Search Results (358)

CeO₂ doping is a well-established strategy for enhancing the properties of zirconia (ZrO₂) ceramics, with the prior literature indicating an optimal doping range of around 10–15 wt.% for specific attributes. Building upon this foundation, this study provides a systematic investigation into the concurrent evolution of mechanical, tribological, and thermophysical properties across a broad compositional spectrum (0–20 wt.% CeO₂). The primary novelty lies in the holistic correlation of these often separately examined properties, revealing their interdependent trade-offs governed by microstructural development. The 15Ce-ZrO₂ composition, consistent with the established optimal range, achieved a synergistic balance: hardness increased by 27.6% to 310 HV₁, the friction coefficient was minimized to 0.205, and the wear rate was reduced to 1.81 × 10⁻³ mm³/(N m). Thermally, it exhibited a 72.2% reduction in the thermal expansion coefficient magnitude at 1200 °C and a low thermal conductivity of 0.612 W/(m·K). The enhancement mechanisms are consistent with solid solution strengthening, grain refinement, and likely enhanced phonon scattering, potentially from point defects such as oxygen vacancies commonly associated with aliovalent doping in oxide ceramics, while performance degradation beyond 15 wt.% is linked to CeO₂ agglomeration and duplex microstructure formation. This work provides a relatively comprehensive insight into the dataset and mechanism, which is conducive to the fine design of multifunctional ZrO₂ bulk ceramics. It is not limited to determining the optimal doping level, but also aims to clarify the comprehensive performance map, providing reference significance for the development of advanced ceramic materials with synergistically optimized hardness, wear resistance, and thermal properties. Full article

The development of lithium-ion batteries necessitates cathode materials that possess excellent mechanical and thermal properties in addition to electrochemical performance. As a prominent functional ceramic, the properties of spinel LiMn₂O₄ are governed by its atomic-level structure. This study systematically investigates the impact of Ni doping concentration on the mechanical and thermal properties of spinel LiNi_xMn_2−xO₄ via first-principles calculations combined with the bond valence model. The results suggest that when x = 0.25, the LiNi_xMn_2−xO₄ shows excellent mechanical properties, including a high bulk modulus and hardness, due to the favorable ratio of bond valence to bonds length in octahedra. Furthermore, this optimized composition shows a lower thermal expansion coefficient. Additionally, Ni doping concentration has a very minimal influence on the maximum tolerable temperature of the cathode material during rapid heating. Therefore, from the perspective of mechanical and thermal properties, this composition could be beneficial for improving the cycling life of the battery, since comparatively inferior mechanical properties and a higher thermal expansion coefficient make it prone to microcrack formation during charge–discharge cycles. Full article

We investigate the mechanical properties of electrospun boron nitride nanotube (BNNT)-reinforced silica nanocomposite microfibers. The incorporation of small amounts of BNNTs (0.1, 0.3, and 0.5 wt.%) into silica results in significant enhancements in the bulk mechanical performance, including up to a 26.4% increase in Young’s modulus, a 19.4% increase in tensile strength, and a 12.8% increase in toughness. These improvements are attributed to the excellent nanotube alignment achieved via electrospinning and the effective transfer of interfacial loads at the BNNT–silica interface. Micromechanical analysis based on in situ Raman measurements reveals that the maximum interfacial shear stress in the electrospun BNNT–silica microfiber reaches about 341 MPa. This study provides new insights into the process–structure–property relationship and reinforcement mechanisms in nanotube-reinforced ceramic nanocomposites, thereby advancing the development of lightweight, strong, tough, and durable ceramic materials. Full article

Ceramics based on bismuth titanate with added SiO₂ and Nd₂O₃ were synthesized from the Bi₂O₃–TiO₂–SiO₂–Nd₂O₃ system through rapid melt quenching followed by controlled cooling. By adjusting the initial compositions and applying heat treatments between 1450 °C and 1100 °C, either homogeneous crystalline products or multiphase glass–ceramics were obtained. The identified crystalline phases included Bi₁₂TiO₂₀ and Bi₄Ti₃O₁₂, coexisting with amorphous networks enriched in silicon, bismuth, titanium, and aluminum oxides. In previous investigations, the materials were characterized using X-ray diffraction, scanning electron microscopy, and Fourier-transform infrared spectroscopy, which collectively confirmed the presence of both ordered and disordered structural domains within the bulk samples. Electrical properties were evaluated through measurements of conductivity (4 × 10⁻⁹ S/m to 30 S/m), dielectric constant (real part from 10 to 5 × 10³ and imaginary part from 5 to 5 × 10⁴), and dielectric loss (0.02 to ~100) over the frequency range 1 Hz–1 MHz. These results provide a foundation for rational control of phase evolution in this quaternary oxide system and highlight strategies for tailoring the functional properties of glass–ceramic materials for dielectric applications. The aim of the present study is to investigate the relationship between phase composition, structural features, and dielectric behavior in cast Bi–Ti–Si–Nd glass–ceramics. Particular attention is given to the influence of the amorphous network containing SiO₂ as a traditional glass former, as well as the formation of amorphous crosslinking Si–O–Ti structures acting as non-traditional glass formers. Full article

Additive manufacturing (AM) offers opportunities to advance the design and function of ceramic tooling in high temperature actinide pyrochemistry. In technical ceramics such as alumina, conventional forming techniques often restrict design flexibility and can limit experimental progress. In this study, we investigate the use of vat photopolymerization (VP) with commercial resins to fabricate large-scale alumina crucibles, reaching dimensions up to 125 mm, which is significantly larger than typically reported for dense VP ceramics. Notably, these additively manufactured components are produced using consumer-grade hardware, which limits process control, but offers significant upside in scalability and accessibility. Using microscopy and X-ray computed tomography, the VP alumina parts have high bulk densities above 95%, but also the prevalence of AM-induced artifacts and surface defects. Mechanical testing showed these defects to significantly reduce flexural strength and compromise part reliability. Electrorefining trials under sustained exposure to molten salts and metals reveal mixed results, with the AM material exhibiting high chemical compatibility, but mechanical failures due to the reduced strength were prevalent. Our findings illustrate both the promise and current limitations of AM ceramics for actinide chemistry, and point toward future improvements in process optimization, design strategies, and part screening to enhance performance and reliability. Full article

Background: Material choice in full-arch implant-supported restorations significantly impacts longevity, complication rates, and patient satisfaction. This retrospective study compared monolithic zirconia versus hybrid metal–ceramic full-arch designs over a minimum three-year follow-up. Methods: Twenty patients (9 female, 11 male; mean age 55.4 ± 7.5 years) treated with full-arch implant-supported restorations were reviewed. Ten received monolithic zirconia restorations; ten received hybrid metal–ceramic. Clinical outcomes, including mechanical complications, prosthetic maintenance needs, opposing dentition wear, and patient-reported satisfaction (esthetics, comfort, masticatory function via VAS), were recorded. Statistical analyses were performed using Chi-square, independent t-tests, or Mann–Whitney U tests, with a significance level set at p < 0.05. Results: All implants (100%) and prostheses (>95%) survived. Monolithic zirconia exhibited no veneering chipping, while two events were observed in hybrid restorations (difference not statistically significant), and one bulk fracture occurred (monolithic). Hybrids had no framework fractures. Screw loosening occurred in one zirconia case. Mean VAS scores exceeded 9.0 in both groups; zirconia scored slightly higher for esthetics (9.4 ± 0.5 vs. 8.8 ± 0.6) and comfort (9.2 ± 0.6 vs. 9.0 ± 0.7). Polished zirconia resulted in no clinically detectable enamel wear, whereas hybrids with glaze loss caused occasional mild enamel wear but without functional impairment. Conclusions: Both restoration types show excellent survival and patient satisfaction over three years. Monolithic zirconia reduces veneering-related complications and maintenance, suggesting a possible advantage in functionally demanding cases with high occlusal loads or limited prosthetic space; hybrids may remain preferable when esthetic customization and gingival contour reproduction are paramount. Full article

Objective: Evaluating the in vitro marginal adaptation of conventional, flowable and restorative bulk-fill resin composites placed in large class II cavities with supra- and sub-gingival margins, using a bulk-fill or layering approach, before and after thermo-mechanical loading (TML) simulating parafunctional forces. A total of 40 prepared teeth were divided and assigned to each of the five experimental groups. In group 1, restorations were made of layered high-viscosity conventional composite (Tetric EvoCeram); in groups 2 and 3 restorations were made of a high-viscosity bulk-fill composite (Tetric Powerfill) applied in one (group 2) or three layers (group 3); in groups 4 and 5 restorations were made of a flowable bulk-fill composite (SDRflow) applied in one (group 4) or two layers (group 5), underneath a layer of high-viscosity composite (Ceram-X Spectra ST). The same adhesive (OptiBond FL) was used in all groups. All specimens were submitted to a TML comprising a loading phase of 250,000 cycles at 100 N combined to 1675 thermal cycles (5 to 55 °C). The proximal tooth-restoration interfaces were analyzed quantitatively by SEM, prior and after TML. Results: Repeated measures ANOVA followed by Fisher’s LSD (Least Significant Difference) post hoc tests served for comparing inter-group marginal adaptation percentages between the pre- (T0) and post- (T1) loading conditions and intra-group marginal adaptation percentages. The lowest pre-loading values were for the cervical dentin adaptation ranging from 94.79% (SDRflow layered) to 66.06% (Tetric Powerfill layered) while the post-loading values of continuous cervical dentin adaptation varied from 61.20% (SDRflow layered) to 33.36% (SDRflow Monolayer). TML with higher axial forces led to a marked reduction in continuous adaptation at enamel or dentin margins in all groups. Overall, the low-viscosity bulk-fill SDRflow layers showed the best behavior while other products showed varying levels of degradation. Conclusions–Clinical significance: Simulated bruxism loading conditions induced severe marginal adaptions of class II composite restorations, which could potentially impact their lifespan. Full article

Bulk-fill composite resins (BFCRs) have emerged as efficient alternatives to conventional restorative systems, enabling placement in thicker increments without compromising polymerization; however, their comparative mechanical performance under clinically demanding conditions remains uncertain. This study aimed to evaluate and compare the mechanical properties—flexural strength (FS), elastic modulus (EM), strain (ε), and displacement (δ)—of three high-viscosity bulk-fill resins: Filtek One™ Bulk Fill (3M ESPE), Tetric^® N-Ceram Bulk Fill (Ivoclar Vivadent), and Opus™ Bulk Fill (FGM). Thirty specimens (n = 10 per group) were fabricated according to ISO 4049:2019 and subjected to three-point bending tests. Statistical analysis included Shapiro–Wilk testing for normality, one-way analysis of variance (ANOVA) with Tukey’s post hoc comparisons, multivariate analysis of variance (MANOVA), and Spearman’s correlation. Filtek One™ Bulk Fill exhibited the highest FS 142.5 megapascals (MPa) and EM 4.2 gigapascals (GPa), with significant differences compared to Tetric^® N-Ceram Bulk Fill and Opus™ Bulk Fill (p < 0.001). Opus™ Bulk Fill demonstrated greater deformation capacity before fracture (p = 0.015). MANOVA revealed a significant effect of resin type on overall mechanical behavior (Wilks’ λ = 0.132; p < 0.001). Strong correlations were observed between strength and stiffness (ρ = 0.82), and between stiffness and deformation (ρ = –0.68). These findings confirm that BFCRs differ significantly in mechanical behavior, with Filtek One™ Bulk Fill exhibiting superior stiffness and resistance, while Opus™ Bulk Fill showed greater deformation capacity. Such differences support material selection based on the functional and anatomical demands of restorations, contributing to improved clinical performance and longevity. Full article

Despite significant interest in their functional properties, the mechanical behavior of high-entropy oxides (HEOs) is not well studied, particularly at elevated temperatures. Bulk (Co,Cu,Mg,Ni,Zn)O (transition metal (TM)-HEO) samples were deformed under compression at applied stresses and temperatures ranging from 5 to 31 MPa and 600 to 850 °C, respectively. All of the deformation conditions result in creep stress exponents of n < 3, indicating that TM-HEO exhibits superplastic deformation. A transition from structural to solution-precipitation-based superplasticity is observed during deformation above 650 °C. Additionally, TM-HEO exhibits shear-thickening behavior when deformed at stresses above 9 MPa. The formation and behavior of a Cu-rich tenorite secondary phase during deformation is identified as a key factor underpinning the deformation mechanisms. The microstructure and phase state of TM-HEO before deformation also influenced the behavior, with finer grain sizes and increasing concentrations of Cu-rich tenorite, resulting in the increased prevalence of solution-precipitation deformation. While complex, the results of this study indicate that TM-HEO deforms through known superplastic deformation mechanisms. Superplasticity is a highly efficient manufacturing method and could prove to be a valuable strategy for forming HEO ceramics into complex geometries. Full article

With the global low-voltage power market expanding rapidly, lead-free dielectric ceramics exhibit excellent stability and environmental friendliness, but their strong field-dependence limits low-field applications. There is an urgent need to develop lead-free ceramic systems with outstanding energy-storage performance under modest electric fields to meet the rapidly expanding global low-voltage power market for bulk ceramics. In this study, high-entropy ceramics (1 − x%)(NaBiBa)_0.205(SrCa)_0.1925TiO₃-x%La(Zr_0.5Mg_0.5)O₃ (x = 0–8) were successfully prepared. The introduced La(Zr_0.5Mg_0.5)O₃ not only dissolves well in the high-entropy elementary lattice but also effectively improves its relaxation characteristics. High-entropy ceramics show optimal energy-storage characteristics, as indicated by an excellent energy-storage density of 4.46 J/cm³ and an energy-storage efficiency of 94.55% at 318 kV/cm. Moreover, its power density is as high as 92.20 MV/cm³, and the discharge time t_0.9 is only 145 ns. Full article

Surface treatments play a crucial role in modifying the surface properties and biological performance of dental ceramics. This study investigated the effects of surface conditions on the wettability, cytocompatibility, and bacterial resistance of 4 mol% Y₂O₃-stabilized tetragonal zirconia polycrystal (4Y–TZP) and two lithium disilicate (Li₂Si₂O₅) glass ceramics (Amber^® Mill (AM) and Amber^® Mill Abut-Crown (AC)). Human gingival fibroblast (HGF-1) responses and biofilm formation on the machined, polished, and glazed samples were evaluated. The polished 4Y–TZP sample exhibited the highest water contact angle (WCA; 71.3°), while that of the AC samples decreased as the sample was machined (58.4°), polished (46.8°), and glazed (14.0°). The wettability, cytocompatibility, and bacterial resistance of the dental ceramics were significantly influenced by material type and surface condition. Among the surface-treated samples, the glazed specimens exhibited the lowest WCA and bulk density; thus, wettability is an important factor for cell proliferation and bacterial resistance. Among all samples, HGF-1 cells adhered well to the glazed ceramics and significantly proliferated over time. Particularly, the 4Y–TZP and AC glazed samples exhibited the lowest biomass and strong resistance to biofilm formation and bacterial adhesion. Thus, the glaze dramatically affected HGF-1 cell growth and antibiofilm formation. Full article

The primary objective of this research is to simplify and make the industrial manufacturing process of coated maraging steels more economical by combining the advantages of additive manufacturing with simultaneous bulk (aging) and surface (nitriding) treatment in an effective manner. With this aim, preliminary experiments were performed that demonstrated the hardness (and related microstructure) of an as-built MS1 maraging steel, produced by selective laser melting (SLM), is comparable to that of the bulk maraging steel products treated by conventional solution annealing. The direct aging of the solution-annealed and as-built 3D printed maraging steel resulted in similar hardness, indicating that the kinetics of the precipitation hardening process are identical for the steel in both conditions. This assumption was strengthened by a thermodynamic analysis of the kinetics and determination of the activation energy for precipitation hardening using Differential Scanning Calorimetry (DSC) measurements. Industrial target experiments were performed on duplex-coated SLM-printed MS1 steel specimens, which were simultaneously aged and salt-bath nitrided, followed by PVD coating with three different ceramic layers: DLC, CrN, and TiN. For reference, similar duplex-coated samples were used, featuring a bulk Böhler W720 maraging steel substrate that was solution annealed, precipitation hardened, and salt-bath nitrided in separate steps, following conventional procedures. The technological parameters (temperature and time) of the simultaneous nitriding and aging process were optimized by modeling the phase transformations of the entire heat treatment procedure using DSC measurements. A comparison was made based on the in-depth hardness profile estimated by the so-called expanding cavity model (ECM), demonstrating that the hardness of the surface layer of the coated composite material systems is determined solely by the type of the coatings and does not influenced by the type of the applied substrate materials (bulk or 3D printed) or its heat treatment (whether it is a conventional, multi-step treatment or a simultaneous nitriding + aging process). Based on the research work, a proposal is suggested for modernizing and improving the cost-effectiveness of producing aged, duplex-treated, wear-resistant ceramic-coated maraging steel. Full article

Corundum–mullite duplex ceramics were fabricated via a solid-state reaction technique using high-alumina fly ash and α-alumina powders. The effects of magnesium oxide on bulk density, apparent porosity, compressive strength, and microstructure of the duplex ceramics were investigated by scanning electronic microscopy, mechanical testing, and X-ray diffraction, respectively. Results showed that the prepared ceramics were mainly dominated by mullite and corundum phases, and the mullite was in the form of columns and crosses to form a net-like structure. The bulk density and the compressive strength increased with the increase in MgO addition, while the porosity decreased contrariwise. Optimal performance among tested compositions was observed at 12 wt% MgO addition, yielding a bulk density of 3.012 g·cm⁻³, a porosity of 8.12%, and a compressive strength of 263 MPa, demonstrating the potential of this composite for high-performance ceramic applications. Full article

Developing sustainable ceramic formulations that integrate industrial by-products addresses the high energy and raw material demands of refractory manufacturing while advancing circular economy goals. This study investigates the recycling of chamotte waste from rejected fired electrical porcelain as a partial substitute (5 and 10 wt.%) for flint clay in aluminosilicate refractory castables. Samples were fired at 110, 815, 1050, and 1400 °C and evaluated for bulk density, apparent porosity, cold crushing strength, and flexural strength. Microstructural and mineralogical changes were analyzed by SEM and XRD. Incorporating 10 wt.% chamotte waste fostered an in situ mullite-reinforced microstructure, enhancing mechanical strength (58 MPa—CCS, 18.8 MPa—MOR) and lowering porosity (24.4%), demonstrating chamotte’s dual role as recycled raw material and reinforcement phase for densification and durability. These properties matched or surpassed those of the conventional formulation, with strength improvements of up to 44%. The findings demonstrate that high-temperature industrial waste can be effectively valorized in advanced refractories, reducing reliance on virgin raw materials, diverting waste from landfills, and promoting industrial symbiosis within the ceramics and metallurgical sectors. Full article

High-entropy boride (HEB) ceramics combine ultra-high melting points, superior hardness, and compositional tunability, enabling service in extreme environments; however, difficult densification and limited fracture toughness still constrain their aerospace applications. In this study, metallic Ta was introduced into high-entropy (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)B₂ as both a sintering aid and a toughening phase. Bulk HEB-Ta composites were fabricated by spark plasma sintering to investigate the effect of Ta content on densification behavior, microstructure, mechanical properties, and high-temperature oxidation resistance. The results show that an appropriate amount of Ta markedly promotes densification; at 10 vol% Ta, the open porosity reaches a minimum of 0.15%. Hardness and fracture toughness exhibit an increase-then-decrease trend with Ta content, attaining maxima at 15 vol% Ta (20.79 ± 0.17 GPa and 4.31 ± 0.12 MPa·, respectively). During oxidation at 800–1400 °C, the extent of oxidation increases with temperature, yet the composite with 10 vol% Ta shows the best oxidation resistance. This improvement arises from the formation of a viscous, protective Ta₂O₅-B₂O₃ glassy layer that effectively suppresses oxygen diffusion and enhances high-temperature stability. Overall, incorporating metallic Ta is an effective route to improve the manufacturability and service durability of HEB ceramics, providing a composition guideline and a mechanistic basis for simultaneously enhancing densification, toughness, and oxidation resistance. Full article