Evaluating the Energy Resources and Environmental Impacts for Blueberry Packaging Materials with a Focus on End-of-Life Scenarios
Abstract
:1. Introduction
1.1. Research Background
1.2. Literature Review
1.3. Research Goal and Hypothesis
2. Materials and Methods
2.1. Research Methodology
- Packaging 1: cardboard package (CB);
- Packaging 2: cardboard package with a cellulose lid (CBC);
- Packaging 3: polypropylene (PP);
- Packaging 4: rice straw package covered with a lid made from polylactic acid (RPLA) as a bio-based plastic.
2.2. Life Cycle Assessment Method
2.3. Examination Methods for Transport Processes
- The transportation of raw materials (kraft paper, wood, polypropylene granulate, and PLA) to the production stage (by truck, Euro 6, with a gross weight of 26–28 tons);
- Transport between the production and use stages (truck trailer, Euro 6, with a gross weight of 34–40 tons);
- Transport between the use and end-of-life stages (truck trailer, Euro 6, with a gross weight of 34–40 tons).
3. Results
- Scenario 1 (SC1): recycling (R);
- Scenario 2 (SC2): composting (C);
- Scenario 3 (SC3): landfilling (D);
- Scenario 4 (SC4): incineration (I).
3.1. Environmental Impacts for Recycling (SC1)
- -
- In the case of CB packaging, the mixed recovered paper component was fully recycled as a secondary raw material in the production phase. The mixed recovered paper component and, thus, the recycled amount constituted 84% of the total paper weight of the packaging material produced. The bleached kraft paper component (16%) was conventionally incinerated as waste paper. The wastewater generated during production was treated in a municipal wastewater treatment plant.
- -
- In the case of CBC packaging, the mixed recovered paper component was fully recycled as a secondary raw material in the production phase. It constituted 84% of the weight of the packaging material produced. The bleached kraft paper and cellulose foil components were disposed of in a conventional incinerator.
- -
- In the case of PP packaging, PP was recycled as a secondary raw material into the production process as an input stream at a rate of 100%. The lid of this packaging material consisted of PET (9% of the total weight), which was conventionally incinerated.
- -
- In the case of RPLA packaging, 90% was recycled as a secondary raw material for production from the main components, recycled paper and PLA, and the remaining 10% was incinerated.
3.2. Environmental Impacts for Composting (SC2)
3.3. Environmental Impacts for Landfilling (SC3)
3.4. Environmental Impacts for Incineration (SC4)
3.5. Global Warming Potential of Life Cycle Stages
3.6. Sensitivity Analysis and Weak Point Analysis for EoL Scenarios
- RPLA packaging consistently shows the lowest carbon footprint across all EoL scenarios, which may be due to its lightweight, recyclable, and partially compostable nature.
- Recycling always leads to a lower CF than incineration or landfilling, with the difference being particularly significant for CBC, where there is a saving of 37 kg CO2 equation. Compared to incineration, it is achieved for 1000 kg of berry packaging.
- PP packaging is more sensitive to changes in the EoL scenario, as its carbon footprint for incineration is more than 2.5 times higher than that of the recycling option (269.2 vs. 109.6 kg CO2 equation).
- Type CBC (2) behaves unfavorably in non-recycling scenarios, as its carbon footprint exceeds 190–280 kg CO2 equation for composting, landfilling, and incineration.
3.7. Total Environmental Impacts of Packaging Materials
3.8. Embodied Energy of Packaging Materials
4. Discussion and Conclusions
- Blueberries stored in CB and CBC packaging had higher soluble solids than the control;
- Instrumentally measured color intensity was higher in RPLA compared to other packages;
- The CB packaging’s openings are too wide for blueberries, making them unsafe for transportation and leading to higher weight loss during transportation,
- The cellulose lid of the CBC packaging had some deformations after storage. Cellophane has an even higher energy requirement and is not recyclable. Energy requirements can be reduced by using renewable energy sources or recycled paper, which means a 50–70% reduction in CO2 emissions. Reusable alternatives are more expensive and more energy-intensive due to increased transportation and cleaning costs based on the Confederation of European Paper Industries (CEPI) [53]. The European Paper Recycling Council’s (EPRC’s) recycling target is 76% for the 2021–2030 European Declaration [54].
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Short Name of the Packaging Material | Packaging 1 CB | Packaging 2 CBC | Packaging 3 PP | Packaging 4 RPLA |
---|---|---|---|---|
Longer name and exact type | Cardboard packaging from rec. paper SoFruPak | Cardboard packaging with cellulose lid SoFruPak | Polypropylene packaging n.a. | Rice straw punnet with PLA lid Bio4Pack |
Weight without lid [g] | Produced without lid | 22.36 | 6.26 | 11.46 |
Weight with lid [g] | 23.41 | 32.36 | 11.41 | 18.37 |
Number of aeration holes | 18 | 10 | 22 | 10 |
Environmental Impact Quantities for Cradle-to-Cradle LCA (LCIA Method: CML 2016) | Packaging 1 CB 0.023 kg | Packaging 2 CBC 0.032 kg | Packaging 3 PP 0.011 kg | Packaging 4 RPLA 0.018 kg |
---|---|---|---|---|
Abiotic Depletion ADP elements, ADPE | 1.38 × 10−16 | 3.83 × 10−14 | 6.07 × 10−17 | 4.49 × 10−16 |
Abiotic Depletion ADP fossils, ADPF | 8.66 × 10−14 | 1.37 × 10−13 | 5.50 × 10−14 | 7.21 × 10−14 |
Acidification Potential AP | 3.41 × 10−14 | 5.82 × 10−14 | 1.56 × 10−14 | 2.17 × 10−14 |
Eutrophication Potential EP | 4.68 × 10−15 | 9.90 × 10−15 | 1.92 × 10−15 | 4.44 × 10−15 |
Fresh Water A. Ecotoxicity Pot. FAETP inf | 2.24 × 10−15 | 5.12 × 10−15 | 1.42 × 10−15 | 5.51 × 10−14 |
Global Warming Pot. GWP 100 years | 7.96 × 10−14 | 1.24 × 10−13 | 4.61 × 10−14 | 4.28 × 10−14 |
Human Toxicity Potential HTP inf. | 2.17 × 10−14 | 3.84 × 10−14 | 1.10 × 10−14 | 1.16 × 10−14 |
Marine A. Ecotox. Pot. MAETP inf. | 5.59 × 10−13 | 1.41 × 10−12 | 2.73 × 10−13 | 1.29 × 10−13 |
Ozone Layer Depletion Pot. ODP s.state | 3.40 × 10−20 | 3.61 × 10−20 | 2.66 × 10−23 | 1.64 × 10−18 |
Photochem. Ozone Creat. Pot. POCP | 3.16 × 10−14 | 4.85 × 10−14 | 1.64 × 10−14 | 1.77 × 10−14 |
Terrestric Ecotoxicity Pot. TETP inf. | 3.49 × 10−15 | 5.80 × 10−15 | 7.17 × 10−15 | 4.41 × 10−15 |
Total | 8.23 × 10−13 | 1.87 × 10−12 | 4.28 × 10−13 | 3.59 × 10−13 |
Environmental Impact Quantities (CML 2016) | Packaging 1 CB | Packaging 2 CBC | Packaging 3 PP | Packaging 4 RPLA |
---|---|---|---|---|
Abiotic Depletion ADP elements, ADPE | 3.14 × 10−16 | 3.85 × 10−14 | 3.72 × 10−16 | 5.29 × 10−16 |
Abiotic Depletion ADP fossils, ADPF | 1.09 × 10−13 | 1.68 × 10−13 | 1.49 × 10−13 | 8.38 × 10−14 |
Acidification Potential AP | 4.54 × 10−14 | 7.39 × 10−14 | 1.26 × 10−14 | 2.69 × 10−14 |
Eutrophication Potential EP | 8.49 × 10−15 | 1.52 × 10−14 | 2.46 × 10−15 | 6.27 × 10−15 |
Fresh Water A. Ecotoxicity Pot. FAETP inf | 2.14 × 10−14 | 3.17 × 10−14 | 1.45 × 10−14 | 6.97 × 10−14 |
Global Warming Pot. GWP 100 years | 9.88 × 10−14 | 1.51 × 10−13 | 7.17 × 10−14 | 5.34 × 10−14 |
Human Toxicity Potential HTP inf. | 6.94 × 10−14 | 1.05 × 10−13 | 3.85 × 10−14 | 4.60 × 10−14 |
Marine A. Ecotox. Pot. MAETP inf. | 5.88 × 10−13 | 1.45 × 10−12 | 2.89 × 10−13 | 1.36 × 10−13 |
Ozone Layer Depletion Pot. ODP | 2.04 × 10−19 | 2.72 × 10−19 | 3.65 × 10−22 | 1.73 × 10−18 |
Photochem. Ozone Creat. Pot. POCP | 4.79 × 10−14 | 7.11 × 10−14 | 3.12 × 10−14 | 2.60 × 10−14 |
Terrestric Ecotoxicity Pot. TETP inf. | 5.71 × 10−14 | 8.04 × 10−14 | 7.12 × 10−14 | 4.61 × 10−14 |
Total | 1.05 × 10−12 | 2.18 × 10−12 | 6.81 × 10−13 | 4.95 × 10−13 |
Environmental Impact Quantities (CML 2016) | Packaging 1 CB | Packaging 2 CBC | Packaging 3 PP | Packaging 4 RPLA |
---|---|---|---|---|
Abiotic Depletion ADP elements, ADPE | 3.8 × 10−16 | 3.86 × 10−14 | 4.03 × 10−16 | 5.78 × 10−16 |
Abiotic Depletion ADP fossils, ADPF | 1.14 × 10−13 | 1.75 × 10−13 | 1.51 × 10−13 | 8.67 × 10−14 |
Acidification Potential AP | 5.07 × 10−14 | 8.13 × 10−14 | 1.47 × 10−14 | 3.06 × 10−14 |
Eutrophication Potential EP | 1.23 × 10−14 | 2.05 × 10−14 | 3.56 × 10−15 | 1.14 × 10−14 |
Fresh Water A. Ecotoxicity Pot. FAETP inf | 3.53 × 10−15 | 6.92 × 10−15 | 6.06 × 10−15 | 5.6 × 10−14 |
Global Warming Pot. GWP 100 years | 1.31 × 10−13 | 1.96 × 10−13 | 7.2 × 10−14 | 7.14 × 10−14 |
Human Toxicity Potential HTP inf. | 3.38 × 10−14 | 5.52 × 10−14 | 2.14 × 10−14 | 1.8 × 10−14 |
Marine A. Ecotox. Pot. MAETP inf. | 6.41 × 10−13 | 1.52 × 10−12 | 3.15 × 10−13 | 1.74 × 10−13 |
Ozone Layer Depletion Pot. ODP | 2.04 × 10−19 | 2.72 × 10−19 | 3.66 × 10−22 | 1.73 × 10−18 |
Photochem. Ozone Creat. Pot. POCP | 7.27 × 10−14 | 1.06 × 10−13 | 3.25 × 10−14 | 3.91 × 10−14 |
Terrestric Ecotoxicity Pot. TETP inf. | 5.82 × 10−15 | 9.04 × 10−15 | 4.7 × 10−14 | 6.48 × 10−15 |
Total | 1.07 × 10−12 | 2.21 × 10−12 | 6.64 × 10−13 | 4.94 × 10−13 |
Environmental Impact Quantities (CML 2016) | Packaging 1 CB | Packaging 2 CBC | Packaging 3 PP | Packaging 4 RPLA |
---|---|---|---|---|
Abiotic Depletion ADP elements, ADPE | 3.91 × 10−16 | 3.86 × 10−14 | 4.06 × 10−16 | 6.03 × 10−16 |
Abiotic Depletion ADP fossils, ADPF | 1.12 × 10−13 | 1.71 × 10−13 | 1.50 × 10−13 | 8.61 × 10−14 |
Acidification Potential AP | 5.07 × 10−14 | 8.13 × 10−14 | 1.48 × 10−14 | 3.24 × 10−14 |
Eutrophication Potential EP | 9.70 × 10−15 | 1.69 × 10−14 | 2.99 × 10−15 | 7.45 × 10−15 |
Fresh Water A. Ecotoxicity Pot. FAETP inf | 3.45 × 10−15 | 6.80 × 10−15 | 5.98 × 10−15 | 5.57 × 10−14 |
Global Warming Pot. GWP 100 years | 9.82 × 10−14 | 1.50 × 10−13 | 1.13 × 10−13 | 9.02 × 10−14 |
Human Toxicity Potential HTP inf. | 3.36 × 10−14 | 5.49 × 10−14 | 2.14 × 10−14 | 1.85 × 10−14 |
Marine A. Ecotox. Pot. MAETP inf. | 6.25 × 10−13 | 1.50 × 10−12 | 3.07 × 10−13 | 1.67 × 10−13 |
Ozone Layer Depletion Pot. ODP | 2.04 × 10−19 | 2.72 × 10−19 | 3.68 × 10−22 | 1.73 × 10−18 |
Photochem. Ozone Creat. Pot. POCP | 5.09 × 10−14 | 7.52 × 10−14 | 3.24 × 10−14 | 2.90 × 10−14 |
Terrestric Ecotoxicity Pot. TETP inf. | 4.80 × 10−15 | 7.62 × 10−15 | 4.62 × 10−14 | 5.44 × 10−15 |
Total | 9.89 × 10−13 | 2.10 × 10−12 | 6.94 × 10−13 | 4.92 × 10−13 |
Carbon Footprint (CF) [kg CO2 Equation] | Packaging 1 CB | Packaging 2 CBC | Packaging 3 PP | Packaging 4 RPLA |
---|---|---|---|---|
Weight kg/piece | 0.02341 | 0.03236 | 0.01141 | 0.01837 |
Recycling | 136.0 | 246.0 | 109.6 | 48.00 |
Composting | 234.0 | 194.4 | 200.0 | 127.0 |
Landfilling | 180.4 | 257.0 | 171.2 | 53.60 |
Conventional incineration | 199.6 | 283.0 | 269.2 | 87.20 |
Quantity of packing tools per 1000 kg of blueberries (unit: 250 g) | 1000 |
EoL Scenario Ratios [%] | Baseline | Optimistic | Zero Waste |
---|---|---|---|
Functional unit | 1000 kg | ||
Recycling | 60 | 90 | 75 |
Composting | 0 | 0 | 0–10 |
Landfilling | 10 | 5 | 5 |
Conventional incineration | 30 | 5 | 20 |
Energy Resources [kg] | Whole Life Cycle | Production Stage | Use Stage | EoL Stage (Recycling) |
---|---|---|---|---|
CB 0.02341 kg/piece | 0.02404 | 0.02362 | 0.00038 | 0.00004 |
CBC 0.03236 kg/piece | 0.03692 | 0.03634 | 0.00053 | 0.00005 |
PP 0.01141 kg/piece | 0.01324 | 0.01296 | 0.00026 | 0.00002 |
RPLA 0.01837 kg/piece | 0.01152 | 0.00042 | 0.01107 | 0.00003 |
Abiotic Fossil Depletion [MJ] | Whole Life Cycle | Production Stage | Use Stage | EoL Stage (Recycling) |
---|---|---|---|---|
CB 0.02341 kg/piece | 0.47474 | 0.4570 | 0.0162 | 0.00154 |
CBC 0.03236 kg/piece | 0.74964 | 0.7250 | 0.0225 | 0.00214 |
PP 0.01141 kg/piece | 0.30154 | 0.2900 | 0.0108 | 0.00074 |
RPLA 0.01837 kg/piece | 0.39591 | 0.0177 | 0.3770 | 0.00121 |
Abiotic Fossil Depletion [%] | Production Stage |
---|---|
cardboard, CB | 10.2 |
cardboard with cellulose, CBC | 7.1 |
polypropylene, PP | 12.5 |
rice straw with PLA lid, RPLA | 34.2 |
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Mannheim, V.; Moor, U.; Laumets, L.; Szita, K.T. Evaluating the Energy Resources and Environmental Impacts for Blueberry Packaging Materials with a Focus on End-of-Life Scenarios. Energies 2025, 18, 3232. https://doi.org/10.3390/en18133232
Mannheim V, Moor U, Laumets L, Szita KT. Evaluating the Energy Resources and Environmental Impacts for Blueberry Packaging Materials with a Focus on End-of-Life Scenarios. Energies. 2025; 18(13):3232. https://doi.org/10.3390/en18133232
Chicago/Turabian StyleMannheim, Viktoria, Ulvi Moor, Liina Laumets, and Klára Tóthné Szita. 2025. "Evaluating the Energy Resources and Environmental Impacts for Blueberry Packaging Materials with a Focus on End-of-Life Scenarios" Energies 18, no. 13: 3232. https://doi.org/10.3390/en18133232
APA StyleMannheim, V., Moor, U., Laumets, L., & Szita, K. T. (2025). Evaluating the Energy Resources and Environmental Impacts for Blueberry Packaging Materials with a Focus on End-of-Life Scenarios. Energies, 18(13), 3232. https://doi.org/10.3390/en18133232