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Additive Manufacturing for Advanced Thermal Management Systems

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 April 2026 | Viewed by 1122

Special Issue Editors


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Guest Editor
Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 27 Wybrzeze Wyspianskiego Street, 50-370 Wroclaw, Poland
Interests: 3D printing; composites; bioplastics; printing technology; PCM thermal insulation; porous materials; biocomposites; cellular materials; thermal conductivity; energy performance of buildings; heat exchangers; food preservation; 3D-printed food packaging; sustainability
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 27 Wybrzeze Wyspianskiego Street, 50-370 Wroclaw, Poland
Interests: heat exchangers; 3D printing; PCM thermal insulation; porous materials; thermal conductivity; energy performance of buildings; sustainability

Special Issue Information

Dear Colleagues,

In just a few short years, the additive manufacturing (AM) technology known as 3D printing has experienced intense growth from a niche technology to a disruptive innovation that has captured the imaginations of both mainstream manufacturers and hobbyists. This Special Issue will present the use of 3D printing for specific applications, materials, and manufacturing processes that help to optimize heat transfer in advanced thermal management systems, with a focus on sustainability. The ability to create complex geometries, customize designs, and use advanced materials provides opportunities for more efficient and stable heat transfer solutions. One of the key benefits of incremental technology is the potential reduction in material waste compared to traditional manufacturing methods. By optimizing the design and structure of heat transfer components, 3D printing enables lighter yet more efficient solutions and systems. The customization and flexibility of 3D printing enables the integration of heat transfer components into renewable energy systems.

Potential topics include, but are not limited to, the following:

  • Advanced thermal management systems materials;
  • Composite advanced thermal management systems;
  • Advanced thermal management systems heat transfer enhancement;
  • Novel designs for advanced thermal management systems;
  • Numerical modelling/experimental investigation of advanced thermal management systems;
  • Single-phase/phase-change advanced thermal management.

Dr. Beata Anwajler
Prof. Dr. Jacek Kasperski
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • additive manufacturing 3D printing
  • materials
  • heat transfer
  • sustainability
  • optimization of heat transfer
  • advanced thermal management systems

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Published Papers (1 paper)

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Research

26 pages, 15574 KB  
Article
Tensile and Structural Performance of Annealed 3D-Printed Polymer Composite Impellers for Pump-as-Turbine Applications in District Heating Networks
by Dominik Błoński, Grzegorz Romanik, Michał Augustyn and Paweł Regucki
Materials 2026, 19(1), 127; https://doi.org/10.3390/ma19010127 - 30 Dec 2025
Viewed by 500
Abstract
This study investigates the mechanical performance of three temperature-resistant 3D-printable polymer composites for turbine impellers used in district heating networks for pressure reduction. Using fused deposition modeling (FDM), tensile strength and deformation of ASA-X CF10, PA6-GF30, and ePAHT-CF15 were evaluated at temperatures representative [...] Read more.
This study investigates the mechanical performance of three temperature-resistant 3D-printable polymer composites for turbine impellers used in district heating networks for pressure reduction. Using fused deposition modeling (FDM), tensile strength and deformation of ASA-X CF10, PA6-GF30, and ePAHT-CF15 were evaluated at temperatures representative of real operating conditions (60–130 °C). These polymer composites were systematically tested, with particular emphasis on annealed ePAHT-CF15. Results demonstrated that annealing significantly improved mechanical performance, yielding higher tensile strength, Young’s modulus, and reduced deformation. Structural analyses confirmed that ePAHT-CF15, particularly when annealed at 200 °C, exhibited superior thermal stability and rigidity, making it the optimal material choice for high-temperature turbine impeller applications. These findings support the design of 3D-printed composite impellers for pump-as-turbine applications in district heating systems, where high stiffness and heat resistance are required. Full article
(This article belongs to the Special Issue Additive Manufacturing for Advanced Thermal Management Systems)
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