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Search Results (679)

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Keywords = acoustic emission monitoring

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19 pages, 6085 KiB  
Article
Earthquake Precursors Based on Rock Acoustic Emission and Deep Learning
by Zihan Jiang, Zhiwen Zhu, Giuseppe Lacidogna, Leandro F. Friedrich and Ignacio Iturrioz
Sci 2025, 7(3), 103; https://doi.org/10.3390/sci7030103 - 1 Aug 2025
Viewed by 175
Abstract
China is one of the countries severely affected by earthquakes, making precise and timely identification of earthquake precursors essential for reducing casualties and property damage. A novel method is proposed that combines a rock acoustic emission (AE) detection technique with deep learning methods [...] Read more.
China is one of the countries severely affected by earthquakes, making precise and timely identification of earthquake precursors essential for reducing casualties and property damage. A novel method is proposed that combines a rock acoustic emission (AE) detection technique with deep learning methods to facilitate real-time monitoring and advance earthquake precursor detection. The AE equipment and seismometers were installed in a granite tunnel 150 m deep in the mountains of eastern Guangdong, China, allowing for the collection of experimental data on the correlation between rock AE and seismic activity. The deep learning model uses features from rock AE time series, including AE events, rate, frequency, and amplitude, as inputs, and estimates the likelihood of seismic events as the output. Precursor features are extracted to create the AE and seismic dataset, and three deep learning models are trained using neural networks, with validation and testing. The results show that after 1000 training cycles, the deep learning model achieves an accuracy of 98.7% on the validation set. On the test set, it reaches a recognition accuracy of 97.6%, with a recall rate of 99.6% and an F1 score of 0.975. Additionally, it successfully identified the two biggest seismic events during the monitoring period, confirming its effectiveness in practical applications. Compared to traditional analysis methods, the deep learning model can automatically process and analyse recorded massive AE data, enabling real-time monitoring of seismic events and timely earthquake warning in the future. This study serves as a valuable reference for earthquake disaster prevention and intelligent early warning. Full article
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17 pages, 1978 KiB  
Article
Analysis of Acoustic Emission Waveforms by Wavelet Packet Transform for the Detection of Crack Initiation Due to Fretting Fatigue in Solid Railway Axles
by Marta Zamorano, María Jesús Gómez, Cristina Castejon and Michele Carboni
Appl. Sci. 2025, 15(15), 8435; https://doi.org/10.3390/app15158435 - 29 Jul 2025
Viewed by 202
Abstract
Railway axles are among the most safety-critical components in rolling stock, as their failure can lead to catastrophic consequences. One of the most subtle damage mechanisms affecting these components is fretting fatigue, which is a particularly challenging damage mechanism in these components, as [...] Read more.
Railway axles are among the most safety-critical components in rolling stock, as their failure can lead to catastrophic consequences. One of the most subtle damage mechanisms affecting these components is fretting fatigue, which is a particularly challenging damage mechanism in these components, as it can initiate cracks under real service conditions and is difficult to detect in its early stages, which is vital to ensure operational safety and to optimize maintenance strategies. This paper focuses on the development of fretting fatigue damage in solid railway axles under realistic service-like conditions. Full-scale axle specimens with artificially induced notches were subjected to loading conditions that promote fretting fatigue crack initiation and growth. Acoustic emission techniques were used to monitor the damage progression, and post-processing of the emitted signals, by using wavelet-based tools, was conducted to identify early indicators of crack formation. The experimental findings demonstrate that the proposed approach allows for reliable identification of fretting-induced crack initiation, contributing valuable insights into the in-service behavior of railway axles under this damage mechanism. Full article
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23 pages, 8003 KiB  
Article
Study on Meso-Mechanical Evolution Characteristics and Numerical Simulation of Deep Soft Rock
by Anying Yuan, Hao Huang and Tang Li
Processes 2025, 13(8), 2358; https://doi.org/10.3390/pr13082358 - 24 Jul 2025
Viewed by 294
Abstract
To reveal the meso-mechanical essence of deep rock mass failure and capture precursor information, this study focuses on soft rock failure mechanisms. Based on the discontinuous medium discrete element method (DEM), we employed digital image correlation (DIC) technology, acoustic emission (AE) monitoring, and [...] Read more.
To reveal the meso-mechanical essence of deep rock mass failure and capture precursor information, this study focuses on soft rock failure mechanisms. Based on the discontinuous medium discrete element method (DEM), we employed digital image correlation (DIC) technology, acoustic emission (AE) monitoring, and particle flow code (PFC) numerical simulation to investigate the failure evolution characteristics and AE quantitative representation of soft rocks. Key findings include the following: Localized high-strain zones emerge on specimen surfaces before macroscopic crack visualization, with crack tip positions guiding both high-strain zones and crack propagation directions. Strong force chain evolution exhibits high consistency with the macroscopic stress response—as stress increases and damage progresses, force chains concentrate near macroscopic fracture surfaces, aligning with crack propagation directions, while numerous short force chains coalesce into longer chains. The spatial and temporal distribution characteristics of acoustic emissions were explored, and the damage types were quantitatively characterized, with ring-down counts demonstrating four distinct stages: sporadic, gradual increase, stepwise growth, and surge. Shear failures predominantly occurred along macroscopic fracture surfaces. At the same time, there is a phenomenon of acoustic emission silence in front of the stress peak in the surrounding rock of deep soft rock roadway, as a potential precursor indicator for engineering disaster early warning. These findings provide critical theoretical support for deep engineering disaster prediction. Full article
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20 pages, 5441 KiB  
Article
Acoustic Emission Monitoring Method for Multi-Strand Fractures in Post-Tensioned Prestressed Hollow Core Slab Bridges Using Waveguide Rods
by Wei Yan, Shiwei Niu, Wei Liu, Juan Li, Shu Si, Xilong Qi, Shengli Li, Nan Jiang, Shuhan Chen and Guangming Wu
Buildings 2025, 15(14), 2576; https://doi.org/10.3390/buildings15142576 - 21 Jul 2025
Viewed by 247
Abstract
Acoustic emission (AE) technology has been extensively applied in the damage assessment of steel strands; however, it remains inadequate in identifying and quantifying the number of strand fractures, which limits the accuracy and reliability of prestressed structure monitoring. In this study, a test [...] Read more.
Acoustic emission (AE) technology has been extensively applied in the damage assessment of steel strands; however, it remains inadequate in identifying and quantifying the number of strand fractures, which limits the accuracy and reliability of prestressed structure monitoring. In this study, a test platform based on practical engineering was built. The AE monitoring method using a waveguide rod was applied to identify signals from different numbers of strand fractures, and their acoustic characteristics were analyzed using Fourier transform and multi-bandwidth wavelet transform. The propagation attenuation behavior of the AE signals in the waveguide rod was then analyzed, and the optimal parameters for field monitoring as well as the maximum number of plates suitable for series beam plates were determined. The results show that AE signals decrease exponentially with an increasing propagation distance, and attenuation models for various AE parameters were established. As the number of strand fractures increases, the amplitude of the dominant frequency increases significantly, and the energy distribution shifts towards higher-frequency bands. This finding introduces a novel approach for quantifying fractures in steel strands, enhancing the effectiveness of AE technology in monitoring and laying a foundation for the development of related technologies. Full article
(This article belongs to the Topic Nondestructive Testing and Evaluation)
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17 pages, 2862 KiB  
Article
Crack Assessment Using Acoustic Emission in Cement-Free High-Performance Concrete Under Mechanical Stress
by Muhammad Ali Rostampour, Davood Mostofinejad, Hadi Bahmani and Hasan Mostafaei
J. Compos. Sci. 2025, 9(7), 380; https://doi.org/10.3390/jcs9070380 - 19 Jul 2025
Cited by 1 | Viewed by 338
Abstract
This study investigates the cracking behavior of high-performance calcium oxide-activated concrete incorporating basalt and synthetic macro fibers under compressive and flexural loading. Acoustic emission (AE) monitoring was employed to capture real-time crack initiation and propagation, offering insights into damage evolution mechanisms. A comprehensive [...] Read more.
This study investigates the cracking behavior of high-performance calcium oxide-activated concrete incorporating basalt and synthetic macro fibers under compressive and flexural loading. Acoustic emission (AE) monitoring was employed to capture real-time crack initiation and propagation, offering insights into damage evolution mechanisms. A comprehensive series of uniaxial compression and four-point bending tests were conducted on fiber-reinforced and plain specimens. AE parameters, including count, duration, risetime, amplitude, and signal energy, were analyzed to quantify crack intensity and classify fracture modes. The results showed that tensile cracking dominated even under compressive loading due to lateral stresses, while fiber inclusion significantly enhanced toughness by promoting distributed microcracking and reducing abrupt energy release. Basalt fibers were particularly effective under flexural loading, increasing the post-peak load-bearing capacity, whereas synthetic macro fibers excelled in minimizing tensile crack occurrence under compression. Full article
(This article belongs to the Section Composites Applications)
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28 pages, 3531 KiB  
Review
Review of Acoustic Emission Detection Technology for Valve Internal Leakage: Mechanisms, Methods, Challenges, and Application Prospects
by Dongjie Zheng, Xing Wang, Lingling Yang, Yunqi Li, Hui Xia, Haochuan Zhang and Xiaomei Xiang
Sensors 2025, 25(14), 4487; https://doi.org/10.3390/s25144487 - 18 Jul 2025
Viewed by 465
Abstract
Internal leakage within the valve body constitutes a severe potential safety hazard in industrial fluid control systems, attributable to its high concealment and the resultant difficulty in detection via conventional methodologies. Acoustic emission (AE) technology, functioning as an efficient non-destructive testing approach, is [...] Read more.
Internal leakage within the valve body constitutes a severe potential safety hazard in industrial fluid control systems, attributable to its high concealment and the resultant difficulty in detection via conventional methodologies. Acoustic emission (AE) technology, functioning as an efficient non-destructive testing approach, is capable of capturing the transient stress waves induced by leakage, thereby furnishing an effective means for the real-time monitoring and quantitative assessment of internal leakage within the valve body. This paper conducts a systematic review of the theoretical foundations, signal-processing methodologies, and the latest research advancements related to the technology for detecting internal leakage in the valve body based on acoustic emission. Firstly, grounded in Lechlier’s acoustic analogy theory, the generation mechanism of acoustic emission signals arising from valve body leakage is elucidated. Secondly, a detailed analysis is conducted on diverse signal processing techniques and their corresponding optimization strategies, encompassing parameter analysis, time–frequency analysis, nonlinear dynamics methods, and intelligent algorithms. Moreover, this paper recapitulates the current challenges encountered by this technology and delineates future research orientations, such as the fusion of multi-modal sensors, the deployment of lightweight deep learning models, and integration with the Internet of Things. This study provides a systematic reference for the engineering application and theoretical development of the acoustic emission-based technology for detecting internal leakage in valves. Full article
(This article belongs to the Topic Advances in Non-Destructive Testing Methods, 3rd Edition)
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33 pages, 6970 KiB  
Article
Wake Characteristics and Thermal Properties of Underwater Vehicle Based on DDES Numerical Simulation
by Yu Lu, Jiacheng Cui, Bing Liu, Shuai Shi and Wu Shao
J. Mar. Sci. Eng. 2025, 13(7), 1371; https://doi.org/10.3390/jmse13071371 - 18 Jul 2025
Viewed by 262
Abstract
Investigating the coupled hydrodynamic and thermal wakes induced by underwater vehicles is vital for non-acoustic detection and environmental monitoring. Here, the standard SUBOFF model is simulated under eight operating conditions—speeds of 10, 15, and 20 kn; depths of 10, 20, and 30 m; [...] Read more.
Investigating the coupled hydrodynamic and thermal wakes induced by underwater vehicles is vital for non-acoustic detection and environmental monitoring. Here, the standard SUBOFF model is simulated under eight operating conditions—speeds of 10, 15, and 20 kn; depths of 10, 20, and 30 m; and both with and without thermal discharge—using Delayed Detached Eddy Simulation (DDES) coupled with the Volume of Fluid (VOF) method. Results indicate that, under heat emission conditions, higher speeds accelerate wake temperature decay, making the thermal wake difficult to detect downstream; without heat emission, turbulent mixing dominates the temperature field, and speed effects are minor. With increased speed, wake vorticity at a fixed location grows by about 30%, free-surface wave height rises from 0.05 to 0.15 m, and wavelength remains around 1.8 m, all positively correlated with speed. Dive depth is negatively correlated with wave height, decreasing from 0.15 to 0.04 m as depth increases from 5 to 20 m, while wavelength remains largely unchanged. At a 10 m submergence depth, the thermal wake is clearly detectable on the surface but becomes hard to detect beyond 20 m, indicating a pronounced depth effect on its visibility. These results not only confirm the positive correlation between vessel speed and wake vorticity reported in earlier studies but also extend those findings by providing the first quantitative evaluation of how submergence depth critically limits thermal wake visibility beyond 20 m. This research provides quantitative evaluations of wake characteristics under varying speeds, depths, and heat emissions, offering valuable insights for stealth navigation and detection technologies. Full article
(This article belongs to the Special Issue Advanced Studies in Ship Fluid Mechanics)
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12 pages, 2262 KiB  
Article
Long-Term Creep Mechanical and Acoustic Emission Characteristics of Water-Immersed Coal Pillar Dam
by Ersheng Zha, Mingbo Chi, Zhiguo Cao, Baoyang Wu, Jianjun Hu and Yan Zhu
Appl. Sci. 2025, 15(14), 8012; https://doi.org/10.3390/app15148012 - 18 Jul 2025
Viewed by 192
Abstract
This study conducted uniaxial creep tests on coal samples under both natural and water-saturated conditions for durations of about 180 days per sample to study the stability of coal pillar dams of the Daliuta Coal Mine underground reservoir. Combined with synchronized acoustic emission [...] Read more.
This study conducted uniaxial creep tests on coal samples under both natural and water-saturated conditions for durations of about 180 days per sample to study the stability of coal pillar dams of the Daliuta Coal Mine underground reservoir. Combined with synchronized acoustic emission (AE) monitoring, the research systematically revealed the time-dependent deformation mechanisms and damage evolution laws of coal under prolonged water immersion and natural conditions. The results indicate that water-immersed coal exhibits a unique negative creep phenomenon at the initial stage, with the strain rate down to −0.00086%/d, attributed to non-uniform pore compaction and elastic rebound effects. During the steady-state creep phase, the creep rates under water-immersed and natural conditions were comparable. However, water immersion led to an 11.4% attenuation in elastic modulus, decreasing from 2300 MPa to 2037 MPa. Water immersion would also suppress AE activity, leading to the average daily AE events of 128, which is only 25% of that under natural conditions. In the accelerating creep stage, the AE event rate surged abruptly, validating its potential as an early warning indicator for coal pillar instability. Based on the identified long-term strength of the coal sample, it is recommended to maintain operational loads below the threshold of 9 MPa. This research provides crucial theoretical foundations and experimental data for optimizing the design and safety monitoring of coal pillar dams in CMURs. Full article
(This article belongs to the Section Civil Engineering)
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19 pages, 5255 KiB  
Article
Health Status Assessment of Passenger Ropeway Bearings Based on Multi-Parameter Acoustic Emission Analysis
by Junjiao Zhang, Yongna Shen, Zhanwen Wu, Gongtian Shen, Yilin Yuan and Bin Hu
Sensors 2025, 25(14), 4403; https://doi.org/10.3390/s25144403 - 15 Jul 2025
Viewed by 232
Abstract
This study presents a comprehensive investigation of acoustic emission (AE) characteristics for condition monitoring of rolling bearings in passenger ropeway systems. Through controlled laboratory experiments and field validation across multiple operational ropeways, we establish an optimized AE-based diagnostic framework. Key findings demonstrate that [...] Read more.
This study presents a comprehensive investigation of acoustic emission (AE) characteristics for condition monitoring of rolling bearings in passenger ropeway systems. Through controlled laboratory experiments and field validation across multiple operational ropeways, we establish an optimized AE-based diagnostic framework. Key findings demonstrate that resonant VS150-RIC sensors outperform broadband sensors in defect detection, showing greater energy response at characteristic frequencies for inner race defects. The RMS parameter emerges as a robust diagnostic indicator, with defective bearings exhibiting periodic peaks and higher mean RMS values. Field tests reveal progressive RMS escalation preceding visible damage, enabling predictive maintenance. Furthermore, we develop a novel Paligemma LLM model for automated wear detection using AE time-domain images. The research validates the AE technology’s superiority over conventional vibration methods for low-speed bearing monitoring, providing a scientifically grounded approach for safety-critical ropeway maintenance. Full article
(This article belongs to the Special Issue Sensor-Based Condition Monitoring and Non-Destructive Testing)
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18 pages, 5979 KiB  
Article
Bending-Induced Progressive Damage of 3D-Printed Sandwich-Structured Composites by Non-Destructive Testing
by Lianhua Ma, Heng Sun, Xu Dong, Zhenyue Liu and Biao Wang
Polymers 2025, 17(14), 1936; https://doi.org/10.3390/polym17141936 - 15 Jul 2025
Viewed by 399
Abstract
With the extensive application of 3D-printed composites across multiple industries, the investigation into their structural reliability under complex loading conditions has become a critical research focus. This study comprehensively employs acoustic emission (AE) monitoring, digital image correlation (DIC) measurement, and micro-computed tomography (Micro-CT) [...] Read more.
With the extensive application of 3D-printed composites across multiple industries, the investigation into their structural reliability under complex loading conditions has become a critical research focus. This study comprehensively employs acoustic emission (AE) monitoring, digital image correlation (DIC) measurement, and micro-computed tomography (Micro-CT) visualization techniques to explore the progressive damage behavior of 3D-printed sandwich-structured composites reinforced with continuous carbon fiber sheets under three-point bending. Mechanical tests show that increasing the fiber content of face sheets from 10% to 20% enhances average bending strength by 56%, while low fiber content compromises stiffness and load-bearing capacity. AE analysis categorizes damage modes into matrix cracking (<50 kHz), debonding/delamination (50–150 kHz), and fiber breakage (>150 kHz) using k-means clustering algorithms. DIC measurement reveals significant structural deformation processes during damage progression. The AE-DIC-Micro-CT combination demonstrates an initial undamaged state, followed by damage initiation and propagation in the subsequent stages. This integrated approach provides an effective method for damage assessment, guiding the design and reliability improvement of 3D-printed composites. Full article
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28 pages, 1536 KiB  
Review
Remote Non-Destructive Testing of Port Cranes: A Review of Vibration and Acoustic Sensors with IoT Integration
by Jan Lean Tai, Mohamed Thariq Hameed Sultan, Rafał Grzejda and Farah Syazwani Shahar
J. Mar. Sci. Eng. 2025, 13(7), 1338; https://doi.org/10.3390/jmse13071338 - 13 Jul 2025
Viewed by 624
Abstract
Safe and efficient operation of port cranes is vital for maintaining the efficiency of global maritime logistics. However, traditional non-destructive testing methods face significant limitations in harsh port environments, such as periodic inspection intervals, restricted access to structural components, and a lack of [...] Read more.
Safe and efficient operation of port cranes is vital for maintaining the efficiency of global maritime logistics. However, traditional non-destructive testing methods face significant limitations in harsh port environments, such as periodic inspection intervals, restricted access to structural components, and a lack of real-time monitoring. This review explores the emerging paradigm of remote non-destructive testing through the integration of vibration and acoustic emission sensors with Internet of Things platforms. By enabling continuous, real-time monitoring, these sensor systems can detect early indicators of mechanical degradation, structural fatigue, and corrosion. This study synthesizes findings from over 100 peer-reviewed sources and identifies a significant gap in the application of these technologies to port cranes. Although vibration and acoustic emission sensors have been widely studied in various fields, their application to port cranes remains underexplored, presenting a novel and promising avenue for future research and practical applications. The unique operational demands and structural complexities of port cranes, coupled with their critical role in global trade logistics, make them ideal for leveraging these sensors in tandem with Internet of Things solutions. This integration not only overcomes the limitations of traditional non-destructive testing methods, but also offers substantial benefits, including enhanced safety, reduced inspection costs, and improved operational efficiency. This review concludes by proposing future research directions to enhance sensor performance, data analytics, and Internet of Things integration, paving the way for predictive maintenance strategies that increase operational uptime and improve safety in port crane operations. Full article
(This article belongs to the Section Ocean Engineering)
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25 pages, 7489 KiB  
Article
Influence of Recycled Tire Steel Fiber Content on the Mechanical Properties and Fracture Characteristics of Ultra-High-Performance Concrete
by Junyan Yu, Qifan Wu, Dongyan Zhao and Yubo Jiao
Materials 2025, 18(14), 3300; https://doi.org/10.3390/ma18143300 - 13 Jul 2025
Viewed by 361
Abstract
Ultra-high-performance concrete (UHPC) reinforced with recycled tire steel fibers (RTSFs) was studied to evaluate its mechanical properties and cracking behavior. Using acoustic emission (AE) monitoring, researchers tested various RTSF replacement rates in compression and flexural tests. Results revealed a clear trend: mechanical properties [...] Read more.
Ultra-high-performance concrete (UHPC) reinforced with recycled tire steel fibers (RTSFs) was studied to evaluate its mechanical properties and cracking behavior. Using acoustic emission (AE) monitoring, researchers tested various RTSF replacement rates in compression and flexural tests. Results revealed a clear trend: mechanical properties initially improved then declined with increasing RTSF content, peaking at 25% replacement. AE analysis showed distinct patterns in energy release and crack propagation. Signal timing for energy and ringing count followed a delayed-to-advanced sequence, while b-value and information entropy changes indicated optimal flexural performance at specific replacement rates. RA-AF classification demonstrated that shear failure reached its minimum (25% replacement), with shear cracks increasing at higher ratios. These findings demonstrate RTSFs’ dual benefits: enhancing UHPC performance while promoting sustainability. The 25% replacement ratio emerged as the optimal balance, improving strength while delaying crack formation. This study provides insights into the mechanism by which waste tire steel fibers enhance the performance of UHPC. This research provides valuable insights for developing eco-friendly UHPC formulations using recycled materials, offering both environmental and economic advantages for construction applications. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 6724 KiB  
Article
Experimental Study on Damage Characteristics and Microcrack Development of Coal Samples with Different Water Erosion Under Uniaxial Compression
by Maoru Sun, Qiang Xu, Heng He, Jiqiang Shen, Xun Zhang, Yuanfeng Fan, Yukuan Fan and Jinrong Ma
Processes 2025, 13(7), 2196; https://doi.org/10.3390/pr13072196 - 9 Jul 2025
Viewed by 357
Abstract
It is vital to stabilize pillar dams in underground reservoirs in coal mine goafs to protect groundwater resources and quarry safety, practice green mining, and protect the ecological environment. Considering the actual occurrence of coal pillar dams in underground reservoirs, acoustic emission (AE) [...] Read more.
It is vital to stabilize pillar dams in underground reservoirs in coal mine goafs to protect groundwater resources and quarry safety, practice green mining, and protect the ecological environment. Considering the actual occurrence of coal pillar dams in underground reservoirs, acoustic emission (AE) mechanical tests were performed on dry, naturally absorbed, and soaked coal samples. According to the mechanical analysis, Quantitative analysis revealed that dry samples exhibited the highest mechanical parameters (peak strength: 12.3 ± 0.8 MPa; elastic modulus: 1.45 ± 0.12 GPa), followed by natural absorption (peak strength: 9.7 ± 0.6 MPa; elastic modulus: 1.02 ± 0.09 GPa), and soaked absorption showed the lowest values (peak strength: 7.2 ± 0.5 MPa; elastic modulus: 0.78 ± 0.07 GPa). The rate of mechanical deterioration increased by ~25% per 1% increase in moisture content. It was identified that the internal crack development presented a macrofracture surface initiating at the sample center and expanding radially outward, and gradually expanding to the edges by adopting AE seismic source localization and the K-means clustering algorithm. Soaked absorption was easier to produce shear cracks than natural absorption, and a higher water content increased the likelihood. The b-value of the AE damage evaluation index based on crack development was negatively correlated with the rock damage state, and the S-value was positively correlated, and both effectively characterized it. The research results can offer reference and guidance for the support design, monitoring, and warning of coal pillar dams in underground reservoirs. (The samples were tested under two moisture conditions: (1) ‘Soaked absorption’—samples fully saturated by immersion in water for 24 h, and (2) ‘Natural absorption’—samples equilibrated at 50% relative humidity and 25 °C for 7 days). Full article
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24 pages, 5443 KiB  
Article
Impact of Early-Age Curing and Environmental Conditions on Shrinkage and Microcracking in Concrete
by Magdalena Bacharz, Kamil Bacharz and Wiesław Trąmpczyński
Materials 2025, 18(13), 3185; https://doi.org/10.3390/ma18133185 - 5 Jul 2025
Viewed by 398
Abstract
This study analyzed the effects of curing and maturation on the formation of shrinkage strain and destructive processes in concrete. Experimental tests were performed on commonly used concrete, class C30/37, with basalt aggregate and blast furnace cement tested: at constant temperature after water [...] Read more.
This study analyzed the effects of curing and maturation on the formation of shrinkage strain and destructive processes in concrete. Experimental tests were performed on commonly used concrete, class C30/37, with basalt aggregate and blast furnace cement tested: at constant temperature after water curing, at constant temperature without water curing, and under cyclically changing temperature without prior curing. Shrinkage strain was measured for 46 days with an extensometer on 150 × 150 × 600 mm specimens, and the acoustic emission (AE) method was used to monitor microcracks and processes in concrete in real time. The results were compared with the model according to EN 1992-1-1:2023. It was found that this model correctly estimates shrinkage strain for wet-curing concrete, but there are discrepancies for air-dried concrete, regardless of temperature and moisture conditions (constant/variable). Correlation coefficients between shrinkage strain increments and process increments in early-age concrete are proposed. Correlations between shrinkage strain and destructive processes occurring in concrete were confirmed. It was found that by using correlation coefficients, it is possible to estimate internal damage in relation to shrinkage strain. The results indicate the need to develop guidelines for estimating shrinkage strain in non-model environmental conditions and demonstrate the usefulness of the nondestructive AE method in diagnosing early damage, especially in concrete structures exposed to adverse service conditions. Full article
(This article belongs to the Collection Concrete and Building Materials)
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14 pages, 8098 KiB  
Article
A Comparative Study on the Flexural Behavior of UHPC Beams Reinforced with NPR and Conventional Steel Rebars
by Jin-Ben Gu, Yu-Han Chen, Yi Tao, Jun-Yan Wang and Shao-Xiong Zhang
Buildings 2025, 15(13), 2358; https://doi.org/10.3390/buildings15132358 - 5 Jul 2025
Viewed by 278
Abstract
This study investigates how different longitudinal steel rebars influence the flexural performance and cracking mechanisms of reinforced ultra-high-performance concrete (UHPC) beams, combining axial tensile tests using acoustic emission monitoring with standard four-point bending tests. A series of experimental assessments on the flexural behavior [...] Read more.
This study investigates how different longitudinal steel rebars influence the flexural performance and cracking mechanisms of reinforced ultra-high-performance concrete (UHPC) beams, combining axial tensile tests using acoustic emission monitoring with standard four-point bending tests. A series of experimental assessments on the flexural behavior of UHPC beams reinforced with various types of longitudinal reinforcement was conducted. The types of longitudinal reinforcement mainly encompassed HRB 400, HRB 600, and NPR steel rebars. The test results revealed that the UHPC beams reinforced with the three types of longitudinal steel rebar exhibited distinctly different failure modes. Compared to the single dominant crack failure typical of UHPC beams reinforced with HRB 400 steel rebars, the beams using HRB 600 rebars exhibited a tendency under balanced failure conditions to develop fewer main cracks (typically two or three). Conversely, the UHPC beams incorporating NPR steel rebars exhibited significantly more cracking within the pure bending zone, characterized by six to eight uniformly distributed main cracks. Meanwhile, the HRB 600 and NPR steel rebars effectively upgraded the flexural load-bearing capacity and deformation ability compared to the HRB 400 steel rebars. By integrating the findings from the direct tensile tests on reinforced UHPC, aided by acoustic emission source location, this research specifically highlights the damage mechanisms associated with each rebar type. Full article
(This article belongs to the Special Issue Key Technologies and Innovative Applications of 3D Concrete Printing)
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