Recent Progress of Thin Wall Machining, 2nd Edition

A special issue of Machines (ISSN 2075-1702). This special issue belongs to the section "Material Processing Technology".

Deadline for manuscript submissions: 30 April 2025 | Viewed by 438

Special Issue Editor


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Guest Editor
School of Mechanical Engineering, Dalian University of Technology, Ganjingzi District, Dalian 116024, China
Interests: tool path; sculptured surface; machining dynamics; adaptive machining; NC machining
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Special Issue Information

Dear Colleagues,

Following the success of our previous Special Issue, titled “Recent Progress of Thin Wall Machining” (https://www.mdpi.com/journal/machines/special_issues/9JE0726ZUM), we are pleased to announce the next issue in the series, titled “Recent Progress of Thin Wall Machining, 2nd Edition”.

Many thin-wall parts, such as aircraft structural parts, impellers, and turbine blades, are widely used in the fields of aviation, aerospace, energy, and other fields. Currently, manufacturing thin-wall parts to enable their high performance is challenging. These thin-wall parts are crucial because they generally enable the core functions of high-end equipment. Moreover, these high-added-value products are becoming increasingly sophisticated. This means their thin-walled sub-structures need to be built with increasingly higher accuracy in geometry and performance. Currently, manufacturers face many barriers in creating thin-wall parts with desired shapes and properties due to their complex geometry, complicated thermal–mechanical coupling effects, low structural rigidity, time-varying dynamic characteristics, difficult-to-cut materials, and so on. Therefore, related theories and technologies that embrace chatter detection and suppression, tool path optimization, the control of residual stress distribution, etc., are vital to manufacturing thin-wall parts with high accuracy and efficiency.

This Special Issue aims to provide a platform for research that addresses challenges and advanced theories in the manufacture of thin-wall parts, which will benefit both researchers and manufacturers. Both original research and review articles related to thin-wall components are welcome.

Potential topics include (but are not limited to) the following:

  • Machining dynamics, stability prediction, and chatter suppression theory/technology;
  • Deformation and compensation theory/technology;
  • Tool path design and optimization;
  • Cutting force prediction;
  • Residual stress prediction and control theory/technology;
  • Simulation theory/technology using the finite element method (FEM);
  • Surface integrity control theory/methods/technology;
  • Computer-aided design theory/methods.

Prof. Dr. Yuwen Sun
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Machines is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • damage
  • fracture
  • failure
  • thin-walled structure
  • finite element method
  • experimental testing
  • machining
  • dynamics

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Related Special Issue

Published Papers (1 paper)

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Research

17 pages, 9105 KiB  
Article
Contour-Parallel Tool Path Generation Method for Efficient Machining of Multi-Island Cavities
by Bing Jiang, Yuwen Sun and Shuoxue Sun
Machines 2025, 13(4), 286; https://doi.org/10.3390/machines13040286 - 31 Mar 2025
Viewed by 257
Abstract
Multi-island cavities are common and complex features in structural parts of the aerospace, energy, and power fields. The processing is hindered by low programming efficiency and a strong dependence on the experience of process engineers. In response to these challenges, this paper proposes [...] Read more.
Multi-island cavities are common and complex features in structural parts of the aerospace, energy, and power fields. The processing is hindered by low programming efficiency and a strong dependence on the experience of process engineers. In response to these challenges, this paper proposes a highly efficient and robust contour-parallel tool path planning method aimed at improving the rough machining efficiency and quality of multi-island cavities. The method decomposes the complex cavity into multiple sub-regions based on angular geometric features. Subsequently, a closed boundary is formed by connecting the islands with the outer contour using the bridge algorithm. On this base, the method applies rule-based criteria to assess the validity of offset intersections and extracts valid closed loops through point tracing, effectively mitigating both local and global interferences. This approach guarantees the generation of smooth and stable contour-parallel tool paths. The tool path experiments on multiple multi-island cavities demonstrate that the proposed method is capable of automatically generating continuous, interference-free, and residue-free machining paths, thus significantly enhancing machining efficiency and surface quality. Full article
(This article belongs to the Special Issue Recent Progress of Thin Wall Machining, 2nd Edition)
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