Search Results (139)

This study investigates the thermally induced phase transformation of Ni-exchanged LTA zeolite as a dual-purpose method for nickel immobilization and the synthesis of stable ceramic pigments. The process describes a cost-effective and sustainable alternative to conventional pigment production, aligning with circular economy principles. Upon thermal treatment at temperatures ranging between 900 °C and 1300 °C, Ni-exchanged LTA zeolite undergoes a transformation to NiAl₂O₄ spinel, confirmed by XRPD, FTIR, and thermal analysis. Initially, NiO is formed, but as the temperature increases, it dissolves and transforms into NiAl₂O₄. Colorimetric studies revealed intensified blue pigmentation with increasing temperature, correlating with crystallite growth and structural evolution. SEM analysis showed morphological changes from cubic particles to sintered agglomerates, enhancing pigment stability and hardness. The Ni-LTA sample calcined at 1300 °C showed the highest hue angle, which was consistent with the formation of over 99 wt.% of the nickel aluminate crystalline phase at this temperature. The results demonstrate that Ni-LTA zeolite can be effectively transformed into durable greenish-blue pigments suitable for application in porcelain. This transformation is especially evident at 1300 °C, where a spinel phase (NiAlSi₂O₄) forms, with colorimetric values: L = 58.94, a* = –16.08, and b* = –15.90. Full article

A SiO₂-Al₂O₃-B₂O₃-CaO-MgO-Na₂O glass-based protective lubricant coating was developed for Ti-6Al-4V alloy forging, featuring a fully non-toxic formulation. The coating consisted of a composite glass matrix formed by blending two phases with distinct softening temperatures, extending its operational window to 700–950 °C. The composite glass showed initial softening at 700 °C and complete melting at 800 °C, with contact angle measurements confirming superior wettability (θ < 90°) across the forging range (800~950 °C). With an increase in temperature, the surface tension of the composite glass melt decreased, and subsequently, the wettability of the composite glass melt was significantly improved. XRD revealed that the uncoated Ti-6Al-4V formed a 22 μm thick rutile TiO₂ scale with a porous structure and interfacial cracks, while the coated sample retained an amorphous glass layer with no TiO₂. Cross-sectional SEM showed a crack-free, poreless interface with strong metallurgical bonding, in contrast to the uncoated sample’s spalled oxide layer. EDS showed minimal oxygen diffusion of the glass coating into the substrate. Ring upsetting tests showed that the coating reduced friction from 0.5–0.7 to 0.3 (50–57% decrease). Collectively, the glass protective lubricant coating showed good performance in terms of protection and lubrication. Full article

The new mineral achyrophanite (K,Na)₃(Fe³⁺,Ti,Al,Mg)₅O₂(AsO₄)₅ was found in high-temperature sublimates of the Arsenatnaya fumarole at the Second scoria cone of the Northern Breakthrough of the Great Tolbachik Fissure Eruption, Tolbachik volcano, Kamchatka, Russia. It is associated with aphthitalite-group sulfates, hematite, alluaudite-group arsenates (badalovite, calciojohillerite, johillerite, nickenichite, hatertite, and khrenovite), ozerovaite, pansnerite, arsenatrotitanite, yurmarinite, svabite, tilasite, katiarsite, yurgensonite, As-bearing sanidine, anhydrite, rutile, cassiterite, and pseudobrookite. Achyrophanite occurs as long-prismatic to acicular or, rarer, tabular crystals up to 0.02 × 0.2 × 1.5 mm, which form parallel, radiating, bush-like, or chaotic aggregates up to 3 mm across. It is transparent, straw-yellow to golden yellow, with strong vitreous luster. The mineral is brittle, with (001) perfect cleavage. D_calc is 3.814 g cm^–3. Achyrophanite is optically biaxial (+), α = 1.823(7), β = 1.840(7), γ = 1.895(7) (589 nm), 2V (meas.) = 60(10)°. Chemical composition (wt.%, electron microprobe) is: Na₂O 3.68, K₂O 9.32, CaO 0.38, MgO 1.37, MnO 0.08, CuO 0.82, ZnO 0.48, Al₂O₃ 2.09, Fe₂O₃ 20.42, SiO₂ 0.12, TiO₂ 7.35, P₂O₅ 0.14, V₂O₅ 0.33, As₂O₅ 51.88, SO₃ 1.04, and total 99.40. The empirical formula calculated based on 22 O apfu is Na_1.29K_2.15Ca_0.07Mg_0.34Mn_0.01Cu_0.11Zn_0.06Al_0.44Fe³⁺_2.77Ti_1.00Si_0.02P_0.02S_0.14V_0.04As_4.90O₂₂. Achyrophanite is orthorhombic, space group P222₁, a = 6.5824(2), b = 13.2488(4), c = 10.7613(3) Å, V = 938.48(5) ų and Z = 2. The strongest reflections of the PXRD pattern [d,Å(I)(hkl)] are 5.615(59)(101), 4.174(42)(022), 3.669(31)(130), 3.148(33)(103), 2.852(43)(141), 2.814(100)(042, 202), 2.689(29)(004), and 2.237(28)(152). The crystal structure of achyrophanite (solved from single-crystal XRD data, R = 4.47%) is unique. It is based on the octahedral-tetrahedral M-T-O pseudo-framework (M = Fe³⁺ with admixed Ti, Al, Mg, Na; T = As⁵⁺). Large-cation A sites (A = K, Na) are located in the channels of the pseudo-framework. The achyrophanite structure can be described as stuffed, with the defect heteropolyhedral pseudo-framework derivative of the orthorhombic Fe³⁺AsO₄ archetype. The mineral is named from the Greek άχυρον, straw, and φαίνομαι, to appear, in allusion to its typical straw-yellow color and long prismatic habit of crystals. Full article

A novel bioactive glass–ceramic was developed using biogenic hydroxyapatite (BHA) synthesized from Rapana venosa (Black Sea) shells and monocalcium phosphate monohydrate [Ca(H₂PO₄)₂·H₂O] via solid-state synthesis. The prepared batches were obtained by combining BHA with SiO₂, B₂O₃, and Na₂O, melted at 1200 °C and melt-quenched in water to form glass–ceramic materials. Dense biogenic hydroxyapatite-based ceramics were successfully sintered at 1200 °C (2 h hold) using a 25 mass % sintering additive composed of 35 mass % B₂O₃, 45 mass % SiO₂, 10 mass % Al₂O₃, and 10 mass % Na₂O. Structural characterization was carried out using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The resulting materials consisted of a well-defined crystalline hydroxyapatite phase [Ca₁₀(PO₄)₆(OH)₂] alongside an amorphous phase. In samples with increased SiO₂ and reduced B₂O₃ content (composition 3), a finely dispersed Na₃Ca₆(PO₄)₅ crystalline phase appeared, with a reduced presence of hydroxyapatite. Bioactivity was assessed in simulated body fluid (SBF) after 10 and 20 days of immersion, confirming the material’s ability to support apatite layer formation. The main structural units SiO₄, PO₄, and BO₃ are interconnected through Si–O–Si, B–O–B, P–O–P, and mixed Si–O–Al linkages, contributing to both structural stability and bioactivity. Full article

A Cl-rich annitic mica is present in zones in taxitic gabbro–dolerite enriched in base metal sulfides in the eastern portion of the Oktyabrsky deposit in the Norilsk complex (Russia). Other Cl-enriched minerals in the assemblage include hastingsite (4.06 wt.% Cl), ferro-hornblende (2.53 wt.%), and chlorapatite (>6 wt.%). New wavelength-dispersive electron probe analyses reveal compositions with up to 7.75 wt.% Cl, corresponding to the formula K_0.742Na_0.047Ca_0.007)_Σ0.796 (Fe²⁺_2.901Mg_0.078Mn_0.047Ti_0.007Cr_0.003)_Σ3.036 (Si_3.190Al_0.782)_Σ3.972O₁₀ (Cl_1.105OH_0.854F_0.041)_Σ2.000 based on 22 negative charges per formula unit, in which OH(calc.) = 2 − (Cl + F). Unfortunately, the grain size of the Cl-dominant mica precluded a single-crystal X-ray diffraction study even though its EBSD pattern confirms its identity as a member of the Mica group. We present results of a refinement of a crystal from the same mineralized sample containing 0.90(6) apfu Cl [R1 = 7.89% for 3720 unique reflections]. The mica is monoclinic, space group C2/m, a 5.3991(4), b 9.3586(6), c 10.2421(10) Å, β 100.873(9)°, V = 508.22(7) ų, Z = 2. We also describe physical properties and provide a Raman spectrum. Among the mica compositions acquired from the same sample, a high Cl content is correlated with relative enrichment in Si, Mn, and Na and with a depletion in Al, Mg (low Mg#), K, Cr, and Ti. The buildup in Cl in the ore-forming environment is ultimately due to efficient fractional crystallization of the basic magma, with possible contributions from the Devonian metasedimentary sequences that it intruded. Full article

In recent days, aluminum-based hybrid composites have garnered more interest than monolithic alloys owing to their remarkable properties, encompassing a high strength-to-weight ratio, excellent corrosion resistance, and impressive wear durability. The present study attempts to optimize the multiple wear attribute characteristics of Al6061/SiC/Al₂O₃ hybrid composites using grey and entropy-based VIKOR techniques. The composites were produced by adding equal proportions of SiC/Al₂O₃ (0–12 wt.%) ceramics through the stir-casting process, using an ultrasonication setup. Dry sliding wear experiments were executed with tribometer variants, namely reinforcement content (wt.%), load (N), sliding velocity (v), and sliding distance (SD), following L₂₇ OA. The optimal combination of process variables for achieving high GRG values from grey analysis was found to be A₃-B₃-C₃-D₃. The S/N ratios and ANOVA results for GRG indicated that RF content (wt.%) is the predominant component determining multiple outcomes, followed by sliding distance, load, and sliding velocity. The multi-order regression model formulated for the VIKOR index (Q_i) displayed high significance and more accuracy, with a variance of 0.0216 and a coefficient of determination (R²), and adjusted R² values of 99.60% and 99.14%. Subsequent morphological studies indicated that plowing, abrasion, and adhesion mechanisms are the dominant modes of wear. Full article

B₄C is beneficial for forming a glassy film that is effective at impeding oxygen diffusion and improving the oxidation resistance of coatings at high temperature. The effect of B₄C content on the oxidation resistance of a B₄C-SiO₂–Albite/Al₂O₃ (BSA/AO) double-layer coating by the slurry brushing method at 900 °C was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and differential scanning calorimetry (DSC) with thermogravimetric analysis (TGA) in this work. It is indicated that the composite coating with 20 wt% B₄C exhibits excellent oxidation resistance at high temperature, which shows a mass loss of only 0.11% for the coated carbon block after being exposed to 900 °C for 196 h. This is attributed to the in situ formation of a thin, dense glass layer with good self-healing ability at the interface of the B₄C-SiO₂–Albite/Al₂O₃ composite coating within 1 h and the persistence and stability of the dense glass layer during exposure. The mechanism is discussed in detail. Full article

The Cr₂O₃ film on the outer surface of traditional cracking furnace tubes is prone to spalling, which shortens the tube life. Fe-Ni-Cr-based austenitic stainless steel (AFA alloy) with added Al has attracted attention because it can form a more stable Al₂O₃ film on the surface. However, the alloy’s mechanical performance and the stability and oxidation resistance of the oxide film need to be improved simultaneously. This investigation examined silicon concentration variations (0–1.5 wt.%) on AFA alloy’s ambient-temperature tensile performance and oxidation response under reduced oxygen partial pressures (10⁻¹⁸–10⁻¹⁶ bar). The findings demonstrate that the alloy was composed of the FCC, B2-NiAl, and M₂₃C₆ phases. With Si addition, the B2-NiAl phase volume fraction increased. Mechanical testing demonstrated progressive elevation in tensile strength and hardness coupled with reduced elongation, attributable to combined solid-solution hardening and B2-NiAl precipitation strengthening. At low oxygen pressure, a continuous multi-layer oxide film developed on the alloy’s surface: the outermost layer was composed of a continuous Cr₂O₃ layer, with a fraction of MnCr₂O₄ spinel phase enriched on the outer surface. The middle layer was SiO₂, which evolved from a particulate to a continuous layer with increasing Si content. The innermost layer was composed of Al₂O₃. Accelerated manganese diffusion through Cr₂O₃ facilitated MnCr₂O₄ spinel layer formation. Full article

Rhodamine B dye is a hazardous pollutant that poses significant risks to human health and aquatic ecosystems due to its toxic, carcinogenic nature and high chemical stability. To address this issue, analcime@nickel orthosilicate nanocomposites were synthesized via the hydrothermal method for efficient rhodamine B dye removal. Two nanocomposites were synthesized: EW (without a template) and ET (with polyethylene glycol 400 as a template, followed by calcination at 600 °C for 5 h). X-ray diffraction (XRD) confirmed the formation of analcime (NaAlSi₂O₆) and nickel orthosilicate (Ni₂SiO₄), with crystallite sizes of 72.93 nm (EW) and 63.60 nm (ET). Energy-dispersive X-ray spectroscopy (EDX) showed distinct distributions of oxygen, sodium, aluminum, silicon, and nickel. Field-emission scanning electron microscopy (FE-SEM) revealed irregular morphology for EW and uniform spherical nanoparticles for ET. The maximum adsorption capacities (Q_max) were 174.83 mg/g for EW and 210.53 mg/g for ET. Adsorption followed the pseudo-second-order kinetic model and was best described by the Langmuir isotherm, indicating monolayer chemisorption. Thermodynamic studies showed that adsorption was exothermic (ΔH = −45.62 to −50.92 kJ/mol) and spontaneous (ΔG < 0) and involved an entropy increase (ΔS = +0.1441 to +0.1569 kJ/mol·K). These findings demonstrate the superior adsorption efficiency of the ET composite and its potential application in dye-contaminated wastewater treatment. Full article

In this work, a small amount of AlN whiskers (ranging from 2 wt.% to 8 wt.%) was incorporated into CaO-MgO-ZnO-B₂O₃-SiO₂ (CMZBS)–glass/Al₂O₃ composites so as to obtain glass-ceramics with a thermally conductive network through sintering between 700 °C and 1000 °C. Special attention was given to the densification behavior, dielectric properties, and thermal conductivity of CMZBS/Al₂O₃/AlN–glass–ceramic composites with varying AlN whisker contents. According to the results, composites with desirable thermal, mechanical, and dielectrical properties were successfully fabricated. Notably, the composites containing 6 wt.% AlN whiskers, sintered at 800 °C, exhibited the most optimal comprehensive properties (dielectric constant of 7.06, dielectric loss of 383 × 10⁻⁵, thermal expansion coefficient of 6.40·10⁻⁶/K, flexural strength of 180 MPa, and thermal conductivity of 5.17 W/(m·K)). Given these attributes, this CMZBS/Al₂O₃/AlN composite holds great potential for applications in LTCC (low-temperature co-fired ceramic). Full article

Nioboixiolite-(□) is a new mineral found in a carbonatite sill from the Bayan Obo mine, Baotou City, Inner Mongolia, China. It occurs as anhedral to subhedral grains (100 to 500 μm in diameter) that are disseminated in carbonatite rock composed of dolomite, calcite, magnetite, apatite, biotite, actionlike, zircon, and columbite-(Fe). Most of these grains are highly serrated, with numerous inclusions of columbite-(Fe). The mineral is gray to deep black in color; is opaque, with a semi-metallic luster; has a black streak; and is brittle, with an uneven conchoidal splintery. The Mohs hardness is 6–6½, and the calculated density is 6.05 g/cm³. The reflection color is gray with a blue tone, and there is no double reflection color. The measured reflectivity of nioboixiolite-(□) is about 10.6%~12.1%, close to that of ixiolite (11%–13%). Nioboixiolite-(□) is non-fluorescent under 254 nm (short-wave) and 366 nm (long-wave) ultraviolet light. The average chemical analysis results (wt.%) of twelve electron microprobe analyses are F 0.01, MnO 0.12, MgO 0.15, BaO 0.62, PbO 0.91, SrO 1.49, CaO 2.76, Al₂O₃ 0.01, TREE₂O₃ 1.58, Fe₂O₃ 3.57, ThO₂ 0.11, SiO₂ 1.69, TiO₂ 3.68, Ta₂O₅ 13.95, Nb₂O₅ 47.04, and UO₃ 21.56, with a total of 99.25. The simplified formula is [Nb⁵⁺, Ta⁵⁺,Ti⁴⁺, Fe³⁺,□,]O₂. X-ray diffraction data show that nioboixiolite-(□) is orthorhombic, belonging to the space group Pbcn (#60). The refined unit cell parameters are a = 4.7071(5) Å, b = 5.7097(7) Å, c = 5.1111(6) Å, V = 138.31(3), and β = 90(1) °Å³ with Z = 4. In the crystal structure of nioboixiolite-(□), all cations occupy a single M1 site. In these minerals, edge-sharing M₁O₆ octahedra form chains along the c direction. In this direction, the chains are connected with each other via common vertices of the octahedra. The strongest measured X-ray powder diffraction lines are [d in Å, (I/I0), (hkl)]: 3.662(20) (110), 2.975(100) (111), 2.501(20) (021), 1.770(20) (122), 1.458(20) (023). A type specimen was deposited in the Geological Museum of China with catalogue number M16118, No. 15, Yangrou Hutong, Xisi, Beijing 100031, People’s Republic of China. Full article

This study aims to determine the extent to which coating composition and workpiece properties impact machinability and tool selection when turning Compacted Graphite Iron (CGI) under extreme roughing conditions. Two CGI workpieces, differing in pearlite content and graphite nodularity, were machined at a cutting speed of 180 m/min, feed rate of 0.18 mm/rev, and depth of cut of 3 mm. To assess the impact of tool properties across a wide range of commercially available tools, four diverse multilayered cemented carbide tools were evaluated: Tool A and Tool B with a thin AlTiSiN PVD coating, Tool C with a thick Al₂O₃-TiCN CVD coating, and Tool D with a thin Al₂O₃-TiC PVD coating. The machinability of CGI and wear mechanisms were analyzed using pre-cutting characterization, in-process optical microscopy, and post-test SEM analysis. The results revealed that CGI microstructural variations only affected tool life for Tool A, with a 110% increase in tool life between machining CGI Grade B and Grade A, but that the effects were negligible for all other tools. Tool C had a 250% and 70% longer tool life compared to the next best performance (Tool A) for CGI Grade A and CGI Grade B, respectively. With its thick CVD-coating, Tool C consistently outperformed the others due to its superior protection of the flank face and cutting edge under high-stress conditions. The cutting-induced stresses played a more significant role in the tool wear process than minor differences in workpiece microstructure or tool properties, and a thick CVD coating was most effective in addressing the tool wear effects for the extreme roughing conditions. However, differences in tool life for Tool A showed that tool behavior cannot be predicted based on a single system parameter, even for extreme conditions. Instead, tool properties, workpiece properties, cutting conditions, and their interactions should be considered collectively to evaluate the extent that an individual parameter impacts machinability. This research demonstrates that a comprehensive approach such as this can allow for more effective tool selection and thus lead to significant cost savings and more efficient manufacturing operations. Full article

Manufacturing sectors, including automotive, aerospace, military, and aviation, are paying close attention to the increasing need for composite materials with better characteristics. Composite materials are significantly used in industry owing to their high-quality, low-cost materials with outstanding characteristics and low weight. Hence, aluminum-based materials are preferred over other traditional materials owing to their low cost, great wear resistance, and excellent strength-to-weight ratio. However, the mechanical characteristics and wear behavior of the Al-based materials can be further improved by using suitable reinforcing agents. The various reinforcing agents, including whiskers, particulates, continuous fibers, and discontinuous fibers, are widely used owing to enhanced tribological and mechanical behavior comparable to bare Al alloy. Further, the advancement in the overall characteristics of the composite material can be obtained by optimizing the process parameters of the processing approach and the amount and types of reinforcement. Amongst the various available techniques, stir casting is the most suitable technique for the manufacturing of composite material. The amount of reinforcement controls the porosity (%) of the composite, while the types of reinforcement identify the compatibility with Al alloy through improvement in the overall characteristics of the composites. Fly ash, SiC, TiC, Al₂O₃, TiO₂, B₄C, etc. are the most commonly used reinforcing agents in AMMCs (aluminum metal matrix composites). The current research emphasizes how different forms of reinforcement affect AMMCs and evaluates reinforcement influence on the mechanical and tribo characteristics of composite material. Full article

The kinetic stability provided by the sterically demanding {SiN^Dipp}²⁻ dianion (SiN^Dipp = {CH₂SiMe₂NDipp}₂; Dipp = 2,6-i-Pr₂C₆H₃) is intrinsic to the isolation of not only the group 1 alumanyl reagents ([{SiN^Dipp}AlM]₂; M = K, Rb, Cs) but also facilitates the completely selective oxidative addition of a C-H bond of 1,2-C₂B₁₀H₁₂ to the aluminium centre. In each case, the resultant compounds comprise a four-coordinate o-carboranyl (hydrido)aluminate anion, [(SiN^Dipp)Al(H)(1,2-C₂B₁₀H₁₁)]⁻, in which the carboranyl cage is bonded to aluminium by an Al-C σ bond. Although the anions further assemble as extended network structures based on Al-H∙∙∙M, B-H∙∙∙M, and C-H∙∙∙M interactions, each structure is unique due to the significant variation in M⁺ ionic radius as group 1 is descended. The potassium derivative crystallises as a one-dimensional polymer, its rubidium analogue is a dimer due to the polyhapto-sequestration of a molecule of benzene solvent within the alkali metal coordination sphere, and the caesium species is a two-dimensional assembly of hexameric aggregates. Full article

SiC multiphase ceramics were prepared via spark plasma sintering using AlN and TiB₂ as the second phase and Y₂O₃ as a sintering additive. The effects of TiB₂ content (10 vol.% and 20 vol.%) and sintering temperature (1900 °C to 2100 °C) on the phase composition, microstructure, and mechanical and tribological properties of SiC multiphase ceramics were investigated. The results showed that Y₂O₃ reacts with Al₂O₃ on the surface of AlN to form the intercrystalline phase Y₄Al₂O₉ (YAM), which promotes the densification of the multiphase ceramics. The highest density of SiC multiphase ceramics was achieved at 10 vol.% TiB₂ content. Moreover, TiB₂ and SiC exhibited good interfacial compatibility. In turn, a thin solid-solution layer (~50 nm) was formed by SiC and AlN at the interface. The periodic structure of SiC prevented the dislocation movement and inhibited the base plane slip. The most optimal mechanic characteristics (a density of 98.3%, hardness of 28 GPa, fracture toughness of 5.7 MPa·m^1/2, and bending strength of 553 MPa) were attained at the TiB₂ content of 10 vol.%. The specific wear rates of SiC multiphase ceramics were (4–8) × 10⁻⁵ mm³/N·m at 25 °C and 2.5 × 10⁻⁵ mm³/N·m at 600 °C. The wear mechanism changed from abrasion at 25 °C to a tribo-chemical reaction at 600 °C. Therefore, adding lubricious oxides of TiB₂ is beneficial for the improvement in wear resistance of SiC ceramics at 600 °C. Full article