Search Results (1,501)

As high-end equipment manufacturing advances, demand for improved surface performance in critical components has increased. Laser cladding is an advanced surface strengthening technique that affords effective surface modification. During the laser cladding process, obtaining a fine grain microstructure usually helps to enhance the microhardness, wear resistance, and corrosion resistance of the cladding layer. However, conventional laser cladding often yields coarse columnar grains that limit further performance improvements, so process optimization to achieve grain refinement is necessary. In this study, oscillating laser cladding was combined with a pulsed-wave (PW) laser mode to deposit a fine-grained Al₂CrFe₂Ni₄Ti_1.5 high-entropy alloy cladding on Q550 steel substrates. Compared with continuous-wave (CW) laser cladding, the PW mode produced markedly refined grains and concomitant improvements in microhardness, wear resistance, and corrosion resistance. Specifically, the microhardness of the PW cladding layer reached approximately 673.34 HV_0.5, the wear volume was approximately 0.06 mm³, the wear rate was approximately 0.21 × 10⁻⁴ mm³/N·m, and the corrosion current density decreased to approximately 1.212 × 10⁻⁵ A·cm⁻². This work presents a novel approach for producing high-performance, wear-resistant, and corrosion-resistant high-entropy alloy cladding layers, and offers both theoretical insight and potential engineering applications. Full article

Pt-Fe alloys with abundant inclusions are from the Camumbi River placer deposit, Ecuador. They are derived from unknown Alaskan–Uralian-type intrusion(s) within the Late Cretaceous Naranjal accreted terrane. Compositions of our previously documented chilled silicate glass inclusions are increasingly fractioned from hydrous ferrobasalt to rhyolite in terms of TAS (total alkalis vs. silica). Their liquid lines of descent change from tholeiitic to the calc-alkaline magma series. Here, we document seven exceptional rare composite inclusion parageneses of Cu–PGM (platinum-group mineral) sulfides, each coexisting with and exsolved from related coexisting, fractionated silicate glass (melt). Differentiation is dominated by fractional crystallization in PGM bulk compositions from tholeiitic silicate melts at the highest T (temperature): ~1018 °C. Silicate glass inclusions following the lower T calc-alkaline trend coexist with sulfide PGM parageneses that were likely differentiated, in terms of Pt-Rh-Pd and BMs (base metals), by incongruent melting due to decompression and S-degassing at ~983–830 °C. S-saturated sulfide melts become S-undersaturated below 845 °C. The calculated temperatures are for silicate glass. Pt-rich braggite shows increasing fractionation towards Pd-rich vysotskite within one inclusion paragenesis. A late braggite–vysotskite fractionation trend shows decreasing minor base metals (BMs). Thiospinels are dominated by cuprorhodsite. Minor thiospinels indicate Fe and then strong Ni enrichment at the lowest T. Decompression exsolutions, deflation, and the partial melting of some sulfide inclusion parageneses support rapid ascent to higher crustal levels within a deep-sourced cumulate intrusion. Full article

Titanium-based bulk metallic glasses (BMGs) offer high strength, lower stiffness than Ti-6Al-4V, and superior corrosion resistance, but conventional Ti glass-forming systems often contain toxic Ni, Be, or Cu. This work investigates five novel Ti-based alloys free of these elements—Ti₄₂Zr₃₅Si₅Co_12.5Sn_2.5Ta₃, Ti₄₂Zr₄₀Ta₃Si₁₅, Ti₆₀Nb₁₅Zr₁₀Si₁₅, Ti₃₉Zr₃₂Si₂₉, and Ti_65.5Fe_22.5Si₁₂—synthesized by arc melting and suction casting. Single-track laser remelting using a selective laser melting (SLM) system was performed to simulate additive manufacturing and examine microstructural evolution, cracking behavior, mechanical properties, and cytocompatibility. All alloys solidified into fully crystalline α/β-Ti matrices with Ti/Zr silicides; no amorphous structures were obtained. Laser remelting refined the microstructure but did not induce glass formation, consistent with the known limited glass-forming ability of Cu/Ni/Be-free Ti systems. Cracking was observed at low laser energies but crack density decreased as laser energy increased. Cracks were eliminated above ~0.4 J/mm for most alloys. Ti₄₂Zr₃₅Si₅Co_12.5Sn_2.5Ta₃ exhibited the lowest stiffness (~125 GPa), while Ti₆₀Nb₁₅Zr₁₀Si₁₅ showed the highest due to silicide precipitation. Cytotoxicity tests (ISO 10993-5) confirmed all alloys to be non-toxic, with some extracts even enhancing fibroblast proliferation. This rapid laser-remelting approach enables cost-effective screening of Ti-based glass-forming alloys for additive manufacturing. Ti–Zr–Ta–Si systems demonstrated the most promising properties for further testing using the powder bed method. Full article

Pipeline steels under cyclic loading in corrosive environments are prone to wear and corrosion–wear synergy. Low-dilution, high-reliability Ni-based Cold Metal Transfer (CMT) overlays are therefore required to ensure structural integrity. In this work, three overlay architectures were deposited on L415QS pipeline steel: a single-layer ERNiFeCr-1 coating, a double-layer ERNiFeCr-1/ERNiFeCr-1 coating, and an ERNiCrMo-3 interlayer plus ERNiFeCr-1 working layer. The microstructure, interfacial composition gradients, and dry sliding wear behavior were systematically characterized to clarify the role of interlayer design. The single-layer ERNiFeCr-1 coating shows a graded transition from epitaxial columnar grains to cellular/dendritic and fine equiaxed grains, with smooth Fe dilution, Ni–Cr enrichment, and a high fraction of high-angle grain boundaries, resulting in sound metallurgical bonding and good crack resistance. The double-layer ERNiFeCr-1 coating contains coarse, strongly textured columnar grains and pronounced interdendritic segregation in the upper layer, which promotes adhesive fatigue and brittle spalling and degrades wear resistance and friction stability. The ERNiCrMo-3 interlayer introduces continuous Fe-decreasing and Ni-Cr/Mo-increasing gradients, refines grains, suppresses continuous brittle phases, and generates dispersed second phases that assist crack deflection and load redistribution. Under dry sliding, the tribological performance ranks as follows: interlayer + overlay > single-layer > double-layer. The ERNiCrMo-3 interlayer system maintains the lowest and most stable friction coefficient due to the formation of a dense tribo-oxidative glaze layer. These results demonstrate an effective hierarchical alloy-process design strategy for optimizing Ni-based CMT overlays on pipeline steels. Full article

FeCoNiCu(Cr, Mn, La, Ce)-Al high-entropy alloys (HEAs) were prepared via a combined centrifugal casting–self-propagating high-temperature synthesis process to serve as multifunctional catalyst precursors. The findings indicated that even with aluminum content reaching 50 wt %, the typical bcc structure inherent to HEAs was preserved. Doping additions (Cr, Mn, La, and Ce) led to pronounced microstructural changes, including alterations in morphology, porosity, and elemental distribution, while the primary phase constituents of the FeCoNiCuAl-based alloys remained consistent. It was found that La and Ce exhibited poor bulk incorporation into the HEAs, evidenced by a low surface content. Aluminum leaching and hydrogen peroxide stabilization converted these precursors into catalysts. These catalysts demonstrated high activity in the deep oxidation of propane and CO. The FeCoNiCu catalyst achieved the best results for CO oxidation, reaching 100% CO conversion at 250 °C. For propane oxidation, the FeCoNiCuCrMn catalyst was the most active, yielding 100% CO conversion at 300 °C and 97% propane conversion at 400 °C. Full article

GH2132, an Ni–Cr–Fe-based superalloy for aero-engine components, exhibits hot workability that is highly sensitive to processing parameters. The hot deformation behavior of GH2132 alloy was investigated via isothermal compression (Gleeble-3500-GTC) over 850–1100 °C and 0.001–10 s⁻¹, combined with optical microscopy and EBSD characterization. A strain-compensated Arrhenius-type hyperbolic-sine model was established, achieving high predictive accuracy (R² = 0.9916; AARE = 3.86%) with an average activation energy Q = 446.2 kJ·mol⁻¹. Flow stress decreases with increasing temperature and increases with strain rate, while microstructural softening transitions from dynamic recovery to complete dynamic recrystallization at higher temperatures and lower strain rates. Three-dimensional power-dissipation and hot-processing maps (Dynamic Materials Model) delineate safe domains and instability regions, identifying an optimal window of 1000–1100 °C at 0.001–0.01 s⁻¹ and instability at 850–900 °C with 0.01–0.1 s⁻¹. These results provide guidance for selecting parameters for hot deformation behavior during thermomechanical processing of GH2132. Full article

High-entropy alloys (HEAs) are a class of multi-principal element materials composed of five or more elements in near-equimolar ratios. This unique compositional design generates high configurational entropy, which stabilizes simple solid solution phases and reduces the tendency for intermetallic compound formation. Unlike conventional alloys, HEAs exhibit a combination of properties that are often mutually exclusive, such as high strength and ductility, excellent thermal stability, superior corrosion and oxidation resistance. The exceptional mechanical performance of HEAs is attributed to mechanisms including lattice distortion strengthening, sluggish diffusion, and multiple active deformation pathways such as dislocation slip, twinning, and phase transformation. Advanced characterization techniques such as transmission electron microscopy (TEM), atom probe tomography (APT), and in situ mechanical testing have revealed the complex interplay between microstructure and properties. Computational approaches, including CALPHAD modeling, density functional theory (DFT), and machine learning, have significantly accelerated HEA design, allowing prediction of phase stability, mechanical behavior, and environmental resistance. Representative examples include the FCC-structured CoCrFeMnNi alloy, known for its exceptional cryogenic toughness, Al-containing dual-phase HEAs, such as AlCoCrFeNi, which exhibit high hardness and moderate ductility and refractory HEAs, such as NbMoTaW, which maintain ultra-high strength at temperatures above 1200 °C. Despite these advances, challenges remain in controlling microstructural homogeneity, understanding long-term environmental stability, and developing cost-effective manufacturing routes. This review provides a comprehensive and analytical study of recent progress in HEA research (focusing on literature from 2022–2025), covering thermodynamic fundamentals, design strategies, processing techniques, mechanical and chemical properties, and emerging applications, through highlighting opportunities and directions for future research. In summary, the review’s unique contribution lies in offering an up-to-date, mechanistically grounded, and computationally informed study on the HEAs research-linking composition, processing, structure, and properties to guide the next phase of alloy design and application. Full article

AlCrFeNiSi high-entropy alloy (HEA) components were fabricated using digital light processing (DLP) 3D printing, followed by debinding under oxygen-rich and oxygen-deficient atmospheres and sintering at various temperatures. The influence of atmosphere on microstructural evolution, elemental redistribution, and mechanical consolidation was systematically investigated. Oxygen-rich debinding induced oxidation-driven gas formation and surface cracking, whereas oxygen-deficient debinding preserved residual carbon that reduced porosity and enabled earlier densification. The layered microstructure progressively vanished with temperature, and full consolidation was achieved at 1100 °C in oxygen-rich and 1050 °C in oxygen-deficient environments. Correspondingly, both processing conditions yielded similar maximum compressive strengths (~5 MPa), although the oxygen-deficient condition attained this strength at a lower temperature. These findings demonstrate that controlling oxygen exposure during debinding provides an effective pathway to reduce the sintering temperature while maintaining the mechanical performance of DLP-printed AlCrFeNiSi HEA components. Full article

In this study, a multiphysics coupling numerical model was developed to investigate the thermal-fluid dynamics and microstructure evolution during the laser metal deposition of AlCoCrFeNi high-entropy alloy (HEA) coatings on 430 stainless steel substrates. The model integrated laser-powder interactions, temperature-dependent material properties, and the coupled effects of buoyancy and Marangoni convection on melt pool dynamics. The simulation results were compared with experimental data to validate the model’s effectiveness. The simulations revealed a strong bidirectional coupling between temperature and flow fields in the molten pool: the temperature distribution governed surface tension gradients that drove Marangoni convection patterns, while the resulting fluid motion dominated heat redistribution and pool morphology. Initially, the Peclet number (Pe_T) remained below 5, indicating conduction-controlled heat transfer with a hemispherical melt pool. As the process progressed, Pe_T exceeded 50 at maximum flow velocities of 2.31 mm/s, transitioning the pool from a circular to an elliptical geometry with peak temperatures reaching 2850 K, where Marangoni convection became the primary heat transfer mechanism. Solidification parameter distributions (G and R) were computed and quantitatively correlated with scanning electron microscopy (SEM)-observed microstructures to elucidate the columnar-to-equiaxed transition (CET). X-ray diffraction (XRD) analysis identified body-centered cubic (BCC), face-centered cubic (FCC), and ordered B2 phases within the coating. The resulting hierarchical microstructure, transitioning from fine equiaxed surface grains to coarse columnar interfacial grains, synergistically enhanced surface properties and established robust metallurgical bonding with the substrate. Full article

Cavitation resistance in hydraulic machinery requires the turbine and water pump surface to simultaneously possess high hardness and plasticity. To keep the FCC structure of the Al_xCoCrFeNi alloy matrix and introduce the particle strengthening effects, the suitable weight content of Cr₂AlC particles was calculated and added into Al_0.3CoCrFeNi powders. Due to the decomposition of Cr₂AlC during laser cladding, the microhardness of Al_0.3CoCrFeNi was enhanced by Al atoms and the eutectic-like Cr₇C₃ structure. In comparison with 5.81 GPa of Al_0.3CoCrFeNi coating measured by nanoindentation, the values of the eutectic-like structure and the matrix were measured as 7.76 GPa and 5.93 GPa in 12 wt.% Cr₂AlC/Al_0.3CoCrFeNi coating. Attributed to the pinning effect of hard Cr₇C₃ and high plastic matrix, the mass loss was reduced from 7.25 × 10⁻⁴ g/mm² for Al_0.3CoCrFeNi coating to 1.91 × 10⁻⁴ g/mm² Cr₂AlC/Al_0.3CoCrFeNi coating with a ratio of 73.8%. Full article

In the present study, AlCoCrFeNi_2.1 eutectic high-entropy alloy (EHEA) was fabricated by laser melting deposition (LMD). Then, post-heat treatment was performed at different temperatures to investigate its effects on microstructure and corrosion property of the alloy. The results obtained from microstructural characterization indicate that the alloy, whether heat-treated or not, exhibited a lamellar eutectic microstructure composed of alternating FCC and BCC phases. With the increase in the heating temperature from 600 to 1000 °C, the interlamellar spacing and volume fraction of the FCC phase gradually increased. Electrochemical testing in 3.5 wt.% NaCl solution revealed that the resistance of the alloy to corrosion was improved with the increasing heating temperature, which was attributed to the increased volume fraction of the FCC phase. However, the immersion test in 3.5 wt.% NaCl solution also suggests that heating above 800 °C increased the susceptibility of the alloy to pitting corrosion, due to the more pronounced enrichment of Al in the BCC phase. Full article

To investigate the radiation stability of the intermetallic in PH 13–8 Mo steel, precipitates with different sizes were generated and then the samples are irradiated with 400 keV Fe⁺ at room temperature with maximum damage up to 8 dpa. The pre- and post-irradiation samples are examined with selected area electron diffraction (SAED), scanning transmission electron microscopy (STEM) and Energy Dispersive Spectroscopy (EDS). Before the irradiation, B2 NiAl precipitates are uniformly distributed in matrix with increased sizes of 2.5, 4.9 and 8.1 nm. After the irradiation, the intensity of SAED superlattice pattern of B2 NiAl with 8.1 nm diminishes rather than disappeared in the remaining samples, indicating that the ordered B2 structure of NiAl precipitates of smaller size are mostly destroyed. EDS results proves that no elemental diffusion took place between the precipitates and matrix. Moiré fringes are found to be located beside dissolved precipitates attributed to radiation-enhanced diffusion. This work will provide advice for the material design of other intermetallic strengthened alloys especially in nuclear applications. Full article

This review highlights the significance of modern quantum-beam techniques, particularly neutron and synchrotron radiation sources, for advanced microstructural characterization of metallic systems. Following a brief introduction to neutron and synchrotron diffraction, selected studies demonstrate their application in probing thermally induced structural evolution in plastically deformed metals. Additively manufactured CoCrFeNi alloys and 316L stainless steels subjected to high-pressure torsion (HPT) were investigated by in situ neutron diffraction during heating, revealing the sequential regimes of recovery, recrystallization, and grain growth. Coupled with mechanical measurements, the results show that HPT followed by controlled thermal treatment improves the mechanical performance, offering strategies for designing engineering materials with enhanced properties. The thermal anisotropy behavior of Ti-45Al-7.5Nb alloys under in situ neutron diffraction is defined as anisotropic ordering upon heating, while the HPT-processed alloy displayed isotropic recovery of order at earlier temperatures. Complementary in situ synchrotron studies in rolled-sheet magnesium alloys unveiled microstructural rearrangement, grain rotation, recovery, and precipitate dissolution during annealing. And phase transformation, recovery, and recrystallization processes were detected in steel using HEXRD. This work emphasizes the complementary strengths of the neutron and synchrotron methods and recommends their broader application as powerful tools to unravel microstructure–property relationships in plastically deformed metals. Full article

This study investigates the effects of Ti addition on the microstructures, melting temperature ranges, thermal expansion behavior, high-temperature creep and oxidation resistances of an equimolar CoNiFeCr alloy of a foundry origin. The addition of 1.5 wt.% Ti does not really change the single-phase state of the reference quaternary alloy but induces a significant decrease in the melting start and melting end temperatures. The thermal expansion coefficient is slightly lowered. The creep resistance at 1100 °C is significantly enhanced. The oxidation at 1200 °C is controlled by species diffusion through a continuous chromia layer. The parabolic constant is higher than for the quaternary alloy, due to external and internal Ti oxidation. The presence of a thin layer of titanium oxide covering the chromia scale is suspected to limit chromia volatilization and the scale spallation at cooling. Globally, Ti demonstrated the beneficial influence of the high-temperature properties of the alloy. Full article

Metal hydride hydrogen compressors (MHHC) offer unique advantages over conventional mechanical compressors in high-pressure hydrogen refueling. In this study, we developed C15-structured Zr-Ti-Fe-Ni-V single-phase alloys for high-pressure hydrogen compression. By designing the alloy compositions—high Ni and low V—and employing a quenching process, the resulting ZrFe₂-based alloys exhibit reduced hydriding/dehydriding plateau hysteresis and slope, along with a narrow hydrogen solid solution zone. Notably, the Zr_0.8Ti_0.2Fe_1.2Ni_0.7V_0.1 alloy elevates the hydrogen pressure from 128.3 atm to 334.5 atm within 283–353 K, delivering an effective hydrogen capacity of 1.02 wt.%. Similarly, the Zr_0.9Ti_0.1Fe_1.2Ni_0.7V_0.1 alloy increases the hydrogen pressure from 60.4 atm to 221.8 atm across 283–363 K, with a capacity of 0.81 wt.%. This work provides a rational strategy for designing ZrFe₂-based alloys for efficient hydrogen compression and storage applications. Full article