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Search Results (436)

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Keywords = cable insulation

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27 pages, 4681 KiB  
Article
Gecko-Inspired Robots for Underground Cable Inspection: Improved YOLOv8 for Automated Defect Detection
by Dehai Guan and Barmak Honarvar Shakibaei Asli
Electronics 2025, 14(15), 3142; https://doi.org/10.3390/electronics14153142 - 6 Aug 2025
Abstract
To enable intelligent inspection of underground cable systems, this study presents a gecko-inspired quadruped robot that integrates multi-degree-of-freedom motion with a deep learning-based visual detection system. Inspired by the gecko’s flexible spine and leg structure, the robot exhibits strong adaptability to confined and [...] Read more.
To enable intelligent inspection of underground cable systems, this study presents a gecko-inspired quadruped robot that integrates multi-degree-of-freedom motion with a deep learning-based visual detection system. Inspired by the gecko’s flexible spine and leg structure, the robot exhibits strong adaptability to confined and uneven tunnel environments. The motion system is modeled using the standard Denavit–Hartenberg (D–H) method, with both forward and inverse kinematics derived analytically. A zero-impact foot trajectory is employed to achieve stable gait planning. For defect detection, the robot incorporates a binocular vision module and an enhanced YOLOv8 framework. The key improvements include a lightweight feature fusion structure (SlimNeck), a multidimensional coordinate attention (MCA) mechanism, and a refined MPDIoU loss function, which collectively improve the detection accuracy of subtle defects such as insulation aging, micro-cracks, and surface contamination. A variety of data augmentation techniques—such as brightness adjustment, Gaussian noise, and occlusion simulation—are applied to enhance robustness under complex lighting and environmental conditions. The experimental results validate the effectiveness of the proposed system in both kinematic control and vision-based defect recognition. This work demonstrates the potential of integrating bio-inspired mechanical design with intelligent visual perception to support practical, efficient cable inspection in confined underground environments. Full article
(This article belongs to the Special Issue Robotics: From Technologies to Applications)
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18 pages, 7499 KiB  
Article
Transformer Winding Fault Locating Using Frequency Domain Reflectometry (FDR) Technology
by Hao Yun, Yizhou Zhang, Yufei Sun, Liang Wang, Lulin Xu, Daning Zhang and Jialu Cheng
Electronics 2025, 14(15), 3117; https://doi.org/10.3390/electronics14153117 - 5 Aug 2025
Abstract
Detecting power transformer winding degradations at an early stage is very important for the safe operation of nuclear power plants. Most transformer failures are caused by insulation breakdown; the winding turn-to-turn short circuit fault is frequently encountered. Experience has shown that routine testing [...] Read more.
Detecting power transformer winding degradations at an early stage is very important for the safe operation of nuclear power plants. Most transformer failures are caused by insulation breakdown; the winding turn-to-turn short circuit fault is frequently encountered. Experience has shown that routine testing techniques, e.g., winding resistance, leakage inductance, and sweep frequency response analysis (SFRA), are not sensitive enough to identify minor turn-to-turn short defects. The SFRA technique is effective only if the fault is in such a condition that the flux distribution in the core is prominently distorted. This paper proposes the frequency domain reflectometry (FDR) technique for detecting and locating transformer winding defects. FDR measures the wave impedance and its change along the measured windings. The wire over a plane model is selected as the transmission line model for the transformer winding. The effectiveness is verified through lab experiments on a twist pair cable simulating the transformer winding and field testing on a real transformer. The FDR technique successfully identified and located the turn-to-turn short fault that was not detected by other testing techniques. Using FDR as a complementary tool for winding condition assessment will be beneficial. Full article
(This article belongs to the Section Power Electronics)
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26 pages, 5031 KiB  
Article
Insulation Condition Assessment of High-Voltage Single-Core Cables Via Zero-Crossing Frequency Analysis of Impedance Phase Angle
by Fang Wang, Zeyang Tang, Zaixin Song, Enci Zhou, Mingzhen Li and Xinsong Zhang
Energies 2025, 18(15), 3985; https://doi.org/10.3390/en18153985 - 25 Jul 2025
Viewed by 176
Abstract
To address the limitations of low detection efficiency and poor spatial resolution of traditional cable insulation diagnosis methods, a novel cable insulation diagnosis method based on impedance spectroscopy has been proposed. An impedance spectroscopy analysis model of the frequency response of high-voltage single-core [...] Read more.
To address the limitations of low detection efficiency and poor spatial resolution of traditional cable insulation diagnosis methods, a novel cable insulation diagnosis method based on impedance spectroscopy has been proposed. An impedance spectroscopy analysis model of the frequency response of high-voltage single-core cables under different aging conditions has been established. The initial classification of insulation condition is achieved based on the impedance phase deviation between the test cable and the reference cable. Under localized aging conditions, the impedance phase spectroscopy is more than twice as sensitive to dielectric changes as the amplitude spectroscopy. Leveraging this advantage, a multi-parameter diagnostic framework is developed that integrates key spectral features such as the first phase angle zero-crossing frequency, initial phase, and resonance peak amplitude. The proposed method enables quantitative estimation of aging severity, spatial extent, and location. This technique offers a non-invasive, high-resolution solution for advanced cable health diagnostics and provides a foundation for practical deployment of power system asset management. Full article
(This article belongs to the Section F: Electrical Engineering)
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18 pages, 1587 KiB  
Article
Management of Mobile Resonant Electrical Systems for High-Voltage Generation in Non-Destructive Diagnostics of Power Equipment Insulation
by Anatolii Shcherba, Dmytro Vinnychenko, Nataliia Suprunovska, Sergy Roziskulov, Artur Dyczko and Roman Dychkovskyi
Electronics 2025, 14(15), 2923; https://doi.org/10.3390/electronics14152923 - 22 Jul 2025
Viewed by 250
Abstract
This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality [...] Read more.
This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality (Q) factor and operating at high frequencies, typically in the range of 40–50 kHz or higher. Practical implementations of the LC circuit with Q-factors exceeding 200 have been achieved using advanced materials and configurations. Specifically, ceramic capacitors with a capacitance of approximately 3.5 nF and Q-factors over 1000, in conjunction with custom-made coils possessing Q-factors above 280, have been employed. These coils are constructed using multi-core, insulated, and twisted copper wires of the Litzendraht type to minimize losses at high frequencies. Voltage amplification within the system is effectively controlled by adjusting the current frequency, thereby maximizing voltage across the load without increasing the system’s size or complexity. This frequency-tuning mechanism enables significant reductions in the weight and dimensional characteristics of the electrical system, facilitating the development of compact, mobile installations. These systems are particularly suitable for on-site testing and diagnostics of high-voltage insulation in power cables, large rotating machines such as turbogenerators, and other critical infrastructure components. Beyond insulation diagnostics, the proposed system architecture offers potential for broader applications, including the charging of capacitive energy storage units used in high-voltage pulse systems. Such applications extend to the synthesis of micro- and nanopowders with tailored properties and the electrohydropulse processing of materials and fluids. Overall, this research demonstrates a versatile, efficient, and portable solution for advanced electrical diagnostics and energy applications in the high-voltage domain. Full article
(This article belongs to the Special Issue Energy Harvesting and Energy Storage Systems, 3rd Edition)
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13 pages, 2975 KiB  
Article
Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
by Seung-Won Lee, Ik-Su Kwon, Byung-Bae Park, Sung-ho Yoon, Dong-Eun Kim, Jin-Seok Lim and Hae-Jong Kim
Appl. Sci. 2025, 15(14), 8106; https://doi.org/10.3390/app15148106 - 21 Jul 2025
Viewed by 259
Abstract
The growing demand for direct current transmission emphasizes the need for advanced insulation suitable for high-capacity, long-distance applications. Thermoplastics, especially polypropylene, offer several advantages over conventional materials like XLPE (cross-linked polyethylene) and EPR (ethylene propylene rubber), including higher thermal stability, recyclability, and reduced [...] Read more.
The growing demand for direct current transmission emphasizes the need for advanced insulation suitable for high-capacity, long-distance applications. Thermoplastics, especially polypropylene, offer several advantages over conventional materials like XLPE (cross-linked polyethylene) and EPR (ethylene propylene rubber), including higher thermal stability, recyclability, and reduced space charge accumulation. However, due to the inherent rigidity and limited flexibility of PP, its mechanical aging becomes a critical factor in assessing its long-term reliability as a cable insulation. In this study, mechanical aging characteristics, specifically declines in tensile strength and elongation, were selected as key indicators of insulation aging. Accelerated aging tests were conducted at 90 °C, 110 °C, and 130 °C for up to 5000 h. The experimental data were fitted to exponential models to derive aging coefficients, which formed the basis for the proposed aging model and the ACI (aging condition index). The ACI enables quantitative assessment of the current insulation condition and estimation of the remaining lifetime until a predefined threshold (e.g., ACI = 0.5) is reached. These findings contribute to the development of condition-based maintenance strategies and long-term asset management for power cables, offering practical insights for improving the reliability of future power grid systems. Full article
(This article belongs to the Special Issue Insulation Monitoring and Diagnosis of Electrical Equipment)
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26 pages, 4992 KiB  
Article
Composites from Recycled HDPE and ZnO Nanopowder with Improved Insulation and Weathering Features for Cable Jacketing Applications
by Alina Ruxandra Caramitu, Magdalena Valentina Lungu, Romeo Cristian Ciobanu, Ioana Ion, Eduard Marius Lungulescu, Gabriela Beatrice Sbarcea, Virgil Emanuel Marinescu, Sebastian Aradoaei, Mihaela Aradoaei and Raducu Machidon
Polymers 2025, 17(14), 1987; https://doi.org/10.3390/polym17141987 - 20 Jul 2025
Viewed by 393
Abstract
In this study, polymer matrix composites based on high-density polyethylene (HDPE) and recycled HDPE (HDPEr) were reinforced with zinc oxide nanoparticles (ZnO NPs). Four formulations (M1-M4) with HDPE/HDPEr/ZnO NP mass ratios of 50/50/0, 48/47/5, 45/45/10, and 43/42/15 were produced via melt injection molding. [...] Read more.
In this study, polymer matrix composites based on high-density polyethylene (HDPE) and recycled HDPE (HDPEr) were reinforced with zinc oxide nanoparticles (ZnO NPs). Four formulations (M1-M4) with HDPE/HDPEr/ZnO NP mass ratios of 50/50/0, 48/47/5, 45/45/10, and 43/42/15 were produced via melt injection molding. Disc-shaped samples (Ø30 ± 0.1 mm × 2 ± 0.1 mm) were evaluated in unaged and aged states (840 h at 100% humidity and 100 °C) using scanning electron microscopy, X-ray diffraction, ultraviolet–visible and Fourier-transform infrared spectroscopy, water absorption, thermal resistance, and mechanical and dielectric testing. Among all composites, M2 showed the best performance, with the highest aging resistance (estimated lifetime of 3891 h in humidity and 2361 h in heat). It also exhibited superior mechanical properties, with the highest indentation hardness, Vickers hardness, and elastic modulus before (0.042 GPa, 3.846 HV, and 0.732 GPa) and after aging under humidity (0.042 GPa, 3.932 HV, 0.706 GPa) and elevated temperature (0.085 GPa, 7.818 HV, 1.871 GPa). Although ZnO NPs slightly reduced electrical resistivity, M2 showed the most stable dielectric properties. In its unaged state, M2 had 22%, 30%, and 3% lower surface resistivity, volume resistivity, and dielectric strength, respectively, than M1 polymer. M2 was identified as the optimal formulation, combining mechanical strength, dielectric stability, and resistance to moisture and heat. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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26 pages, 8299 KiB  
Article
Experimental and Numerical Study on the Temperature Rise Characteristics of Multi-Layer Winding Non-Metallic Armored Optoelectronic Cable
by Shanying Lin, Xihong Kuang, Yujie Zhang, Gen Li, Wenhua Li and Weiwei Shen
J. Mar. Sci. Eng. 2025, 13(7), 1356; https://doi.org/10.3390/jmse13071356 - 16 Jul 2025
Viewed by 207
Abstract
The non-metallic armored optoelectronic cable (NAOC) serves as a critical component in deep-sea scientific winch systems. Due to its low density and excellent corrosion resistance, it has been widely adopted in marine exploration. However, as the operational water depth increases, the NAOC is [...] Read more.
The non-metallic armored optoelectronic cable (NAOC) serves as a critical component in deep-sea scientific winch systems. Due to its low density and excellent corrosion resistance, it has been widely adopted in marine exploration. However, as the operational water depth increases, the NAOC is subjected to multi-layer winding on the drum, resulting in a cumulative temperature rise that can severely impair insulation performance and compromise the safety of deep-sea operations. To address this issue, this paper conducts temperature rise experiments on NAOCs using a distributed temperature sensing test rig to investigate the effects of the number of winding layers and current amplitude on their temperature rise characteristics. Based on the experimental results, an electromagnetic thermal multi-physics field coupling simulation model is established to further examine the influence of these factors on the maximum operation time of the NAOC. Finally, a multi-variable predictive model for maximum operation time is developed, incorporating current amplitude, the number of winding layers, and ambient temperature, with a fitting accuracy of 97.92%. This research provides theoretical and technical support for ensuring the safety of deep-sea scientific operations and improving the reliability of deep-sea equipment. Full article
(This article belongs to the Section Ocean Engineering)
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16 pages, 4966 KiB  
Article
Electrical–Thermal Aging Performance of PAH-Modified Interfacial Coating Agent for HVDC Cable Accessory
by Wenbo Zhu, Kaulya Pathiraja, Xu Guo, Baojun Hui, Mingli Fu, Linjie Zhao, Yuhuai Wang and Jin Li
Energies 2025, 18(14), 3767; https://doi.org/10.3390/en18143767 - 16 Jul 2025
Viewed by 331
Abstract
A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the [...] Read more.
A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C13H10O3) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article
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13 pages, 3785 KiB  
Article
Experimental Investigation of Flame Spread Characteristics in Cable Fires Within Covered Trays Under Different Tilt Angles
by Changkun Chen, Yipeng Bao, Boyuan Zuo, Jia Zhang and Yuhuai Wang
Fire 2025, 8(7), 272; https://doi.org/10.3390/fire8070272 - 11 Jul 2025
Viewed by 465
Abstract
In the actual installation of cables, inclined cable laying within covered cable trays is a relatively common method. To investigate the effects of different tilt angles on the combustion behavior of cables within covered cable trays, aluminum conductor polyethylene-insulated power cables were used [...] Read more.
In the actual installation of cables, inclined cable laying within covered cable trays is a relatively common method. To investigate the effects of different tilt angles on the combustion behavior of cables within covered cable trays, aluminum conductor polyethylene-insulated power cables were used as the test cables. The flame morphology, temperature distribution, and fire spread rate during the cable combustion process were analyzed for experimental scenarios for which the cable laying angles and the ignition positions changed. The results indicate that the inclination angle of the covered cable tray has a significant impact on flame propagation and temperature distribution. For the ignition located at the lowest part of the cable, the fire spread rate increases significantly with the tilt angle. In contrast, for the ignition located at the highest part of the cable, the fire spread rate initially decreases slightly and then increases, with a relatively smaller overall change in magnitude. Under both ignition positions, the flame spread rate significantly increases at 15–30°. Therefore, in actual cable installation processes, cables within covered troughs should avoid large-angle inclinations. Full article
(This article belongs to the Special Issue Fire Detection and Public Safety, 2nd Edition)
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20 pages, 2142 KiB  
Article
Life Estimation of HVDC Extruded Cables Subjected to Extension of Qualification Test Conditions and Comparison with Prequalification Test Conditions
by Bassel Diban, Giovanni Mazzanti and Rolando Ezequiel Diaz
Energies 2025, 18(14), 3651; https://doi.org/10.3390/en18143651 - 10 Jul 2025
Viewed by 259
Abstract
The goal of this paper is to evaluate the life of HVDC extruded cables subjected to the extension of qualification test (EQT) load cycles, introduced by Cigrè Technical Brochure 852, as well as to compare the results thus obtained with those formerly obtained [...] Read more.
The goal of this paper is to evaluate the life of HVDC extruded cables subjected to the extension of qualification test (EQT) load cycles, introduced by Cigrè Technical Brochure 852, as well as to compare the results thus obtained with those formerly obtained by the authors in the case of the prequalification test (PQT) load cycles. This goal has been achieved in the present investigation by properly modifying a previously developed procedure for the life and reliability estimation of HVDC cables—implemented in MatlabTM environment—to make it applicable to EQT load cycles in addition to PQT and type test load cycles, which are already considered in the former version of the procedure. Considering a 500 kV DC-XLPE cable as the case study, the time-varying temperature profile and electric field profile within the cable insulation are calculated. Then, the fractions of life lost and the life of the cable at five locations within the insulation thickness are evaluated by means of a proper electrothermal life model. A comparison between the electric field distributions, fractions of life lost, and cable life under EQT and PQT is carried out. In this way, important features of the EQT compared to the PQT load cycles are singled out, and eventually, a new modified extension of qualification test (MEQT) is proposed as a feasible and meaningful compromise between the pros and cons of the EQT and PQT. Full article
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19 pages, 2126 KiB  
Article
A Comparative Study of the Non-Destructive Diagnostic Tests of 500 Hz Accelerated-Aged XLPE Power Cables
by Adewumi Olujana Adeniyi, Trudy Sutherland and Hendrick Langa
Energies 2025, 18(14), 3647; https://doi.org/10.3390/en18143647 - 10 Jul 2025
Viewed by 227
Abstract
Power cable dielectrics must be tested to ascertain their insulation integrity after their design and manufacture. In Southern Africa, power cables must undergo testing in accordance with the South African National Standard (SANS) 1339. The SANS 1339 provides a destructive diagnostic method to [...] Read more.
Power cable dielectrics must be tested to ascertain their insulation integrity after their design and manufacture. In Southern Africa, power cables must undergo testing in accordance with the South African National Standard (SANS) 1339. The SANS 1339 provides a destructive diagnostic method to evaluate voltage breakdown strength and water tree growth. The shortfall is that there is no provision for the non-destructive determination of the residual strength and assessment of the condition of the power cables. It is possible that non-destructive tests are available. However, a question arises as to how they compare in effectiveness, which is the intention of this study. Accelerated aging at 500 Hz was conducted on the water-retardant cross-linked polyethene (TR-XLPE) power cable sample specimens, each 10 m long, according to SANS 1339. Non-destructive diagnostic tests (Tan δ, IRC, and RVM) were conducted on accelerated-aged and unaged cable samples. The comparative results of the accelerated-aged and unaged XPLE power cable samples, when applying non-destructive diagnostic techniques, show consistency and reveal the extent of degradation in the tested cable samples. This study demonstrates that non-destructive diagnostic methods can be used to assess the extent of XLPE power cable insulation aging. Full article
(This article belongs to the Topic Advances in Non-Destructive Testing Methods, 3rd Edition)
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11 pages, 3334 KiB  
Article
Research on 10 kV Cable Insulation Detection Method Based on Ground Current Phase Variation
by Gang Liu, Yuanming Zhang, Tonghui Ye, Dongdong Zhang, Peigen Cao and Yulan Che
Energies 2025, 18(13), 3586; https://doi.org/10.3390/en18133586 - 7 Jul 2025
Viewed by 334
Abstract
In view of the limitations of traditional offline detection and external excitation online detection of 10 kV cables, this paper proposes a method to evaluate the insulation aging condition of power cables by online measuring of the phase angle of the cable’s ground [...] Read more.
In view of the limitations of traditional offline detection and external excitation online detection of 10 kV cables, this paper proposes a method to evaluate the insulation aging condition of power cables by online measuring of the phase angle of the cable’s ground current, and explores the impact of load fluctuations on cable insulation. By setting the relative permittivity of the cable to characterize the phase variation of the ground current under different aging degrees, and analyzing the phase variation of the cable’s ground current under different load changes at the same aging degree, a load correction-based dynamic dielectric loss evaluation method for cables is proposed. Through the construction of cable simulation models and the processing of field data, the following conclusions have been reached: Under a 1 MW load, the phase angle of the sheath grounding current in the aged phase increases as the dielectric constant of the insulation increases. At the same aging degree, with an increase in load, the phase differences of the aging phase sheath ground current and the steel armor ground current both show a decreasing trend. To eliminate the impact of load, a dynamic dielectric loss load correction method is proposed, and combined with field data analysis, the dynamic dielectric loss of cables under different loads is corrected to a 1 MW load. Specifically: Under 0.3 MW, the correction coefficients k for the sheath and steel armor are 0.609 and 0.778, respectively. Under 3.5 MW, the correction coefficients k for the sheath and steel armor are 1.435 and 1.089, respectively. This study provides a theoretical basis and experimental verification for online cable monitoring methods. Full article
(This article belongs to the Special Issue Trends and Challenges in Power System Stability and Control)
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19 pages, 3827 KiB  
Article
Pyrolysis Kinetics and Gas Evolution of Flame-Retardant PVC and PE: A TG-FTIR-GC/MS Study
by Wen-Wei Su, Yang Li, Peng-Rui Man, Ya-Wen Sheng and Jian Wang
Fire 2025, 8(7), 262; https://doi.org/10.3390/fire8070262 - 30 Jun 2025
Viewed by 482
Abstract
The insulation layer of flame-retardant cables plays a critical role in mitigating fire hazards by influencing toxic gas emissions and the accuracy of fire modeling. This study systematically explores the pyrolysis kinetics and volatile gas evolution of flame-retardant polyvinyl chloride (PVC) and polyethylene [...] Read more.
The insulation layer of flame-retardant cables plays a critical role in mitigating fire hazards by influencing toxic gas emissions and the accuracy of fire modeling. This study systematically explores the pyrolysis kinetics and volatile gas evolution of flame-retardant polyvinyl chloride (PVC) and polyethylene (PE) insulation materials using advanced TG-FTIR-GC/MS techniques. Distinct pyrolysis stages were identified through thermogravimetric analysis (TGA) at heating rates of 10–40 K/min, while the KAS model-free method and Málek fitting function quantified activation energies and reaction mechanisms. Results revealed that flame-retardant PVC undergoes two major stages: (1) dehydrochlorination, characterized by the rapid release of HCl and low activation energy, and (2) main-chain scission, producing aromatic compounds that contribute to fire toxicity. In contrast, flame-retardant PE demonstrates a more stable pyrolysis process dominated by random chain scission and the formation of a dense char layer, significantly enhancing its flame-retardant performance. FTIR and GC/MS analyses further highlighted distinct gas evolution behaviors: PVC primarily generates HCl and aromatic hydrocarbons, whereas PE releases olefins and alkanes with significantly lower toxicity. Additionally, the application of a classification and regression tree (CART) model accurately predicted mass loss behavior under various heating rates, achieving exceptional fitting accuracy (R2 > 0.98). This study provides critical insights into the pyrolysis mechanisms of flame-retardant cable insulation and offers a robust data framework for optimizing fire modeling and improving material design. Full article
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25 pages, 10333 KiB  
Article
Design of a Bionic Self-Insulating Mechanical Arm for Concealed Space Inspection in the Live Power Cable Tunnels
by Jingying Cao, Jie Chen, Xiao Tan and Jiahong He
Appl. Sci. 2025, 15(13), 7350; https://doi.org/10.3390/app15137350 - 30 Jun 2025
Viewed by 240
Abstract
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the [...] Read more.
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the arm’s length and insulation performance. Therefore, this study proposes a 7-degree-of-freedom (7-DOF) bionic mechanical arm with rigid-flexible coupling, mimicking human arm joints (shoulder, elbow, and wrist) designed for HV live-line operations in concealed cable tunnels. The arm employs a tendon-driven mechanism to remotely actuate joints, analogous to human musculoskeletal dynamics, thereby physically isolating conductive components (e.g., motors) from the mechanical arm. The arm’s structure utilizes dielectric materials and insulation-optimized geometries to reduce peak electric field intensity and increase creepage distance, achieving intrinsic self-insulation. Furthermore, the mechanical design addresses challenges posed by concealed spaces (e.g., shield tunnels and multi-circuit cable layouts) through the analysis of joint kinematics, drive mechanisms, and dielectric performance. The workspace of the proposed arm is an oblate ellipsoid with minor and major axes measuring 1.25 m and 1.65 m, respectively, covering the concealed space in the cable tunnel, while the arm’s quality is 4.7 kg. The maximum electric field intensity is 74.3 kV/m under 220 kV operating voltage. The field value is less than the air breakdown threshold. The proposed mechanical arm design significantly improves spatial adaptability, operational efficiency, and reliability in HV live-line inspection, offering theoretical and practical advancements for intelligent maintenance in cable tunnel environments. Full article
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17 pages, 4135 KiB  
Article
Temperature Estimation Method on Optic–Electric Composite Submarine Power Cable Based on Optical Fiber Distributed Sensing
by Chao Luo, Zhitao Feng, Yihua Zhu, Yuyan Liu, Yi Zhang, Ying Zhou, Muning Zhang and Lijuan Zhao
Photonics 2025, 12(6), 622; https://doi.org/10.3390/photonics12060622 - 19 Jun 2025
Viewed by 264
Abstract
The status of an optic–electric composite high-voltage submarine cable (referred to as submarine cable) can be monitored based on optical fiber-distributed sensing technology, and at the same time, no additional sensor is needed in the monitoring system. Currently, this technology is widely used [...] Read more.
The status of an optic–electric composite high-voltage submarine cable (referred to as submarine cable) can be monitored based on optical fiber-distributed sensing technology, and at the same time, no additional sensor is needed in the monitoring system. Currently, this technology is widely used in submarine cable monitoring systems. To estimate the temperatures of conductor and XLPE (cross-linked polyethylene) insulation of the submarine cable based on the ambient temperature and optical fiber temperature, the thermoelectric coupling field model of the 110 kV single-core submarine cable is established and validated. The thermoelectric coupling field models of the submarine cable with different values of ambient temperature and ampacity are built, and the influence of ambient temperature and ampacity on the temperatures of conductor, insulation and optical fiber is investigated. Furthermore, the relationship between the temperatures of the conductor and insulation and the ambient temperature and optical fiber temperature is obtained. Then, estimation formulas for temperatures of conductor and insulation of submarine cable according to ambient temperature and optical fiber temperature are obtained and preliminarily validated. This work lays the foundation for condition evaluation of the submarine cable insulation, life expectancy and maximum allowable ampacity estimation. Full article
(This article belongs to the Special Issue Advances in Optical Fiber Sensing Technology)
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