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Search Results (2,442)

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Keywords = catalytic activity enhancement

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15 pages, 1752 KiB  
Article
Acetate-Assisted Preparation of High-Cu-Content Cu-SSZ-13 with a Low Si/Al Ratio: Distinguishing Cu Species and Origins
by Dongxu Han, Ying Xin, Junxiu Jia, Jin Wang and Zhaoliang Zhang
Catalysts 2025, 15(8), 741; https://doi.org/10.3390/catal15080741 (registering DOI) - 4 Aug 2025
Abstract
The rational design of high-performance Cu-SSZ-13 catalysts with enhanced low-temperature activity represents a critical challenge for meeting stringent Euro VII emission standards in diesel aftertreatment systems. Elevating Cu loading can theoretically improve catalytic performance; however, one-time ion exchange using common CuSO4 solution [...] Read more.
The rational design of high-performance Cu-SSZ-13 catalysts with enhanced low-temperature activity represents a critical challenge for meeting stringent Euro VII emission standards in diesel aftertreatment systems. Elevating Cu loading can theoretically improve catalytic performance; however, one-time ion exchange using common CuSO4 solution makes it hard to accomplish high Cu-ion contents. Herein, we demonstrate that the conventional ion-exchange method, adopting Cu(CH3COO)2 as precursor in NH4-SSZ-13 zeolite with a low Si/Al ratio (≈6–7), can achieve higher Cu content while maintaining superior dispersion of active sites. Comprehensive characterizations reveal a dual incorporation mechanism: canonical Cu2+ ion exchange and unique adsorption of the [Cu(CH3COO)]+ complex. In the latter case, the surface-adsorbed [Cu(CH3COO)]+ ions form high-dispersion CuOx species, while the framework-confined ones convert to active Z[Cu2+(OH)]+ ions. The Cu(CH3COO)2-exchanged Cu-SSZ-13 catalyst exhibits superior low-temperature SCR activity and hydrothermal stability to its CuSO4-exchanged counterpart, making it particularly suitable for close-coupled SCR applications. Our findings provide fundamental insights into Cu speciation control in zeolites and present a scalable, industrially viable approach for manufacturing next-generation SCR catalysts capable of meeting future emission regulations. Full article
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20 pages, 10502 KiB  
Article
Strengthening Mechanism of Char in Thermal Reduction Process of Silicon Dioxide
by Xiuli Xu, Peng Yu, Jinxiao Dou and Jianglong Yu
Materials 2025, 18(15), 3651; https://doi.org/10.3390/ma18153651 (registering DOI) - 3 Aug 2025
Abstract
This study investigates the strengthening mechanisms of char in silicon dioxide thermal reduction through systematic high-temperature experiments using three char types (YQ1, CW1, HY1) characterized by X-ray diffraction, Raman spectroscopy, transmission electron microscopy, and scanning electron microscopy. HY1 char demonstrated superior reactivity due [...] Read more.
This study investigates the strengthening mechanisms of char in silicon dioxide thermal reduction through systematic high-temperature experiments using three char types (YQ1, CW1, HY1) characterized by X-ray diffraction, Raman spectroscopy, transmission electron microscopy, and scanning electron microscopy. HY1 char demonstrated superior reactivity due to its highly ordered microcrystalline structure, characterized by the largest aromatic cluster size (La) and lowest defect ratio (ID/IG = 0.37), which directly correlated with enhanced reaction completeness. The carbon–silicon reaction reactivity increased progressively with temperature, achieving optimal performance at 1550 °C. Addition of Fe and Fe2O3 significantly accelerated the reduction process, with Fe2O3 exhibiting superior catalytic performance by reducing activation energy and optimizing reaction kinetics. The ferrosilicon formation mechanism proceeds through a two-stage pathway: initial char-SiO2 reaction producing SiC and CO, followed by SiC–iron interaction generating FeSi, which catalytically promotes further reduction. These findings establish critical structure–performance relationships for char selection in industrial silicon production, where microcrystalline ordering emerges as the primary performance determinant. The identification of optimal temperature and additive conditions provides practical pathways to enhance energy efficiency and product quality in silicon metallurgy, enabling informed raw material selection and process optimization to reduce energy consumption and improve operational stability. Full article
(This article belongs to the Section Carbon Materials)
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24 pages, 8010 KiB  
Article
Mono-(Ni, Au) and Bimetallic (Ni-Au) Nanoparticles-Loaded ZnAlO Mixed Oxides as Sunlight-Driven Photocatalysts for Environmental Remediation
by Monica Pavel, Liubovi Cretu, Catalin Negrila, Daniela C. Culita, Anca Vasile, Razvan State, Ioan Balint and Florica Papa
Molecules 2025, 30(15), 3249; https://doi.org/10.3390/molecules30153249 - 2 Aug 2025
Viewed by 55
Abstract
A facile and versatile strategy to obtain NPs@ZnAlO nanocomposite materials, comprising controlled-size nanoparticles (NPs) within a ZnAlO matrix is reported. The mono-(Au, Ni) and bimetallic (Ni-Au) NPs serving as an active phase were prepared by the polyol-alkaline method, while the ZnAlO support was [...] Read more.
A facile and versatile strategy to obtain NPs@ZnAlO nanocomposite materials, comprising controlled-size nanoparticles (NPs) within a ZnAlO matrix is reported. The mono-(Au, Ni) and bimetallic (Ni-Au) NPs serving as an active phase were prepared by the polyol-alkaline method, while the ZnAlO support was obtained via the thermal decomposition of its corresponding layered double hydroxide (LDH) precursors. X-ray diffraction (XRD) patterns confirmed the successful fabrication of the nanocomposites, including the synthesis of the metallic NPs, the formation of LDH-like structure, and the subsequent transformation to ZnO phase upon LDH calcination. The obtained nanostructures confirmed the nanoplate-like morphology inherited from the original LDH precursors, which tended to aggregate after the addition of gold NPs. According to the UV-Vis spectroscopy, loading NPs onto the ZnAlO support enhanced the light absorption and reduced the band gap energy. ATR-DRIFT spectroscopy, H2-TPR measurements, and XPS analysis provided information about the functional groups, surface composition, and reducibility of the materials. The catalytic performance of the developed nanostructures was evaluated by the photodegradation of bisphenol A (BPA), under simulated solar irradiation. The conversion of BPA over the bimetallic Ni-Au@ZnAlO reached up to 95% after 180 min of irradiation, exceeding the monometallic Ni@ZnAlO and Au@ZnAlO catalysts. Its enhanced activity was correlated with good dispersion of the bimetals, narrower band gap, and efficient charge carrier separation of the photo-induced e/h+ pairs. Full article
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33 pages, 6351 KiB  
Review
Recent Development on the Synthesis Strategies and Mechanisms of Co3O4-Based Electrocatalysts for Oxygen Evolution Reaction: A Review
by Liangjuan Gao, Yifan Jia and Hongxing Jia
Molecules 2025, 30(15), 3238; https://doi.org/10.3390/molecules30153238 - 1 Aug 2025
Viewed by 72
Abstract
The usage of fossil fuels has resulted in increasingly severe environmental problems, such as climate change, air pollution, water pollution, etc. Hydrogen energy is considered one of the most promising clean energies to replace fossil fuels due to its pollution-free and high-heat properties. [...] Read more.
The usage of fossil fuels has resulted in increasingly severe environmental problems, such as climate change, air pollution, water pollution, etc. Hydrogen energy is considered one of the most promising clean energies to replace fossil fuels due to its pollution-free and high-heat properties. However, the oxygen evolution reaction (OER) remains a critical challenge due to its high overpotential and slow kinetics during water electrolysis for hydrogen production. Electrocatalysts play an important role in lowering the overpotential of OER and promoting the kinetics. Co3O4-based electrocatalysts have emerged as promising candidates for the oxygen evolution reaction (OER) due to their favorable catalytic activity and good compatibility compared with precious metal-based electrocatalysts. This review presents a summary of the recent developments in the synthesis strategies and mechanisms of Co3O4-based electrocatalysts for the OER. Various synthesis strategies have been explored to control the size, morphology, and composition of Co3O4 nanoparticles. These strategies enable the fabrication of well-defined nanostructures with enhanced catalytic performance. Additionally, the mechanisms of OER catalysis on Co3O4-based electrocatalysts have been elucidated. Coordinatively unsaturated sites, synergistic effects with other elements, surface restructuring, and pH dependency have been identified as crucial factors influencing the catalytic activity. The understanding of these mechanisms provides insights into the design and optimization of Co3O4-based electrocatalysts for efficient OER applications. The recent advancements discussed in this review offer valuable perspectives for researchers working on the development of electrocatalysts for the OER, with the goal of achieving sustainable and efficient energy conversion and storage systems. Full article
(This article belongs to the Special Issue Emerging Multifunctional Materials for Next-Generation Energy Systems)
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26 pages, 5007 KiB  
Article
Copper-Enhanced NiMo/TiO2 Catalysts for Bifunctional Green Hydrogen Production and Pharmaceutical Pollutant Removal
by Nicolás Alejandro Sacco, Fernanda Albana Marchesini, Ilaria Gamba and Gonzalo García
Catalysts 2025, 15(8), 737; https://doi.org/10.3390/catal15080737 (registering DOI) - 1 Aug 2025
Viewed by 131
Abstract
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at [...] Read more.
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at 400 °C and 900 °C to investigate structural transformations and catalytic performance. Comprehensive characterization (XRD, BET, SEM, XPS) revealed phase transitions, enhanced crystallinity, and redistribution of redox states upon Cu incorporation, particularly the formation of NiTiO3 and an increase in oxygen vacancies. Crystallite sizes for anatase, rutile, and brookite ranged from 21 to 47 nm at NiMoCu400, while NiMoCu900 exhibited only the rutile phase with 55 nm crystallites. BET analysis showed a surface area of 44.4 m2·g−1 for NiMoCu400, and electrochemical measurements confirmed its higher electrochemically active surface area (ECSA, 2.4 cm2), indicating enhanced surface accessibility. In contrast, NiMoCu900 exhibited a much lower BET surface area (1.4 m2·g−1) and ECSA (1.4 cm2), consistent with its inferior photoelectrocatalytic performance. Compared to previously reported binary NiMo/TiO2 systems, the ternary NiMoCu/TiO2 catalysts demonstrated significantly improved hydrogen production activity and more efficient photoelectrochemical degradation of paracetamol. Specifically, NiMoCu400 showed an anodic peak current of 0.24 mA·cm−2 for paracetamol oxidation, representing a 60% increase over NiMo400 and a cathodic current of −0.46 mA·cm−2 at −0.1 V vs. RHE under illumination, nearly six times higher than the undoped counterpart (–0.08 mA·cm−2). Mott–Schottky analysis further revealed that NiMoCu400 retained n-type behavior, while NiMoCu900 exhibited an unusual inversion to p-type, likely due to Cu migration and rutile-phase-induced realignment of donor states. Despite its higher photosensitivity, NiMoCu900 showed negligible photocurrent, confirming that structural preservation and surface redox activity are critical for photoelectrochemical performance. This work provides mechanistic insight into Cu-mediated photoelectrocatalysis and identifies NiMoCu/TiO2 as a promising bifunctional platform for integrated solar-driven water treatment and sustainable hydrogen production. Full article
(This article belongs to the Section Electrocatalysis)
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13 pages, 1717 KiB  
Article
High-Performance Hydrogen Gas Sensor Based on Pd-Doped MoS2/Si Heterojunction
by Enyu Ma, Zihao Xu, Ankai Sun, Shuo Yang and Jianyu Jiang
Sensors 2025, 25(15), 4753; https://doi.org/10.3390/s25154753 (registering DOI) - 1 Aug 2025
Viewed by 164
Abstract
High-performance hydrogen gas sensors have gained considerable interest for their crucial function in reducing H2 explosion risk. Although MoS2 has good potential for chemical sensing, its application in hydrogen detection at room temperature is limited by slow response and incomplete recovery. [...] Read more.
High-performance hydrogen gas sensors have gained considerable interest for their crucial function in reducing H2 explosion risk. Although MoS2 has good potential for chemical sensing, its application in hydrogen detection at room temperature is limited by slow response and incomplete recovery. In this work, Pd-doped MoS2 thin films are deposited on a Si substrate, forming Pd-doped MoS2/Si heterojunctions via magnetron co-sputtering. The incorporation of Pd nanoparticles significantly enhances the catalytic activity for hydrogen adsorption and facilitates more efficient electron transfer. Owing to its distinct structural characteristics and sharp interface properties, the fabricated Pd-doped MoS2/Si heterojunction device exhibits excellent H2 sensing performance under room temperature conditions. The gas sensor device achieves an impressive sensing response of ~6.4 × 103% under 10,000 ppm H2 concentration, representing a 110% improvement compared to pristine MoS2. Furthermore, the fabricated heterojunction device demonstrates rapid response and recovery times (24.6/12.2 s), excellent repeatability, strong humidity resistance, and a ppb-level detection limit. These results demonstrate the promising application prospects of Pd-doped MoS2/Si heterojunctions in the development of advanced gas sensing devices. Full article
(This article belongs to the Special Issue 2D Materials for Advanced Sensing Technology)
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14 pages, 4979 KiB  
Article
Oxygen Vacancy-Engineered Ni:Co3O4/Attapulgite Photothermal Catalyst from Recycled Spent Lithium-Ion Batteries for Efficient CO2 Reduction
by Jian Shi, Yao Xiao, Menghan Yu and Xiazhang Li
Catalysts 2025, 15(8), 732; https://doi.org/10.3390/catal15080732 (registering DOI) - 1 Aug 2025
Viewed by 180
Abstract
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase [...] Read more.
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase in demand for lithium-ion batteries (LIBs), which are now approaching an end-of-life peak. Efficient recycling of valuable metals from spent LIBs represents a critical challenge. This study employs conventional hydrometallurgical processing to recover valuable metals from spent LIBs. Subsequently, Ni-doped Co3O4 (Ni:Co3O4) supported on the natural mineral attapulgite (ATP) was synthesized via a sol–gel method. The incorporation of a small amount of Ni into the Co3O4 lattice generates oxygen vacancies, inducing a localized surface plasmon resonance (LSPR) effect, which significantly enhances charge carrier transport and separation efficiency. During the photocatalytic reduction of CO2, the primary product CO generated by the Ni:Co3O4/ATP composite achieved a high production rate of 30.1 μmol·g−1·h−1. Furthermore, the composite maintains robust catalytic activity even after five consecutive reaction cycles. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Air Pollution Control)
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21 pages, 2332 KiB  
Article
Evaluation of Spent Catalyst from Fluid Catalytic Cracking in Fly Ash and Blast Furnace Slag Based Alkali Activated Materials
by Yolanda Luna-Galiano, Domigo Cabrera-Gallardo, Mónica Rodríguez-Galán, Rui M. Novais, João A. Labrincha and Carlos Leiva Fernández
Recycling 2025, 10(4), 149; https://doi.org/10.3390/recycling10040149 - 1 Aug 2025
Viewed by 163
Abstract
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a [...] Read more.
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a AAM matrix offers several advantages: valorization of the material, reducing its disposal in landfills and the landfill cost, and minimizing the environmental impact. Mineralogical, physical and mechanical characterization were carried out. The durability of the specimens was studied by performing acid attack and thermal stability tests. Mass variation, compressive strength and porosity parameters were determined to assess the durability. BFS- and FA-based AAMs have a different chemical composition, which contribute to variations in microstructure and physical and mechanical properties. Acid neutralization capacity was also determined to analyse the acid attack results. Porosity, including the pore size distribution, and the acid neutralization capacity are crucial in explaining the resistance of the AAMs to sulfuric acid attack and thermal degradation. Herein, a novel route was explored, the use of SCFCC to enhance the durability of AAMs under harsh operating conditions since results show that the compositions containing SCFCC showed lower strength decay due to the lower macroporosity proportions in these compositions. Full article
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14 pages, 4194 KiB  
Article
Crystal Structure of Anthranilate Phosphoribosyltransferase from Methanocaldococcus jannaschii
by Jung-Min Choi
Crystals 2025, 15(8), 702; https://doi.org/10.3390/cryst15080702 (registering DOI) - 31 Jul 2025
Viewed by 132
Abstract
Tryptophan is synthesized in microorganisms via a five-step enzymatic pathway originating from chorismate, which is a product of the shikimate pathway. As a biosynthetic precursor to a wide range of high-value compounds such as indole-3-acetic acid, indigo, indirubin, and violacein, this pathway has [...] Read more.
Tryptophan is synthesized in microorganisms via a five-step enzymatic pathway originating from chorismate, which is a product of the shikimate pathway. As a biosynthetic precursor to a wide range of high-value compounds such as indole-3-acetic acid, indigo, indirubin, and violacein, this pathway has been a central target for metabolic engineering to enhance microbial production. Anthranilate phosphoribosyltransferase (AnPRT) catalyzes the second step of the pathway by transferring a phosphoribosyl group from PRPP to anthranilate, forming phosphoribosyl anthranilate (PRA). AnPRT, the sole member of class IV phosphoribosyltransferases, adopts a unique fold and functions as a homodimer. While the structural basis of AnPRT activity has been elucidated in several organisms, thermostable variants remain underexplored despite their relevance for high-temperature bioprocessing. In this study, the crystal structure of AnPRT from the thermophilic archaeon Methanocaldococcus jannaschii (MjAnPRT) was determined at a 2.16 Å resolution. The enzyme exhibits a conserved dimeric architecture and key catalytic motifs. Comparative structural analysis with mesophilic and hyper thermophilic homologs revealed that MjAnPRT possesses enhanced local stability in catalytically important regions and strengthened inter-subunit interactions. These features likely contribute to its thermostability and provide a valuable framework for the rational design of robust AnPRTs for industrial and synthetic biology applications. Full article
(This article belongs to the Special Issue Crystallography of Enzymes)
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16 pages, 3038 KiB  
Article
The Interaction Mechanism Between Modified Selective Catalytic Reduction Catalysts and Volatile Organic Compounds in Flue Gas: A Density Functional Theory Study
by Ke Zhuang, Hanwen Wang, Zhenglong Wu, Yao Dong, Yun Xu, Chunlei Zhang, Xinyue Zhou, Yangwen Wu and Bing Zhang
Catalysts 2025, 15(8), 728; https://doi.org/10.3390/catal15080728 (registering DOI) - 31 Jul 2025
Viewed by 169
Abstract
The overall efficiency of combining denitrification and volatile organic compound (VOC) removal through selective catalytic reduction (SCR) technology is currently mainly limited by the VOC removal aspect. However, existing studies have not studied the microscopic mechanism of the interaction between VOCs and catalysts, [...] Read more.
The overall efficiency of combining denitrification and volatile organic compound (VOC) removal through selective catalytic reduction (SCR) technology is currently mainly limited by the VOC removal aspect. However, existing studies have not studied the microscopic mechanism of the interaction between VOCs and catalysts, failing to provide a theoretical basis for catalysts. Therefore, this work explored the interaction mechanisms between SCR catalysts doped with different additives and typical VOCs (acetone and toluene) in flue gas based on density functional theory (DFT) calculations. The results showed that the VNi-TiO2 surface exhibited a high adsorption energy of −0.80 eV for acetone and a high adsorption energy of −1.02 eV for toluene on the VMn-TiO2 surface. Electronic structure analysis revealed the VMn-TiO2 and VNi-TiO2 surfaces exhibited more intense orbital hybridization with acetone and toluene, promoting charge transfer between the two and resulting in stronger interactions. The analysis of temperature on adsorption free energy showed that VMn-TiO2 and VNi-TiO2 still maintained high activity at high temperatures. This work contributes to clarifying the interaction mechanism between SCR and VOCs and enhancing the VOC removal efficiency. Full article
(This article belongs to the Section Computational Catalysis)
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19 pages, 6083 KiB  
Article
Microwave-Assisted Biodiesel Production Using Activated Oat Hull-Derived Biochar as Catalyst
by Jaime Ñanculeo, Benjamín Nahuelcura, Mara Cea, Norberto Abreu, Karla Garrido-Miranda, Sebastián Meier, Juan Miguel Romero-García and María Eugenia González
Catalysts 2025, 15(8), 729; https://doi.org/10.3390/catal15080729 (registering DOI) - 31 Jul 2025
Viewed by 169
Abstract
This study investigated the effect of KOH activation on biochar, with a focus on how porosity and potassium content influence microwave-assisted catalytic biodiesel production, using experimental design approaches. Activated biochar was synthesized from oat hull waste through KOH activation, followed by pyrolysis under [...] Read more.
This study investigated the effect of KOH activation on biochar, with a focus on how porosity and potassium content influence microwave-assisted catalytic biodiesel production, using experimental design approaches. Activated biochar was synthesized from oat hull waste through KOH activation, followed by pyrolysis under controlled conditions. The biochar was characterized through chemical, morphological, and physical analyses, and its catalytic performance in converting used waste cooking oil (WCO) into biodiesel was evaluated using methanol as the acyl acceptor and microwave irradiation to optimize the reaction via experimental design. Results revealed that increasing the KOH/biomass ratio significantly enhanced the specific surface area (SSA) of the catalyst, achieving a maximum SSA of 637.28 m2/g under optimal pyrolysis conditions: 600 °C for 3 h with a KOH/biomass ratio of 2. A maximum fatty acid methyl ester (FAME) yield of 100% was achieved within 1 min of microwave-assisted reaction using an optimized catalyst dosage of 2.5%, a WCO/MeOH molar ratio of 1/12, and a reaction temperature of 150 °C, with the catalyst being successfully recycled across three cycles. An economic and energy evaluation estimated a catalyst production cost of USD 176.97/kg and a biodiesel production cost of USD 8.9/kg of FAMEs. This research provides a straightforward and cost-effective approach for biofuel production. Full article
(This article belongs to the Special Issue Biochar Development in Catalytic Applications)
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23 pages, 1944 KiB  
Article
From Waste to Biocatalyst: Cocoa Bean Shells as Immobilization Support and Substrate Source in Lipase-Catalyzed Hydrolysis
by Luciana Lordelo Nascimento, Bruna Louise de Moura Pita, César de Almeida Rodrigues, Paulo Natan Alves dos Santos, Yslaine Andrade de Almeida, Larissa da Silveira Ferreira, Maira Lima de Oliveira, Lorena Santos de Almeida, Cleide Maria Faria Soares, Fabio de Souza Dias and Alini Tinoco Fricks
Molecules 2025, 30(15), 3207; https://doi.org/10.3390/molecules30153207 - 30 Jul 2025
Viewed by 153
Abstract
: This study reports the development of a sustainable biocatalyst system for free fatty acid (FFA) production from cocoa bean shell (CBS) oil using Burkholderia cepacia lipase (BCL). CBS was explored as both a support material and a reaction substrate. Six immobilized systems [...] Read more.
: This study reports the development of a sustainable biocatalyst system for free fatty acid (FFA) production from cocoa bean shell (CBS) oil using Burkholderia cepacia lipase (BCL). CBS was explored as both a support material and a reaction substrate. Six immobilized systems were prepared using organic (CBS), inorganic (silica), and hybrid (CBS–silica) supports via physical adsorption or covalent binding. Among them, the covalently immobilized enzyme on CBS (ORG-CB) showed the most balanced performance, achieving a catalytic efficiency (Ke) of 0.063 mM−1·min−1 (18.6% of the free enzyme), broad pH–temperature tolerance, and over 50% activity retention after eight reuse cycles. Thermodynamic analysis confirmed enhanced thermal resistance for ORG-CB (Ed = 32.3 kJ mol−1; ΔH‡ = 29.7 kJ mol−1), while kinetic evaluation revealed that its thermal deactivation occurred faster than for the free enzyme under prolonged heating. In application trials, ORG-CB reached 60.1% FFA conversion from CBS oil, outperforming the free enzyme (49.9%). These findings validate CBS as a dual-function material for enzyme immobilization and valorization of agro-industrial waste. The results also reinforce the impact of immobilization chemistry and support composition on the operational and thermal performance of biocatalysts, contributing to the advancement of green chemistry strategies in enzyme-based processing. Full article
(This article belongs to the Special Issue Biotechnology and Biomass Valorization)
23 pages, 9108 KiB  
Article
COx-Free Hydrogen Production via CH4 Decomposition on Alkali-Incorporated (Mg, La, Ca, Li) Ni-Al Catalysts
by Morgana Rosset, Yan Resing Dias, Liliana Amaral Féris and Oscar William Perez-Lopez
Nanoenergy Adv. 2025, 5(3), 10; https://doi.org/10.3390/nanoenergyadv5030010 - 30 Jul 2025
Viewed by 160
Abstract
The catalytic decomposition of CH4 is a promising method for producing high-purity COx-free hydrogen. A Ni-Al-LDH catalyst synthesized via coprecipitation was modified with alkali metals (Mg, La, Ca, or Li) through reconstruction to enhance catalytic activity and resistance to deactivation [...] Read more.
The catalytic decomposition of CH4 is a promising method for producing high-purity COx-free hydrogen. A Ni-Al-LDH catalyst synthesized via coprecipitation was modified with alkali metals (Mg, La, Ca, or Li) through reconstruction to enhance catalytic activity and resistance to deactivation during catalytic methane decomposition (CMD). The catalysts were evaluated by two activation methods: H2 reduction and direct heating with CH4. The MgNA-R catalyst achieved the highest CH4 conversion (65%) at 600 °C when reduced with H2, attributed to a stronger Ni-Al interaction. Under CH4 activation, LaNA-C achieved a 55% conversion at the same temperature, associated with a smaller crystallite size and higher reducibility due to La incorporation. Although all catalysts deactivated due to carbon deposition and/or sintering, LaNA-C was the only sample that could resist deactivation for a longer period, as La appears to have a protective effect on the active phase. Post-reaction characterizations revealed the formation of graphitic and filamentous carbon. Raman spectroscopy exhibited a higher degree of graphitization and structural order in LaNA-C, whereas SEM showed a more uniform distribution of carbon filaments. TEM confirmed the presence of multi-walled carbon nanotubes with encapsulated Ni particles in La-promoted samples. These results demonstrate that La addition improves the catalytic performance under CH4 activation and carbon structure. This finding offers a practical advantage for CMD processes, as it reduces or eliminates the need to use hydrogen during catalyst activation. Full article
(This article belongs to the Special Issue Novel Energy Materials)
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17 pages, 4077 KiB  
Article
The Impact of Sm Promoter on the Catalytic Performance of Ni/Al2O3-SiO2 in Methane Partial Oxidation for Enhanced H2 Production
by Salwa B. Alreshaidan, Rasha S. A. Alanazi, Omalsad H. Odhah, Ahmed A. Ibrahim, Fekri Abdulraqeb Ahmed Ali, Naif Alarifi, Khaled M. Banabdwin, Sivalingam Ramesh and Ahmed S. Al-Fatesh
Catalysts 2025, 15(8), 721; https://doi.org/10.3390/catal15080721 (registering DOI) - 29 Jul 2025
Viewed by 300
Abstract
This study investigates the effects of samarium (Sm) promotion on the catalytic activity of 5 weight percent Ni catalysts for partial oxidation of methane (POM)-based hydrogen production supported on a Si-Al mixed oxide (10SiO2+90Al2O3) system. Several 5% [...] Read more.
This study investigates the effects of samarium (Sm) promotion on the catalytic activity of 5 weight percent Ni catalysts for partial oxidation of methane (POM)-based hydrogen production supported on a Si-Al mixed oxide (10SiO2+90Al2O3) system. Several 5% Ni-based catalysts supported on silica–alumina was used to test the POM at 600 °C. Sm additions ranged from 0 to 2 wt.%. Impregnation was used to create these catalysts, which were then calcined at 500 °C and examined using BET, H2-TPR, XRD, FTIR, TEM, Raman spectroscopy, and TGA methods. Methane conversion (57.85%) and hydrogen yield (56.89%) were greatly increased with an ideal Sm loading of 1 wt.%, indicating increased catalytic activity and stability. According to catalytic tests, 1 wt.% Sm produced high CH4 conversion and H2 production, as well as enhanced stability and resistance to carbon deposition. Nitrogen physisorption demonstrated a progressive decrease in pore volume and surface area with the addition of Sm, while maintaining mesoporosity. At moderate Sm loadings, H2-TPR and XRD analyses showed changes in crystallinity and increased NiO reducibility. Sm incorporation into the support and its impact on the ordering of carbon species were indicated by FTIR and Raman spectra. The optimal conditions to maximize H2 yield were successfully identified through optimization of the best catalyst, and there was good agreement between the theoretical predictions (87.563%) and actual results (88.39%). This displays how successfully the optimization approach achieves the intended outcome. Overall, this study demonstrates that the performance and durability of Ni-based catalysts for generating syngas through POM are greatly enhanced by the addition of a moderate amount of Sm, particularly 1 wt.%. Full article
(This article belongs to the Section Industrial Catalysis)
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17 pages, 1308 KiB  
Article
Dual-Functional AgNPs/Magnetic Coal Fly Ash Composite for Wastewater Disinfection and Azo Dye Removal
by Lei Gong, Jiaxin Li, Rui Jin, Menghao Li, Jiajie Peng and Jie Zhu
Molecules 2025, 30(15), 3155; https://doi.org/10.3390/molecules30153155 - 28 Jul 2025
Viewed by 248
Abstract
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering [...] Read more.
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering route, utilizing sodium citrate as both a reducing and stabilizing agent. The AgNPs/MCFA composite was systematically characterized through multiple analytical techniques, including Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and vibrating sample magnetometry (VSM). The results confirmed the uniform dispersion of AgNPs (average size: 13.97 nm) on the MCFA matrix, where the formation of chemical bonds (Ag-O-Si) contributed to the enhanced stability of the material. Under optimized conditions (0.5 g·L−1 AgNO3, 250 °C sintering temperature, and 2 h sintering time), AgNPs/MCFA exhibited an exceptional catalytic performance, achieving 99.89% MO degradation within 15 min (pseudo-first-order rate constant ka = 0.3133 min−1) in the presence of NaBH4. The composite also demonstrated potent antibacterial efficacy against Escherichia coli (MIC = 0.5 mg·mL−1) and Staphylococcus aureus (MIC = 2 mg·mL−1), attributed to membrane disruption, intracellular content leakage, and reactive oxygen species generation. Remarkably, AgNPs/MCFA retained >90% catalytic and antibacterial efficiency after five reuse cycles, enabled by its magnetic recoverability. By repurposing industrial waste (coal fly ash) as a low-cost carrier, this work provides a sustainable strategy to mitigate nanoparticle aggregation and environmental risks while enhancing multifunctional performance in water remediation. Full article
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