable solution, with bacterial cellulose (BC) emerging as a high-value product due to its purity, strength, biocompatibility, and biodegradability. This review highlights recent advances in producing BC from agricultural and agro-industrial residues via optimized fermentation processes, including static and agitated cultivation, co-cultivation, stepwise nutrient feeding, and genetic engineering. Diverse wastes such as fruit peels, sugarcane bagasse, cereal straws, and corn stover serve as cost-effective carbon sources, reducing production costs and aligning with circular bioeconomy principles. Advances in strain engineering, synthetic biology, and omics-guided optimization have significantly improved BC yield and functionalization, enabling applications in food packaging, biomedicine, cosmetics, and advanced biocomposites. Process innovations, including tailored pretreatments, adaptive evolution, and specialized bioreactor designs, further enhance scalability and product quality. The integration of BC production into circular bioeconomy models not only diverts biomass from landfills but also replaces petroleum-based materials, contributing to environmental protection and resource efficiency. This review underscores BC’s potential as a sustainable biomaterial and identifies research directions for overcoming current bottlenecks in industrial-scale implementation. Full article

Biodegradable chitosan/poly(vinyl alcohol) (PVA) composite films were reinforced either with nanocrystalline cellulose (CNC) or nano-lignocellulose (NLC) and evaluated across a polyparametric design of five matrix ratios and three filler levels for active food packaging applications. ATR-FTIR, DSC, XRD, and SEM demonstrated that 1–5% nanocellulose loading induced a single relaxation temperature (T_g), homogenized the morphology, and enhanced the crystallinity of blend material, evidencing improved thermodynamic compatibility. SEM confirmed uniform filler dispersion up to 5% loading in PVA-rich matrices, whereas limited aggregation appeared in chitosan-dominant systems. CO₂ barrier property (CO₂ permeability coefficients) was diminished by more than two orders of magnitude and fell below 0.01 Barrer in CNC-filled 25-75 and NLC-filled 75-25 blends, while permeability to O₂ and N₂ remained undetectable under identical conditions. Meanwhile, Young’s modulus increased to 3.9 GPa, and tensile strengths of up to 109 MPa were achieved, without affecting the ductility in specific loading values. These data confirm that tailored selection of the filler/matrix combination, rather than elevated nanocellulose content, can simultaneously optimize barrier performance and mechanical integrity. The study therefore offers a scalable, water-based route for producing optically transparent nanocomposite membranes that satisfy either strict modified atmosphere or/and rigid packaging applications and advance the transition toward compostable/or even edible high-performance food contact materials. Full article

Monitoring the freshness of perishable foods remains a challenge due to the lack of simple and reliable indicators that can visually reflect chemical and microbial changes. In this study, a colorimetric freshness indicator was developed using bromocresol green (BCG) and bromocresol purple (BCP), two pH-sensitive dyes with complementary transition ranges, to provide a visible and quantitative response corresponding to beef quality during cold storage. Cellulose acetate (CA) films were prepared by incorporating the dyes with different plasticizers—glycerol and polyethylene glycol (PEG 200 and PEG 400)—at varying ratios, resulting in 24 formulations. Based on color stability and sensitivity to trimethylamine (TMA) vapor, two optimized indicators were selected for further packaging tests with beef samples stored at 4 °C. Beef freshness was evaluated by total bacterial count (TBC), total volatile basic nitrogen (TVB-N), and pH, while volatile amines in the headspace were quantified using solid-phase microextraction–gas chromatography–flame ionization detection (SPME–GC–FID). The color difference (ΔE) of the indicators showed strong correlations with TBC and TVB-N, and a threshold of ΔE ≈ 12 provided a practical visual cue corresponding to the microbiological safety limit. The two indicators exhibited complementary functions, with G100-1 acting as an early-warning sensor and G100-2 maintaining contrast at later stages. These findings demonstrate the potential of this dual-indicator system as a simple, non-destructive tool for intelligent packaging applications. Full article

Electrospun fibrous scaffolds based on cellulose acetate (CA), polycaprolactone (PCL), and poly (L-lactic acid) (PLLA) are versatile materials with applications spanning diverse fields, but in their pristine form, they typically lack significant inherent antibacterial properties. To address this limitation and expand their utility, this study explored the incorporation of xylitol, a natural antibacterial sugar alcohol, into these polymer matrices to enhance their physicochemical and antimicrobial properties. Electrospinning was employed to fabricate pristine and xylitol-loaded scaffolds with varying xylitol concentrations. Morphological analysis revealed polymer-dependent changes in fiber diameter and porosity. Mechanical testing assessed the impact of xylitol on tensile properties, while thermal analysis investigated alterations in melting temperature and crystallinity. The antibacterial efficacy against Staphylococcus aureus and Escherichia coli was evaluated using WST assay and live/dead staining. Notably, xylitol significantly enhanced the antibacterial activity against both bacterial species, with a more pronounced and rapid effect observed against S. aureus. The tailored scaffold properties and imparted antimicrobial characteristics highlight the potential of these xylitol-modified electrospun materials: they are easily produced, low-cost, and appropriate for a range of applications (dental applications, filters, masks, wound dressing, and packaging) where preventing bacterial contamination is crucial. Full article

Food packaging serves a pivotal role in daily life, facilitating the efficient transportation of food and extending its shelf life. Petroleum-derived plastic packaging is extensively employed; however, its non-biodegradable nature poses significant environmental pollution and ecological degradation. Natural polymers (e.g., proteins such as gelatin and corn gluten protein; polysaccharides including pectin, chitosan, starch, cellulose, and alginate) and synthetic polymers (e.g., polyvinyl alcohol, polylactic acid, and polyhydroxyalkanoates) can be utilized to fabricate food packaging films, thereby achieving green and eco-friendly objectives. Nevertheless, the inferior mechanical strength and inadequate antibacterial activity of biopolymer-based packaging have restricted their practical applications. In recent years, nanomaterials (e.g., nanoparticles, nanotubes, nanofibers, and nanosheets) have been employed to enhance the performance of food packaging, emerging as a research hotspot. Notably, nanoparticles possess unique properties, including a high specific surface area, excellent dispersibility, and multifunctionality, which enables them to be easily incorporated into film matrices. Owing to their unique chemical structures, nanoparticles form strong interactions with film matrices, leading to a denser spatial structure. This not only markedly enhances the mechanical strength of the films, but also simultaneously improves their antibacterial and antioxidant capabilities. This review classifies and summarizes common nanomaterials based on their chemical compositions, providing a theoretical foundation and technical reference for the future development and application of nanomaterials in the field of bio-based active food packaging. Full article

Microplastics (MPs) are found almost everywhere in the environment and the food chain. The long-term effects of MPs on living organisms are still unclear, so preventing anthropogenic MP generation has become crucial. Fibre-based packaging recycling is investigated here, shedding light on possible MP generation and its consequences. As a typically overlooked source of secondary MPs, cellulosic packaging often consists of thin polymeric coatings that can fragment during recycling. Dispersion coating technology for paper substrates is considered here. The coating formulation was tagged with rhodamine-B and investigated using semi-automatised techniques, including fluorescence microscopy, optical microscopy, and Raman spectroscopy. The results raise concerns as the coating under investigation (8 g/m²) broke into more than 75,000 secondary MPs, whose equivalent diameter and particle count density in the recycled material averaged 75.4 µm and 4.7 particles/mm², respectively. Wastewater analysis found finer particles (average equivalent diameter: 51.4 µm) with a higher particle count density (6.7 particles/mm²). Overall, 72% of the retrieved particles were smaller than 100 µm. Without proper wastewater screening, such particles (representing 87% in the wastewater filter) may enter the environment, hence representing a hazard for living organisms including humans. Full article

Bioplastics are plastics derived from natural resources like corn starch, biomass, sugarcane bagasse, and food waste. Unlike fossil-fuel-based plastics, they are entirely or partially bio-degradable. Cellulose- and starch-based bioplastics are already used for applications like packaging, cutlery, bowls, straws, and shopping bags. With the aim of developing eco-friendly biofilms for various applications, cellulose nanocrystals (CNCs) were obtained by sulfuric acid hydrolysis of waste cellulose and functionalized by transesterification with exhausted oils. The resulting transesterified nanocellulose (TCNC) was used as a reinforced material of PLA at different concentrations to develop biofilms using the solvent casting method. The biofilms composed of PLA and TCNC were assessed through Fourier-transform infrared spectroscopy (FTIR), mechanical properties, moisture barrier property (water vapor permeability rate—WVTR), and measurements of the water contact angle (WCA). A scanning electron microscopy (SEM) analysis confirmed the high compatibility of the PLA blended with TCNC at 1% and 3%. The inclusion of transesterified cellulose nanocrystals (TCNCs) to PLA increased the hydrophobicity, the film tensile strength, and the water vapor barrier properties of the final composite films. Full article

Plastic materials are widely used for packaging due to their versatility and availability. Global production, mainly from petrochemicals, is estimated at 380 million tons, increasing annually by 4%. Packaging plastics have the shortest lifespan and contribute significantly to environmental pollution. Current production, use, and disposal of these plastics harm the environment, hu-mans, and ecosystems. Microplastics, (plastics particles ranging from 1 µm to 5 mm) formed through degradation, accumulate in ecosystems and the human body, including the brain. Bioplastics and biodegradable polymers from biological sources are a sustainable alternative; however, most production still relies on food crops, raising concerns about food security and sustainability. Utilizing organic wastes reduces production costs, lessens pressure on food systems, and supports waste management efforts. Cellulose, an abundant natural polymer, offers strong potential due to biodegradability, availability, and mechanical properties. This review explores extracting cellulose from banana pseudostem waste for packaging, high-lighting extraction and conversion methods and characterization via FTIR, TGA, SEM, XRD, and mechanical testing. FTIR confirmed the effective removal of lignin and hemicellulose, XRD revealed increased crystallinity corresponding to Type I cellulose, SEM showed a roughened fiber surface after alkaline treatment, and TGA indicated high thermal stability up to 250 °C. The goal is eco-friendly packaging by promoting agrowaste use. Further research should improve performance and scalability of cellulose-based bioplastics to meet industry needs and compete effectively with conventional plastics. Full article

Exhibiting significant potential for sustainable packaging due to their renewability and biodegradability, soy protein isolate (SPI) films are nevertheless critically hampered by inherent brittleness, poor water resistance, and a lack of bioactivity. Herein, we demonstrate a hierarchical multi-network strategy that transforms SPI into a high-performance, functional biocomposite. A robust covalent backbone was forged via Schiff base cross-linking between SPI and dialdehyde cellulose nanocrystals (DACNCs) derived from agricultural biomass, while proanthocyanidins (PAs) were strategically incorporated to create a secondary, pervasive hydrogen-bonding network. This hierarchical architecture effectively overcomes the typical trade-offs between mechanical strength and functionality seen in singly modified biopolymers, unlocking a suite of remarkable performance enhancements. The optimized film exhibited a 491% increase in tensile strength (to 15.54 MPa) and elevated thermal stability to 330 °C. Critically, the film was endowed with potent functionalities, including complete UV-blocking, high antioxidant capacity (93.2% ABTS scavenging), and strong, broad-spectrum antimicrobial activity. The film’s practical efficacy was validated in a preservation test, where the coating extended blueberry shelf life by inhibiting fungal spoilage and reducing weight loss by nearly 30% relative to uncoated controls after 15 days of storage. This work provides a powerful framework for developing advanced biocomposites with tailored properties for active food packaging and beyond. Full article

In 2021, archeologists found that a bronze mirror was wrapped with a yellow-green fiber sheet in the Western Han tomb M68 in the Dabuzi Cemetery in Xi’an, China. To ascertain the composition and function, a scanning electronic microscopy–energy dispersive spectrometer (SEM-EDS), Fourier transform infrared spectroscopy (FTIR), and pyrolysis gas chromatography–mass spectrometry (Py-GC/MS) were combined for the morphology and components’ analysis. The results showed that the surface of the yellow-green fiber sheet was very rough without curtain patterns, and the fiber was disorderly intertwined. The paper was quite thick with various thicknesses (the average thickness was 0.58 mm) and the average diameter of the fiber was 20.71 μm. There were obvious transverse joint stripes on the fiber cell with longitudinal stripes characteristic of ramie or hemp. The main ingredients were cellulose, semi-cellulose, and lignin. Based on the above comprehensive joint experiments, the yellow-green fiber sheet in M68 was presumably ancient hemp paper made with the fixed-mold method. Moreover, it was speculated to be a package material since no characters were found. This paper is of great significance for studying the Chinese fixed-mold paper-making technique and for understanding the origins and developmental trajectory of ancient paper-making technology. Full article