Metal Additive Manufacturing – State of the Art 2021

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Additive Manufacturing".

Deadline for manuscript submissions: closed (31 January 2022) | Viewed by 4506

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School of Science and Technology, Örebro University, SE-701 82 Örebro, Sweden
Interests: digital transformation; materials and technologies for a circular economy; development and operation/use of sustainable products and manufacturing systems
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Special Issue Information

Dear Colleagues,

Additive manufacturing (AM), more popularly known as 3D printing, comprises a group of technologies used to produce objects through the addition (rather than the removal) of material. AM is used in many industries—aerospace, defense, automotive, consumer products, industrial products, medical devices, and architecture. AM is transforming the industry, and this industrial transformation is expected to become more comprehensive and reach a higher pace during the coming years.

Additive manufacturing of metal components with virtually no geometric limitations has enabled new product design options and opportunities, increased product performance, shortened the cycle time of part production, reduced total costs, shortened lead time, improved material efficiency, allowed the realization of more sustainable products and processes, and promoted full circularity in the economy and new revenue streams.

This Special Issue of Metals focuses on metal additive manufacturing with respect to the topics mentioned below (please see the Keywords/Topics). The papers presented in this Special Issue will give an account of the 2021 scientific, technological, and industrial state of the art for metal additive manufacturing from different perspectives. Your contribution to this 2021 report is highly valuable and will be appreciated.

Prof. Dr. Nader Asnafi
Guest Editor

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Keywords

  • Business models and engineering
  • Product/component design (including generative design, topology optimization, lattice and surface optimization, etc.)
  • Industrial applications (aerospace, defense, automotive, consumer, medical, and industrial products, etc.)
  • Material and process design and engineering
  • New materials
  • Powder production and characterization
  • Systems and equipment engineering
  • Post-processing
  • Process control and optimization and quality assurance

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Published Papers (1 paper)

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Research

18 pages, 4991 KiB  
Article
How Austenitic Is a Martensitic Steel Produced by Laser Powder Bed Fusion? A Cautionary Tale
by Fan Zhang, Mark R. Stoudt, Souzan Hammadi, Carelyn E. Campbell, Eric A. Lass and Maureen E. Williams
Metals 2021, 11(12), 1924; https://doi.org/10.3390/met11121924 - 29 Nov 2021
Cited by 12 | Viewed by 3009
Abstract
Accurate phase fraction analysis is an essential element of the microstructural characterization of alloys and often serves as a basis to quantify effects such as heat treatment or mechanical deformation. Additive manufacturing (AM) of metals, due to the intrinsic nonequilibrium solidification and spatial [...] Read more.
Accurate phase fraction analysis is an essential element of the microstructural characterization of alloys and often serves as a basis to quantify effects such as heat treatment or mechanical deformation. Additive manufacturing (AM) of metals, due to the intrinsic nonequilibrium solidification and spatial variability, creates additional challenges for the proper quantification of phase fraction. Such challenges are exacerbated when the alloy itself is prone to deformation-induced phase transformation. Using commonly available in-house X-ray diffraction (XRD) and electron backscatter diffraction (EBSD) and less commonly used synchrotron-based high-energy X-ray diffraction, we characterized nitrogen-atomized 17-4 precipitation-hardening martensitic stainless steel, a class of AM alloy that has received broad attention within the AM research community. On the same build, our measurements recovered the entire range of reported values on the austenite phase fractions of as-built AM 17-4 in literature, from ≈100% martensite to ≈100% austenite. Aided by Calphad simulation, our experimental findings established that our as-built AM 17-4 is almost fully austenitic and that in-house XRD and EBSD measurements are subject to significant uncertainties created by the specimen’s surface finish. Hence, measurements made using these techniques must be understood in their correct context. Our results carry significant implications, not only to AM 17-4 but also to AM alloys that are susceptible to deformation-induced structure transformation and suggest that characterizations with less accessible but bulk sensitive techniques such as synchrotron-based high energy X-ray diffraction or neutron diffraction may be required for proper understanding of these materials. Full article
(This article belongs to the Special Issue Metal Additive Manufacturing – State of the Art 2021)
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