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Sensor-Based Condition Monitoring and Non-Destructive Testing

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Fault Diagnosis & Sensors".

Deadline for manuscript submissions: 31 December 2026 | Viewed by 400

Special Issue Editor


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Guest Editor
Department of Engineering, School of Computing and Engineering, University of Huddersfield, Huddersfield HD1 3DH, UK
Interests: condition monitoring; structural health monitoring; non-destructive testing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Sensor-based condition monitoring and non-destructive testing technologies/systems have become especially important for most industrial sectors and academic research; the most challenging topic in this field is sensor-based condition monitoring of machinery and non-destructive testing of materials.

The main challenges for these areas are as follows:

  • Most industrial assets/machineries work in non-stationary operations;
  • Most excitations of materials and, therefore, sensor outputs are non-stationary.

One of the most important industrial requirements for sensor-based condition monitoring and non-destructive testing technologies is effective monitoring/testing at an early stage of damage development.

Addressing these challenges requires novel developments related to sensors and intelligent sensors, time–frequency and the non-linear higher-order spectral analysis of sensor data and adaptation of sensor-based monitoring/testing technologies to non-stationary conditions related to machineries and materials.

Therefore, this Special Issue focuses on sensor-based condition monitoring and non-destructive testing technologies and systems for machineries/structures, paying attention to novel developments related to sensors and intelligent vibration sensors, signal processing of sensor data, artificial intelligence and machine learning for monitoring/testing decision making and the adaptation of sensor-based monitoring/testing technologies to non-stationary conditions related to machineries and materials.

This Special Issue will not cover non-novel “case study manuscripts”. Potential authors need to provide clear statements of manuscript novelties, which should be based on comprehensive state-of-the art reviews.

Prof. Dr. Len Gelman
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sensors is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • condition monitoring
  • non-destructive testing
  • classical, time–frequency and higher-order signal processing
  • adaptation of sensor-based monitoring/testing technologies

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Published Papers (1 paper)

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Research

19 pages, 5255 KiB  
Article
Health Status Assessment of Passenger Ropeway Bearings Based on Multi-Parameter Acoustic Emission Analysis
by Junjiao Zhang, Yongna Shen, Zhanwen Wu, Gongtian Shen, Yilin Yuan and Bin Hu
Sensors 2025, 25(14), 4403; https://doi.org/10.3390/s25144403 - 15 Jul 2025
Viewed by 264
Abstract
This study presents a comprehensive investigation of acoustic emission (AE) characteristics for condition monitoring of rolling bearings in passenger ropeway systems. Through controlled laboratory experiments and field validation across multiple operational ropeways, we establish an optimized AE-based diagnostic framework. Key findings demonstrate that [...] Read more.
This study presents a comprehensive investigation of acoustic emission (AE) characteristics for condition monitoring of rolling bearings in passenger ropeway systems. Through controlled laboratory experiments and field validation across multiple operational ropeways, we establish an optimized AE-based diagnostic framework. Key findings demonstrate that resonant VS150-RIC sensors outperform broadband sensors in defect detection, showing greater energy response at characteristic frequencies for inner race defects. The RMS parameter emerges as a robust diagnostic indicator, with defective bearings exhibiting periodic peaks and higher mean RMS values. Field tests reveal progressive RMS escalation preceding visible damage, enabling predictive maintenance. Furthermore, we develop a novel Paligemma LLM model for automated wear detection using AE time-domain images. The research validates the AE technology’s superiority over conventional vibration methods for low-speed bearing monitoring, providing a scientifically grounded approach for safety-critical ropeway maintenance. Full article
(This article belongs to the Special Issue Sensor-Based Condition Monitoring and Non-Destructive Testing)
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