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Leveraging Advanced AI for Smart and Sustainable Industry 4.0 Solutions

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Industrial Sensors".

Deadline for manuscript submissions: 25 August 2025 | Viewed by 4519

Special Issue Editors

1.Interdisciplinary Research Center for Intelligent Manufacturing & Robotics, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
2.Department of Research and Innovation, SCIEKORE Institute of Scientific Entrepreneurship and Technology, Batkhela 23020, Pakistan
Interests: IoT; AI; blockchain; interdisciplinary research; IT convergence
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
School of Electronics, Electrical Engineering and Computer Science, Queen’s University Belfast, BT7 1NN Belfast, UK
Interests: data science; AI; computational intelligence; distributed computing; IoT-based smart systems

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Guest Editor
Industrial and Management Systems Engineering Department, West Virginia University, Morgantown, WV 26506, USA
Interests: machine learning; blockchain; IoT; renewable energy; smart manufacturing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The emergence of Industry 4.0 marks a transformative era in manufacturing, characterized by the integration of advanced technologies such as artificial intelligence (AI), the Internet of Things (IoT), and cyber physical human systems. This Special Issue focuses on the latest advancements in AI technologies, including federated learning, explainable AI, and distributed AI, and their applications in modern manufacturing processes. Our aim is to explore how these technologies can enhance efficiency, innovation, and sustainability in manufacturing industries.

We invite research that spans a wide range of topics, reflecting the interdisciplinary nature of this field. We seek contributions that not only advance theoretical knowledge but also demonstrate practical implementations and case studies in manufacturing environments. This Special Issue will gather high-quality research that addresses the challenges and opportunities presented by Industry 4.0, providing insights into the future of manufacturing.

Topics of interest include, but are not limited to, the following:

  • Federated Learning in Smart Manufacturing;
  • Explainable AI for Quality Control and Predictive Maintenance;
  • Distributed AI for Real-Time Process Optimization;
  • IoT-Enabled Smart Factories;
  • Cyber Physical Human Systems and Their Role in Industry 4.0;
  • AI-Driven Supply Chain Management;
  • Robotics and Automation in Manufacturing;
  • Big Data Analytics for Manufacturing Intelligence;
  • Sustainability through AI in Manufacturing Processes;
  • Human–AI Collaboration in Production Environments;
  • Advanced Manufacturing Technologies for Customization and Flexibility;
  • Case Studies and Practical Applications of AI in Manufacturing.

We encourage submissions of original research articles, comprehensive reviews, and case studies that address these topics. Contributions should highlight novel approaches, experimental results, and theoretical advancements that drive the field forward.

Dr. Imran 
Dr. Naeem Iqbal
Dr. Prince Waqas Khan
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sensors is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • federated learning in smart manufacturing
  • explainable ai for quality control and predictive maintenance
  • distributed ai for real-time process optimization
  • IoT-enabled smart factories
  • cyber physical human systems and their role in Industry 4.0
  • AI-driven supply chain management
  • robotics and automation in manufacturing
  • big data analytics for manufacturing intelligence
  • sustainability through ai in manufacturing processes
  • human–ai collaboration in production environments
  • advanced manufacturing technologies for customization and flexibility
  • case studies and practical applications of AI in manufacturing

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Published Papers (1 paper)

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Review

39 pages, 1023 KiB  
Review
Artificial Intelligence for Quality Defects in the Automotive Industry: A Systemic Review
by Oswaldo Morales Matamoros, José Guillermo Takeo Nava, Jesús Jaime Moreno Escobar and Blanca Alhely Ceballos Chávez
Sensors 2025, 25(5), 1288; https://doi.org/10.3390/s25051288 - 20 Feb 2025
Viewed by 3975
Abstract
Artificial intelligence (AI) has become a revolutionary tool in the automotive sector, specifically in quality management and issue identification. This article presents a systematic review of AI implementations whose target is to enhance production processes within Industry 4.0 and 5.0. The main methods [...] Read more.
Artificial intelligence (AI) has become a revolutionary tool in the automotive sector, specifically in quality management and issue identification. This article presents a systematic review of AI implementations whose target is to enhance production processes within Industry 4.0 and 5.0. The main methods analyzed are deep learning, artificial neural networks, and principal component analysis, which improve defect detection, process automation, and predictive maintenance. The manuscript emphasizes AI’s role in live auto part tracking, decreasing dependance on manual inspections, and boosting zero-defect manufacturing strategies. The findings indicate that AI quality control tools, like convolutional neural networks for computer vision inspections, considerably strengthen fault identification precision while reducing material scrap. Furthermore, AI allows proactive maintenance by predicting machine defects before they happen. The study points out the importance of incorporating AI solutions in actual manufacturing methods to ensure consistent adaptation to Industry 5.0 requirements. Future investigations should prioritize transparent AI approaches, cyber-physical system consolidation, and AI material enhancement for sustainable production. In general terms, AI is changing quality assurance in the automotive industry, improving efficiency, consistency, and long-term results. Full article
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