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Search Results (747)

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Keywords = anisotropy mechanical properties

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17 pages, 4394 KiB  
Article
First-Principles Study of Structural, Elastic, and Optical Properties of Trigonal CaCO3 Under Pressure
by Shenghai Fan, Xuelin Zhang, Haijun Hou, Qingyuan Liu and Hongli Guo
Crystals 2025, 15(8), 712; https://doi.org/10.3390/cryst15080712 (registering DOI) - 4 Aug 2025
Abstract
Calcium carbonate (CaCO3) has attracted considerable attention owing to its structural versatility and broad applications in materials science and geochemistry. In this study, we employed Density Functional Theory (DFT) simulations to systematically investigate the structural, elastic, and dynamic properties of trigonal [...] Read more.
Calcium carbonate (CaCO3) has attracted considerable attention owing to its structural versatility and broad applications in materials science and geochemistry. In this study, we employed Density Functional Theory (DFT) simulations to systematically investigate the structural, elastic, and dynamic properties of trigonal CaCO3 under hydrostatic pressures ranging from 0 to 1.2 GPa. The optimized lattice constants closely align with previous theoretical and experimental values, thereby confirming the reliability of the computational approach. Mechanical stability was validated across the entire pressure range, with elastic constants and moduli demonstrating gradual increases under compressive strain. Elastic anisotropy was rigorously quantified using universal anisotropy indices, three-dimensional surface visualizations, and directional projections of elastic moduli. These analyses revealed pronounced pressure-dependent anisotropy. Furthermore, optical properties, including refractive indices and dielectric functions, were analyzed to clarify pressure-induced variations in electromagnetic interactions. These findings offer valuable insights into the pressure behavior of CaCO3, advancing its potential applications in advanced functional materials and geophysical research. Full article
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21 pages, 20135 KiB  
Article
Strain-Rate Effects on the Mechanical Behavior of Basalt-Fiber-Reinforced Polymer Composites: Experimental Investigation and Numerical Validation
by Yuezhao Pang, Chuanlong Wang, Yue Zhao, Houqi Yao and Xianzheng Wang
Materials 2025, 18(15), 3637; https://doi.org/10.3390/ma18153637 - 1 Aug 2025
Viewed by 207
Abstract
Basalt-fiber-reinforced polymer (BFRP) composites, utilizing a natural high-performance inorganic fiber, exhibit excellent weathering resistance, including tolerance to high and low temperatures, salt fog, and acid/alkali corrosion. They also possess superior mechanical properties such as high strength and modulus, making them widely applicable in [...] Read more.
Basalt-fiber-reinforced polymer (BFRP) composites, utilizing a natural high-performance inorganic fiber, exhibit excellent weathering resistance, including tolerance to high and low temperatures, salt fog, and acid/alkali corrosion. They also possess superior mechanical properties such as high strength and modulus, making them widely applicable in aerospace and shipbuilding. This study experimentally investigated the mechanical properties of BFRP plates under various strain rates (10−4 s−1 to 103 s−1) and directions using an electronic universal testing machine and a split Hopkinson pressure bar (SHPB).The results demonstrate significant strain rate dependency and pronounced anisotropy. Based on experimental data, relationships linking the strength of BFRP composites in different directions to strain rate were established. These relationships effectively predict mechanical properties within the tested strain rate range, providing reliable data for numerical simulations and valuable support for structural design and engineering applications. The developed strain rate relationships were successfully validated through finite element simulations of low-velocity impact. Full article
(This article belongs to the Special Issue Mechanical Properties of Advanced Metamaterials)
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24 pages, 4061 KiB  
Article
The Impact of Hydrogeological Properties on Mass Displacement in Aquifers: Insights from Implementing a Mass-Abatement Scalable System Using Managed Aquifer Recharge (MAR-MASS)
by Mario Alberto Garcia Torres, Alexandra Suhogusoff and Luiz Carlos Ferrari
Water 2025, 17(15), 2239; https://doi.org/10.3390/w17152239 - 27 Jul 2025
Viewed by 304
Abstract
This study examines the use of a mass-abatement scalable system with managed aquifer recharge (MAR-MASS) as a sustainable solution for restoring salinized aquifers and improving water quality by removing dissolved salts. It offers a practical remediation approach for aquifers affected by salinization in [...] Read more.
This study examines the use of a mass-abatement scalable system with managed aquifer recharge (MAR-MASS) as a sustainable solution for restoring salinized aquifers and improving water quality by removing dissolved salts. It offers a practical remediation approach for aquifers affected by salinization in coastal regions, agricultural areas, and contaminated sites, where variable-density flow poses a challenge. Numerical simulations assessed hydrogeological properties such as hydraulic conductivity, anisotropy, specific yield, mechanical dispersion, and molecular diffusion. A conceptual model integrated hydraulic conditions with spatial and temporal discretization using the FLOPY API for MODFLOW 6 and the IFM API for FEFLOW 10. Python algorithms were run within the high-performance computing (HPC) server, executing simulations in parallel to efficiently process a large number of scenarios, including both preprocessing input data and post-processing results. The study simulated 6950 scenarios, each modeling flow and transport processes over 3000 days of method implementation and focusing on mass extraction efficiency under different initial salinity conditions (3.5 to 35 kg/m3). The results show that the MAR-MASS effectively removed salts from aquifers, with higher hydraulic conductivity prolonging mass removal efficiency. Of the scenarios, 88% achieved potability (0.5 kg/m3) in under five years; among these, 79% achieved potability within two years, and 92% of cases with initial concentrations of 3.5–17.5 kg/m3 reached potability within 480 days. This study advances scientific knowledge by providing a robust model for optimizing managed aquifer recharge, with practical applications in rehabilitating salinized aquifers and improving water quality. Future research may explore MAR-MASS adaptation for diverse hydrogeological contexts and its long-term performance. Full article
(This article belongs to the Section Hydrogeology)
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18 pages, 7614 KiB  
Article
The Influence of Print Orientation and Discontinuous Carbon Fiber Content on the Tensile Properties of Selective Laser-Sintered Polyamide 12
by Jonathan J. Slager, Joshua T. Green, Samuel D. Levine and Roger V. Gonzalez
Polymers 2025, 17(15), 2028; https://doi.org/10.3390/polym17152028 - 25 Jul 2025
Viewed by 333
Abstract
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. [...] Read more.
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. Many print parameters, such as laser, temperature, and hatch pattern, influence the anisotropy of tensile properties. This study characterizes fiber orientation attributed to recoating non-encapsulated fibers and the resulting anisotropic tensile properties. Tensile and fracture properties of polyamide 12 reinforced with 0%, 2.5%, 5%, and 10% discontinuous carbon fibers by volume were characterized in two primary print/tensile loading orientations: tensile loading parallel to the recoater (“horizontal specimens”) and tensile load along the build axis (“vertical specimens”). Density and fractographic analysis indicate a homogeneous mixture with low porosity and primary fiber orientation along the recoating direction for both print orientations. Neat specimens (zero fiber) loaded in either direction have similar tensile properties. However, fiber-reinforced vertical specimens have significantly reduced consistency and tensile strength as fiber content increased, while the opposite is true for horizontal specimens. These datasets and results provide a mechanism to tune material properties and improve the functionality of selectively laser-sintered fiber-reinforced parts through print orientation selection. These datasets could be used to customize functionally graded parts with multi-material selective laser-sintering manufacturing. Full article
(This article belongs to the Special Issue Polymeric Composites: Manufacturing, Processing and Applications)
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15 pages, 9051 KiB  
Article
Mechanical Properties and Fatigue Life Estimation of Selective-Laser-Manufactured Ti6Al4V Alloys in a Comparison Between Annealing Treatment and Hot Isostatic Pressing
by Xiangxi Gao, Xubin Ye, Yuhuai He, Siqi Ma and Pengpeng Liu
Materials 2025, 18(15), 3475; https://doi.org/10.3390/ma18153475 - 24 Jul 2025
Viewed by 162
Abstract
Selective laser melting (SLM) offers a novel approach for manufacturing intricate structures, broadening the application of titanium alloy parts in the aerospace industry. After the build period, heat treatments of annealing (AT) and hot isostatic pressing (HIP) are often implemented, but a comparison [...] Read more.
Selective laser melting (SLM) offers a novel approach for manufacturing intricate structures, broadening the application of titanium alloy parts in the aerospace industry. After the build period, heat treatments of annealing (AT) and hot isostatic pressing (HIP) are often implemented, but a comparison of their mechanical performances based on the specimen orientation is still lacking. In this study, horizontally and vertically built Ti6Al4V SLM specimens that underwent the aforementioned treatments, together with their microstructural and defect characteristics, were, respectively, investigated using metallography and X-ray imaging. The mechanical properties and failure mechanism, via fracture analysis, were obtained. The critical factors influencing the mechanical properties and the correlation of the fatigue lives and failure origins were also estimated. The results demonstrate that the mechanical performances were determined by the α-phase morphology and defects, which included micropores and fewer large lack-of-fusion defects. Following the coarsening of the α phase, the strength decreased while the plasticity remained stable. With the discrepancy in the defect occurrence, anisotropy and scatter of the mechanical performances were introduced, which was significantly alleviated with HIP treatment. The fatigue failure origins were governed by defects and the α colony, which was composed of parallel α phases. Approximately linear relationships correlating fatigue lives with the X-parameter and maximum stress amplitude were, respectively, established in the AT and HIP states. The results provide an understanding of the technological significance of the evaluation of mechanical properties. Full article
(This article belongs to the Section Metals and Alloys)
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12 pages, 11870 KiB  
Article
Structural, Elastic, Electronic, Magnetic, and Half-Metallic Properties of Full-Heusler Compounds Fe2LiZ (Z = Ge and Si): A First-Principles Study
by Yufeng Wen, Yanlin Yu, Zhangli Lai and Xianshi Zeng
Metals 2025, 15(7), 808; https://doi.org/10.3390/met15070808 - 18 Jul 2025
Viewed by 230
Abstract
The structural, elastic, electronic, magnetic, and half-metallic properties of full-Heusler Fe2LiSi and Fe2LiGe compounds were investigated using first-principles calculations. Among the studied configurations, the cubic XA structures in the ferromagnetic state for both compounds are the most stable. They [...] Read more.
The structural, elastic, electronic, magnetic, and half-metallic properties of full-Heusler Fe2LiSi and Fe2LiGe compounds were investigated using first-principles calculations. Among the studied configurations, the cubic XA structures in the ferromagnetic state for both compounds are the most stable. They exhibit mechanical stability, elastic anisotropy, and ductility. Compared to Fe2LiGe, Fe2LiSi demonstrates higher stability, stronger anisotropy, greater brittleness, higher Debye and melting temperatures, and a smaller Grüneisen parameter. Both compounds exhibit metallic majority-spin channels and semiconducting minority-spin channels. At the equilibrium lattice constant, Fe2LiSi and Fe2LiGe exhibit half-metallic gaps of 0.141 eV and 0.179 eV, respectively. Both compounds exhibit 100% spin-polarization ratio in specific lattice constant ranges. The total magnetic moment per formula unit (3.000 μB) follows the generalized Slater–Pauling rule and depends on Fe atomic magnetic moments. These properties indicate that Fe2LiSi and Fe2LiGe hold promise for spintronic applications. Full article
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14 pages, 3233 KiB  
Article
Influence of Printing Parameters on Microstructure and Mechanical Properties of EOS NickelAlloy HX Produced via Laser Powder Bed Fusion
by Piotr Maj, Konstanty Jonak, Rafał Molak, Ryszard Sitek and Jarosław Mizera
Appl. Sci. 2025, 15(14), 8011; https://doi.org/10.3390/app15148011 - 18 Jul 2025
Viewed by 273
Abstract
The research investigated the influence of laser powder bed fusion (LPBF) parameters for NickelAlloy HX, a nickel-based superalloy, to achieve high-density components with superior mechanical properties. A systematic approach was employed, involving printing 40 cylindrical specimens with varying energy densities (50–240 J/mm3 [...] Read more.
The research investigated the influence of laser powder bed fusion (LPBF) parameters for NickelAlloy HX, a nickel-based superalloy, to achieve high-density components with superior mechanical properties. A systematic approach was employed, involving printing 40 cylindrical specimens with varying energy densities (50–240 J/mm3) to evaluate porosity, hardness, and anisotropy. Results revealed that energy density significantly influences relative density, with optimal parameters identified at 111 J/mm3 (900 mm/s scan speed, 120 W laser power). Microstructural examination revealed columnar grains aligned with the build direction in as-printed samples. The findings highlight the trade-offs between density, hardness, and microstructure in the additive manufacturing of nickel-based superalloys, providing actionable insights for industrial applications requiring specific property profiles. Full article
(This article belongs to the Special Issue The Applications of Laser-Based Manufacturing for Material Science)
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22 pages, 7286 KiB  
Article
Enhancing Mechanical Properties of Three-Dimensional Cementitious Composites Through 3 mm Short Fibre Systems: Single and Hybrid Types
by Han Yao, Yujie Cao, Yangling Mei and Zhixuan Xiong
Buildings 2025, 15(14), 2519; https://doi.org/10.3390/buildings15142519 - 18 Jul 2025
Viewed by 375
Abstract
Three-dimensionally printed cement-based composites emerge as a research hotspot in the fields of construction engineering in recent years. Current research primarily focuses on the reinforcement mechanisms of individually incorporated fibres, while a significant gap remains in the synergistic effects of hybrid fibre systems. [...] Read more.
Three-dimensionally printed cement-based composites emerge as a research hotspot in the fields of construction engineering in recent years. Current research primarily focuses on the reinforcement mechanisms of individually incorporated fibres, while a significant gap remains in the synergistic effects of hybrid fibre systems. This study investigates the effects of mono-doping (0.2 wt.% and 0.4 wt.% by the mass of the cement) and hybrid-doping (0.1 wt.% + 0.1 wt.% by the mass of the cement) with 3 mm polypropylene, basalt, and carbon fibres on the fresh-state properties and mechanical behaviours. Through quantitative characterisation of the flowability and mechanical performance of short-fibre-reinforced 3D-printed cementitious composites (SFR3DPC), coupled with comprehensive testing including digital image correlation, X-ray diffraction, and scanning electron microscopy, several key findings are obtained. The experimental results indicate that the addition of excess fibres reduces fluidity, which affects the mechanical performance and make the anisotropy of the composites more pronounced. While the single addition of 0.2 wt.% CF shows the most significant improvement in flexural and compressive strengths, the hybrid combination of 0.1 wt.% CF and 0.1 wt.% BF shows the greatest increase in interlayer bond strength by 26.7%. The complementary effect of the hybrid fibres contributes to the damage mode of the composites from brittle fracture to quasi-brittle behaviour at the physical level. These findings offer valuable insights into optimising the mechanical performance and improving defects of 3D-printed cementitious composites with short fibres. Full article
(This article belongs to the Special Issue Advanced Research on Cementitious Composites for Construction)
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14 pages, 5463 KiB  
Article
First-Principles Study of Topological Nodal Line Semimetal I229-Ge48 via Cluster Assembly
by Liwei Liu, Xin Wang, Nan Wang, Yaru Chen, Shumin Wang, Caizhi Hua, Tielei Song, Zhifeng Liu and Xin Cui
Nanomaterials 2025, 15(14), 1109; https://doi.org/10.3390/nano15141109 - 17 Jul 2025
Viewed by 309
Abstract
Group IV element-based topological semimetals (TSMs) are pivotal for next-generation quantum devices due to their ultra-high carrier mobility and low-energy consumption. However, germanium (Ge)-based TSMs remain underexplored despite their compatibility with existing semiconductor technologies. Here, we propose a novel I229-Ge48 allotrope constructed [...] Read more.
Group IV element-based topological semimetals (TSMs) are pivotal for next-generation quantum devices due to their ultra-high carrier mobility and low-energy consumption. However, germanium (Ge)-based TSMs remain underexplored despite their compatibility with existing semiconductor technologies. Here, we propose a novel I229-Ge48 allotrope constructed via bottom-up cluster assembly that exhibits a unique porous spherical Fermi surface and strain-tunable topological robustness. First-principles calculations reveal that I229-Ge48 is a topological nodal line semimetal with exceptional mechanical anisotropy (Young’s modulus ratio: 2.27) and ductility (B/G = 2.21, ν = 0.30). Remarkably, the topological property persists under spin-orbit coupling (SOC) and tensile strain, while compressive strain induces a semiconductor transition (bandgap: 0.29 eV). Furthermore, I229-Ge48 demonstrates strong visible-light absorption (105 cm−1) and a strong strain-modulated infrared response, surpassing conventional Ge allotropes. These findings establish I229-Ge48 as a multifunctional platform for strain-engineered nanoelectronics and optoelectronic devices. Full article
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14 pages, 9327 KiB  
Article
DFT Prediction of Structural and Physical Properties of Cr3AlC2 Under Pressure
by Jianhui Yang, Shenghai Fan, Haijun Hou and Qiang Fan
Nanomaterials 2025, 15(14), 1082; https://doi.org/10.3390/nano15141082 - 11 Jul 2025
Viewed by 243
Abstract
This work explores the physical properties of the MAX-phase material Cr3AlC2 through the application of density functional theory (DFT). The refined lattice parameters were determined through the minimization of the total energy. In order to explore the electronic properties and [...] Read more.
This work explores the physical properties of the MAX-phase material Cr3AlC2 through the application of density functional theory (DFT). The refined lattice parameters were determined through the minimization of the total energy. In order to explore the electronic properties and bonding features, we carried out computations on the band structure and charge density distribution. The calculated elastic constants (Cij) validated the mechanical stability of Cr3AlC2. To assess the material’s ductility or brittleness, we calculated Pugh’s ratio, Poisson’s ratio, and Cauchy pressure. The hardness was determined. This study examined the anisotropic behavior of Cr3AlC2 using directional analyses of its elastic properties and by computing relevant anisotropy indicators. We examined several key properties of Cr3AlC2, including the Grüneisen parameter, acoustic characteristics, Debye temperature, thermal conductivity, melting point, heat capacity, Helmholtz free energy, entropy, and internal energy. Phonon dispersion spectra were analyzed to assess the dynamic stability of Cr3AlC2. Full article
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22 pages, 19343 KiB  
Article
Investigation on the Influence of Vacancy and Alloying Element Content on the Performance of Fe/NbN Interface
by Shuangwu Zhang, Xiaolong Zhao, Jiayin Zhang, Jie Sheng, Junqiang Ren, Xuefeng Lu and Xingchang Tang
Metals 2025, 15(7), 759; https://doi.org/10.3390/met15070759 - 5 Jul 2025
Viewed by 214
Abstract
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the [...] Read more.
The alloying elements usually lead to the precipitation of second phases in steel, readily forming at grain boundaries, and the type and distribution of these phases significantly influence the mechanical properties of the matrix. In the present contribution, the austenitic matrix fcc-Fe, the precipitate NbN, and the interface properties between them are investigated by first-principles calculations in detail. The effects of vacancy and alloying element content on the interface performance are examined. The results indicate that the density of states (DOS) of the former is primarily contributed by the Fe d-orbitals, and both exhibit elastic anisotropy. Under a tensile strain of 20%, the maximum tensile strength of fcc-Fe reaches 32.6 GPa. For NbN, the maximum tensile strength comes to 29 GPa at a strain of 10%, after which the stress rapidly decreases with the increasing of strain. In the meantime, the uneven distribution of electron cloud density increases in both. Regarding the interface, the introduction of vacancies enhances atomic interaction and improves interface stability by altering electron cloud distribution. As the Co doping content increases, the covalent interactions between atoms strengthen at the interface, enhancing interface stability. However, excessive V doping may reduce the interface stability. Furthermore, when the vacancies coexist with alloying elements, the stronger covalent characteristics are observed due to shortened bond lengths and positive bond population values. These insights provide a data foundation and theoretical basis for designing high-performance austenitic stainless steels. Full article
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16 pages, 4381 KiB  
Article
The Influence of Different Foaming Agents on the Properties and Foaming Mechanisms of Foam Ceramics from Quartz Tailings
by Huiyang Gao and Jie Zhang
Crystals 2025, 15(7), 606; https://doi.org/10.3390/cryst15070606 - 28 Jun 2025
Viewed by 283
Abstract
The type of foaming agent significantly influences the pore structure and properties of foam ceramics, particularly their compressive strength. This study used quartz sand tailings and waste glass powder as raw materials to fabricate foam ceramic materials. The effects of different foaming agents [...] Read more.
The type of foaming agent significantly influences the pore structure and properties of foam ceramics, particularly their compressive strength. This study used quartz sand tailings and waste glass powder as raw materials to fabricate foam ceramic materials. The effects of different foaming agents (SiC, CaCO3, and MnO2) on the phase evolution, microstructure, pore size distribution, and physical properties of the foam ceramics were investigated, and the foaming mechanisms were elucidated. The results indicated that when SiC was employed as the foaming agent, the viscosity was high at elevated temperatures and pores with irregular shapes tended to form because of the anisotropy of the quartz crystals. CaO generated from CaCO3 decomposition reduced the melt viscosity by disrupting the [SiO4] tetrahedra, whereas the formation of anorthite and diopside stabilized the pore morphology, resulting in regular circular pores. When MnO2 was used as the foaming agent, the pressure from the gas produced during oxidation exceeded the surface tension of the molten phase owing to its viscosity, leading to the formation of larger, irregular, and interconnected pores. The foam ceramic material exhibited optimal properties when 2% CaCO3 was used as the foaming agent, with a water absorption rate of 30%, bulk density of 0.62 g/cm3, porosity of 68.4%, compressive strength of 9.67 MPa, and thermal conductivity of 0.26 W/(m·K). Full article
(This article belongs to the Section Polycrystalline Ceramics)
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18 pages, 8581 KiB  
Article
Direct Measurement of Transverse Compressive Properties of Polyacrylonitrile-Based Single Carbon Fibers
by Jin Yan, Hongyi Ma, Xueming Wang, Hongyun Li, Biao Li, Qi Wei and Zhenghua Cao
Materials 2025, 18(13), 3018; https://doi.org/10.3390/ma18133018 - 25 Jun 2025
Viewed by 380
Abstract
Evaluating the properties of single carbon fibers is crucial, as it provides parameters not only for optimizing carbon fiber production processes but also for enhancing composite material properties. In recent years, significant advancement have been made in the evaluations of the transverse compressive [...] Read more.
Evaluating the properties of single carbon fibers is crucial, as it provides parameters not only for optimizing carbon fiber production processes but also for enhancing composite material properties. In recent years, significant advancement have been made in the evaluations of the transverse compressive properties of single fibers. However, compressive testing methods for fibers in the fine size range remain limited at the commercial scale. The direct measurement of the transverse compressive properties of three domestic high-strength polyacrylonitrile-based single carbon fibers (T300 grade, T700 grade, and T800 grade) with diameters of ~5.5~6.5 μm was made possible through the use of a micro-compression tester. Transverse compressive moduli of 5.19 GPa (0.050), 5.42 GPa (0.104), and 6.63 GPa (0.120) were obtained for domestic T300-, T700- and T800-grade carbon fibers, respectively. In addition, transverse compressive strengths of 2.35 GPa (0.033), 2.65 GPa (0.041), and 2.82 GPa (0.121) were obtained for domestic T300-, T700- and T800-grade carbon fibers, respectively. It is noted that minor deviations in fiber geometry from an ideal circular cross-section may influence absolute modulus and strength values. These fibers exhibit strong anisotropy in the longitudinal and transverse directions from the fiber axis. A correlation between the transverse compressive modulus and strength was found for these fibers. These results provide critical parameters for the optimization of carbon fiber-reinforced composite designs (e.g., enhancing impact resistance in aerospace structures), offering substantial practical value to the field of materials science. Full article
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14 pages, 10385 KiB  
Article
Circular Shear Printing of Spiral-Oriented CF-PP Components for Enhanced Mechanical Performance and Warp Mitigation
by Dashan Mi, Tao Yang, Jinghua Jiang, Haiqing Bai and Shikui Jia
Polymers 2025, 17(13), 1739; https://doi.org/10.3390/polym17131739 - 22 Jun 2025
Viewed by 362
Abstract
Extrusion-based printers have attracted much attention for their simplified printing process and broader material compatibility. Carbon fibers (CF), known for their excellent mechanical properties, are incorporated into polypropylene (PP) printing materials. This study presents a shear screw printer (SSP) with a modified screw [...] Read more.
Extrusion-based printers have attracted much attention for their simplified printing process and broader material compatibility. Carbon fibers (CF), known for their excellent mechanical properties, are incorporated into polypropylene (PP) printing materials. This study presents a shear screw printer (SSP) with a modified screw design. The SSP generates torsional shear forces, enabling helical orientation of CFs within PP/CF composites. The study also compares the SSP’s performance with that of a conventional screw printer (CSP). PP/CF composite specimens containing 15% CF were printed at four different layup angles: 0°, 45°, 90°, and ±45° (net). The results show that combining CFs’ helical orientation with a net printing arrangement can effectively enhance tensile properties while reducing anisotropy. Furthermore, this approach can significantly mitigate warping in printed parts. Full article
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56 pages, 2573 KiB  
Review
A Review of Optimization of Additively Manufactured 316/316L Stainless Steel Process Parameters, Post-Processing Strategies, and Defect Mitigation
by Usman Aziz, Marion McAfee, Ioannis Manolakis, Nick Timmons and David Tormey
Materials 2025, 18(12), 2870; https://doi.org/10.3390/ma18122870 - 17 Jun 2025
Cited by 1 | Viewed by 671
Abstract
The rapid progress in additive manufacturing (AM) has unlocked significant possibilities for producing 316/316L stainless steel components, particularly in industries requiring high precision, enhanced mechanical properties, and intricate geometries. However, the widespread adoption of AM—specifically Directed energy deposition (DED), selective laser melting (SLM), [...] Read more.
The rapid progress in additive manufacturing (AM) has unlocked significant possibilities for producing 316/316L stainless steel components, particularly in industries requiring high precision, enhanced mechanical properties, and intricate geometries. However, the widespread adoption of AM—specifically Directed energy deposition (DED), selective laser melting (SLM), and electron beam melting (EBM) remains challenged by inherent process-related defects such as residual stresses, porosity, anisotropy, and surface roughness. This review critically examines these AM techniques, focusing on optimizing key manufacturing parameters, mitigating defects, and implementing effective post-processing treatments. This review highlights how process parameters including laser power, energy density, scanning strategy, layer thickness, build orientation, and preheating conditions directly affect microstructural evolution, mechanical properties, and defect formation in AM-fabricated 316/316L stainless steel. Comparative analysis reveals that SLM excels in achieving refined microstructures and high precision, although it is prone to residual stress accumulation and porosity. DED, on the other hand, offers flexibility for large-scale manufacturing but struggles with surface finish and mechanical property consistency. EBM effectively reduces thermal-induced residual stresses due to its sustained high preheating temperatures (typically maintained between 700 °C and 850 °C throughout the build process) and vacuum environment, but it faces limitations related to resolution, cost-effectiveness, and material applicability. Additionally, this review aligns AM techniques with specific defect reduction strategies, emphasizing the importance of post-processing methods such as heat treatment and hot isostatic pressing (HIP). These approaches enhance structural integrity by refining microstructure, reducing residual stresses, and minimizing porosity. By providing a comprehensive framework that connects AM techniques optimization strategies, this review serves as a valuable resource for academic and industry professionals. It underscores the necessity of process standardization and real-time monitoring to improve the reliability and consistency of AM-produced 316/316L stainless steel components. A targeted approach to these challenges will be crucial in advancing AM technologies to meet the stringent performance requirements of various high-value industrial applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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