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Design and Process Strategies for Mechanical Reinforcement in Polymer Additive Manufacturing

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 May 2026 | Viewed by 668

Special Issue Editor


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Guest Editor
School of Mechanical Engineering, Gyeongsang National University, Jinju-daero, Jinju-si 52828, Gyeongsangnam-do, Republic of Korea
Interests: additive manufacturing

Special Issue Information

Dear Colleagues,

Polymer additive manufacturing (AM) is crucial to producing lightweight, customized, and functional components. Nevertheless, the mechanical properties of polymer-printed parts remain weak in comparison to those of conventionally manufactured materials due to poor interlayer bonding, void formation, and processing anisotropy. This Special Issue focuses on design and process strategies for mechanical reinforcement in polymer AM and related fabrication techniques. Topics of interest include novel material formulations such as fiber- or nanoparticle-reinforced thermoplastics, structural and lattice design optimization, and process parameter control for enhanced interlayer adhesion and strength uniformity. Post-processing approaches, including annealing, surface modification, or infiltration, are also encouraged. We welcome studies employing experimental characterization, finite element analysis, or machine learning-based optimization to predict and improve mechanical behavior. By bridging materials science, design methodology, and process engineering, this Special Issue aims to advance the understandings and performance of high-strength polymer AM components for real-world structural and functional applications.

Dr. Seong Je Park
Guest Editor

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Keywords

  • additive manufacturing
  • material extrusion
  • powder bed fusion
  • binder jetting
  • mechanical reinforcement
  • process optimization
  • design for additive manufacturing
  • post-processing
  • machine learning and AI optimization
  • numerical simulation and modeling

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Published Papers (1 paper)

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Research

7 pages, 1091 KB  
Communication
Evaluation of Mechanical Anisotropy of New Polycarbonate Through Process Parameter Optimization in Material Extrusion
by Jaemin Han, Seongjun Kim, Ji Eun Lee, Yong Son and Seong Je Park
Materials 2025, 18(24), 5511; https://doi.org/10.3390/ma18245511 - 8 Dec 2025
Viewed by 453
Abstract
The parts fabricated using the material extrusion (MEX) process exhibit anisotropic mechanical properties depending on the build orientation, primarily due to incomplete interlayer bonding. In this study, a new polycarbonate (PC) is adopted, and the anisotropic behavior of parts produced from this material [...] Read more.
The parts fabricated using the material extrusion (MEX) process exhibit anisotropic mechanical properties depending on the build orientation, primarily due to incomplete interlayer bonding. In this study, a new polycarbonate (PC) is adopted, and the anisotropic behavior of parts produced from this material is quantitatively investigated in MEX. First, we examine the deformation behavior of the material extruded (MEXed) parts according to chamber temperature. Additionally, we evaluate the surface roughness of MEXed parts as a function of the nozzle temperature. Finally, to identify the tensile strength anisotropy, tensile tests are conducted on MEXed specimens in two deposition directions using three nozzle temperatures that produced superior surface roughness. As a result, a PC adopted in this study exhibits relatively low tensile strength anisotropy, indicating that it is well suited for the MEX. Overall, this study not only provides a systematic procedure for optimizing the process parameters when adapting a new polymer to MEX, but also offers practical guidance for evaluating tensile strength anisotropy to determine whether the material is suitable for MEX. Full article
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