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Lubricants, Volume 13, Issue 10

2025 October - 40 articles

Cover Story: Hot forming of aluminum alloys often suffers from severe material transfer, which deteriorates product quality and shortens tool life. This study highlights the potential of commercial PVD coatings—AlCrN, TiAlN, and Arc-DLC—in overcoming this challenge. By using a newly developed warm and hot upsetting sliding test, the research reproduces realistic tribological conditions of hot forming. The findings reveal that the Arc-DLC coating provides better resistance to aluminum adhesion and maintains lower friction at high temperatures, paving the way for more durable tools and cleaner, lubricant-free aluminum forming processes. View this paper
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Articles (40)

  • Article
  • Open Access
1 Citations
906 Views
20 Pages

Stability and Tribological Performance of Water-Emulsified Engine Oils for Hydrogen-Fuelled Internal Combustion Engines

  • Nur Aisya Affrina Mohamed Ariffin,
  • Jiahe Poy,
  • King Jye Wong,
  • Jo-Han Ng and
  • William Woei Fong Chong

21 October 2025

Hydrogen-fuelled internal combustion engines (H2ICEs) generate water vapour that can condense in the sump and form water-in-oil emulsions, altering lubricant performance. This study measures the viscosity–temperature behaviour, copper corrosivi...

  • Article
  • Open Access
884 Views
24 Pages

21 October 2025

Lubrication oil consumption (LOC) is one of the major sources of emissions from internal combustion (IC) engines; yet, analyzing and predicting it through modeling is challenging due to its multi-physics nature, which spans different time and length...

  • Article
  • Open Access
1,063 Views
14 Pages

Rheological Study and FTIR Analysis of Thermally Degraded Mineral and Biodegradable Hydraulic Fluids

  • Andreea Mirela Teleașă,
  • Nicolae-Alexandru Stoica,
  • Alexandru Valentin Rădulescu,
  • Sorin Cănănău,
  • Ludmila Motelica and
  • Radu Iulian Rădoi

21 October 2025

In this work, three hydraulic fluids—a paraffinic mineral hydraulic oil (H46) and two biodegradable oils (HETG46—hydraulic oil based on natural esters and HF-E46—hydraulic oil based on synthetic esters derived from fatty acids extra...

  • Article
  • Open Access
734 Views
19 Pages

20 October 2025

The purpose of this study is to explore the influence of different spring support structures and hydrostatic recess areas on the characteristics of hybrid tilting pad bearings lubricated by high-pressure CO2 to promote the development of high-pressur...

  • Article
  • Open Access
2 Citations
1,109 Views
11 Pages

20 October 2025

As the operating conditions of rolling bearings become increasingly demanding, traditional steel bearings can no longer fully meet the performance requirements of critical equipment. Silicon nitride full ceramic ball bearings, with intrinsic properti...

  • Article
  • Open Access
1 Citations
1,763 Views
22 Pages

20 October 2025

The tire-road friction coefficient (TRFC) is a critical parameter that significantly influences vehicle safety, handling stability, and driving comfort. Existing estimation methods based on vehicle dynamics suffer from a substantial decline in accura...

  • Article
  • Open Access
469 Views
13 Pages

20 October 2025

The acid number is widely recognized as one of the most essential and frequently used indicators for evaluating the degradation state of lubricants. Changes in acid number serve as a direct reflection of the oil’s oxidative deterioration. Conve...

  • Article
  • Open Access
2,381 Views
19 Pages

20 October 2025

Graphene exhibits great potential as an anti-friction coating material in MEMS. However, its underlying microscopic friction-reduction mechanism remains unclear. In this paper, the microstructural evolution and nanomechanical behavior of graphene coa...

  • Article
  • Open Access
789 Views
10 Pages

Deep Eutectic Solvents as Green and Novel Lubricant Additives for Castor Oil with High Tribological Performance

  • José M. Liñeira del Río,
  • A. Aourdou,
  • G. García-Marquínez,
  • J. M. Amado and
  • M. J. Tobar

18 October 2025

This research reveals the anti-friction and anti-wear performance of lubricants using a castor oil base and a deep eutectic solvent (DES1) as an additive. To this end, DES1 was synthesized in a successful manner using DL-menthol and dodecanoic acid a...

  • Article
  • Open Access
2 Citations
653 Views
14 Pages

Study of the Micropore Structure and Tribological Properties of PTFE-Modified Porous Polyimide

  • Xiaobo Sun,
  • Xiaohui Shang,
  • Yuanyuan Li,
  • Xiaoya Zhang,
  • Fei Chen,
  • Keying Li and
  • Ke Yan

18 October 2025

To address the challenges of regulating micropore properties and improving the tribological performance of porous polyimide (PPI), PPI/PTFE composites were fabricated via cold pressing–sintering. The effects of PTFE content on porosity, oil abs...

  • Review
  • Open Access
1 Citations
875 Views
18 Pages

A Review of Research on the Effect of Electromagnetic Field on Friction and Wear

  • Qiangqiang Zhang,
  • Xiaojian Yu,
  • Xueyan Xu,
  • Chuan Li,
  • Zhiquan Yang,
  • Xianguo Hu,
  • Kunhong Hu and
  • Tong Zhang

17 October 2025

With the trend towards intelligent and precision-oriented industrial equipment, the influence of electromagnetic fields on the properties of tribological pairs has attracted increasing attention. This paper systematically reviews recent research prog...

  • Article
  • Open Access
718 Views
16 Pages

17 October 2025

As a critical load-bearing component in mine hoisting systems, the service performance and lifespan of wire ropes are limited by the fretting wear behavior among their internal wires and strands. To investigate the effect of fretting parameters on th...

  • Article
  • Open Access
702 Views
16 Pages

The Enhancement of Friction Reduction and Anti-Wear Properties of Polyurea Greases Mediated by a Lithium Salt at Elevated Temperatures

  • Shukang Nan,
  • Xinhu Wu,
  • Quan Zhou,
  • Xiaozhen Wang,
  • Bin Li,
  • Junming Liu,
  • Qin Zhao,
  • Xiaobo Wang,
  • Bingbing Wang and
  • Kuiliang Gong

17 October 2025

Polyurea grease (PU) is widely used in the lubrication of heavy machinery, but it can still suffer from structural or performance degradation under extreme conditions such as high temperatures and heavy loads. This study successfully synthesized a hy...

  • Article
  • Open Access
746 Views
19 Pages

17 October 2025

Rubber bearings play a critical role as core components within the transmission systems of marine equipment. Investigating the evolution of their water-film stiffness coefficient under deep-sea conditions can provide deeper insights into the dynamic...

  • Article
  • Open Access
785 Views
38 Pages

Investigation of Thermo-Mechanical Characteristics in Friction Stir Processing of AZ91 Surface Composite: Novel Study Through SPH Analysis

  • Roshan Vijay Marode,
  • Tamiru Alemu Lemma,
  • Srinivasa Rao Pedapati,
  • Sambhaji Kusekar,
  • Vyankatesh Dhanraj Birajdar and
  • Adeel Hassan

16 October 2025

The current study examines the influence of tool rotational speed (TRS) and reinforcement volume fraction (%vol.) of SiC on particle distribution in the stir zone (SZ) of AZ91 Mg alloy. Two parameter sets were analyzed: S1 (500 rpm TRS, 13% vol.) and...

  • Article
  • Open Access
1 Citations
742 Views
18 Pages

Effect of Low-Pressure Gas Oxynitriding on the Microstructural Evolution and Wear Resistance of Ti-6Al-4V Alloy

  • Chih-Hao Yang,
  • Chang-Yu Li,
  • Ching-Cheng Chan,
  • Po-Cheng Chi,
  • Jing-Han Shih,
  • Fang-Yu Liao and
  • Shih-Hsien Chang

16 October 2025

A Ti-6Al-4V titanium alloy exhibits low hardness and poor wear resistance under sliding contact. This study evaluates the effect of low-pressure gas oxynitriding (LPON) followed by low-temperature oxidation on its microstructure and tribological perf...

  • Article
  • Open Access
1 Citations
671 Views
18 Pages

Unraveling the Friction and Wear Mechanisms of a Medium-Carbon Steel with a Gradient-Structured Surface Layer

  • Huaming Zhang,
  • Baoyan Que,
  • Li Dong,
  • Zhenling Li,
  • Yang Cheng and
  • Xiaogui Wang

14 October 2025

This study investigates the enhancement of tribological performance in coarse-grained (CG) 42CrMo steel through the development of gradient-structured (GS) samples using double-sided symmetrical surface mechanical rolling treatment (D-SMRT). Dry reci...

  • Article
  • Open Access
1 Citations
1,066 Views
22 Pages

14 October 2025

As a novel class of thin films, thin-film metallic glasses (TFMGs) hold broad application prospects in biomedicine, electronic components, etc. In this study, CuZr TFMGs were deposited at room temperature using a medium-frequency magnetron sputtering...

  • Article
  • Open Access
816 Views
14 Pages

13 October 2025

In this study, we investigated the tribological properties of various additives (lubricity, friction modifiers, anti-wear and extreme pressure) in a highly volatile paraffinic base oil formulated for stamping applications, using a newly developed met...

  • Article
  • Open Access
1 Citations
1,025 Views
34 Pages

12 October 2025

Traditional single-layer water-lubricated rubber or plastic bearings suffer from water film rupture, excessive frictional losses, and insufficient load-carrying capacity, which limit performance and service life in marine propulsion and ocean enginee...

  • Article
  • Open Access
965 Views
22 Pages

10 October 2025

Turn-milling is a relatively new process which combines turning and milling operations, offering a number of advantages such as chip breaking and interrupted cutting, which improves tool life. In addition to providing the capability of producing ecce...

  • Article
  • Open Access
1 Citations
1,270 Views
28 Pages

9 October 2025

Magnesium alloys are widely used in automotive and aerospace applications due to their light weight but suffer from poor tribological performance. This study investigates the effects of base oil (SAE 5W-30) with 100% hBN, 100% ZnO, and various ratios...

  • Review
  • Open Access
1 Citations
1,911 Views
18 Pages

8 October 2025

When exposed to high contact pressure and shear conditions, the sliding and/or rolling contact interfaces of moving mechanical systems can experience significant friction and wear losses, thereby impairing their efficiency, reliability, and environme...

  • Article
  • Open Access
1 Citations
689 Views
22 Pages

8 October 2025

The condition monitoring of machine elements and, more precisely, journal bearings, is beneficial to prevent unnecessary wear and identify critical operating conditions. One method for that is the monitoring of the electric behavior of the bearing by...

  • Review
  • Open Access
2 Citations
2,842 Views
31 Pages

6 October 2025

Bio-based lubricants are rapidly gaining prominence as sustainable alternatives to petroleum-derived counterparts, driven by their inherent biodegradability, low ecotoxicity, and strong alignment with global environmental and regulatory imperatives....

  • Article
  • Open Access
877 Views
14 Pages

5 October 2025

Encapsulation of lubricating agents has many advantages, as it helps to protect them from external factors, oxidation and degradation, can support their controlled and prolonged release, and also preserves the environment from accidental contaminatio...

  • Article
  • Open Access
812 Views
20 Pages

2 October 2025

Shaft deflection degrades roller alignment and intensifies stress concentration/edge effects at roller-ends and raceway edges, ultimately compromising service performance of tapered roller bearings (TRBs). Therefore, a dynamic model was developed for...

  • Article
  • Open Access
1,458 Views
20 Pages

Real-World Fuel Consumption of a Passenger Car with Oil Filters of Different Characteristics at High Altitude

  • Edgar Vicente Rojas-Reinoso,
  • Cristian Malla-Toapanta,
  • Paúl Plaza-Roldán,
  • Carmen Mata,
  • Javier Barba and
  • Luis Tipanluisa

1 October 2025

This study evaluates media-level filtration behaviour and short-term fuel consumption outcomes for five spin-on lubricating oil filters operated under real driving conditions at high altitude. To improve interpretability, filters are reported using p...

  • Article
  • Open Access
1 Citations
1,168 Views
38 Pages

Machine Learning-Based Dynamic Modeling of Ball Joint Friction for Real-Time Applications

  • Kai Pfitzer,
  • Lucas Rath,
  • Sebastian Kolmeder,
  • Burkhard Corves and
  • Günther Prokop

1 October 2025

Ball joints are components of the vehicle axle, and their friction characteristics must be considered when evaluating vibration behavior and ride comfort in driving simulator-based simulations. To model the three-dimensional friction behavior of ball...

  • Article
  • Open Access
692 Views
16 Pages

Fabrication and Characterization of SnSb11Cu6 Babbitt-Infiltrated Open-Cell AlSn6Cu-SiC Matrix Composites

  • Mihail Kolev,
  • Rumiana Lazarova,
  • Veselin Petkov,
  • Rositza Dimitrova,
  • Tatiana Simeonova,
  • Rumen Krastev,
  • Georgi Stoilov,
  • Krasimir Kolev and
  • Ilian Atanasov

1 October 2025

This study investigates the fabrication and performance of a novel composite material by infiltrating SnSb11Cu6 babbitt alloy into an open-cell AlSn6Cu-SiC matrix. The composites, produced via a multi-stage liquid-state processing route, were compreh...

  • Article
  • Open Access
737 Views
17 Pages

Research on Surface Wear Characteristics and Adsorption Mechanism of Biodiesel Engine

  • Lilin Li,
  • Yazhou Mao,
  • Dan Chen,
  • Jingjing Chang,
  • Xianfeng Qin,
  • Xiang Qu,
  • Zhenghan Wei and
  • Runyi Ma

30 September 2025

As a renewable fuel for diesel engines, biodiesel plays a significant role in improving the lubricating performance of low-sulfur diesel. The decline in lubricity of low-sulfur diesel can lead to increased friction and exacerbated wear on the surface...

  • Article
  • Open Access
1,165 Views
23 Pages

Durable Low-Friction Graphite Coatings Enabled by a Polydopamine Adhesive Underlayer

  • Adedoyin Abe,
  • Fernando Maia de Oliveira,
  • Deborah Okyere,
  • Mourad Benamara,
  • Jingyi Chen,
  • Yuriy I. Mazur and
  • Min Zou

30 September 2025

This study investigates the tribological performance and wear mechanisms of graphite and polydopamine/graphite (PDA/graphite) coatings on stainless steel under dry sliding conditions. While graphite is widely used as a solid lubricant, its poor adhes...

  • Article
  • Open Access
891 Views
14 Pages

Tribological Evaluation of Biomimetic Shark Skin with Poly-DL-Lactic Acid (PDLLA) Nanosheets with Human Fingerprint Sliding Behavior

  • Shunsuke Nakano,
  • Mohd Danial Ibrahim,
  • Dayang Salyani Abang Mahmod,
  • Masayuki Ochiai and
  • Satoru Iwamori

29 September 2025

This study evaluates the tribological properties of poly-DL-lactic acid (PDLLA) nanosheets attached to shark-skin surfaces with varying textures. The main goal was to assess friction reduction in samples with different surface textures and investigat...

  • Article
  • Open Access
815 Views
20 Pages

The Effect of In Situ Boron Reinforcement on the Microstructure and Tribological Performances of a Biocompatible Ti-30Zr-10Ta Alloy Fabricated by Powder Metallurgy

  • Jorge Chávez,
  • Yadira Cruz-Gómez,
  • Lorena López-Arámburo,
  • Armando M. García-Carrillo,
  • Omar Jiménez,
  • Luis Olmos,
  • David Bravo-Barcenas and
  • Martín Flores

27 September 2025

This study investigates the impact of in situ boron reinforcement on a biocompatible Ti-30Zr-10Ta alloy produced by powder metallurgy for biomedical applications. This research focused on understanding the influence of boron content (0 to 5 wt.%) on...

  • Article
  • Open Access
2 Citations
1,544 Views
21 Pages

Tribological Performance of AlCrN, TiAlN, and Arc-DLC Coatings in Hot Forming of Aluminum Alloy

  • Panuwat Soranansri,
  • André Dubois,
  • Philippe Moreau,
  • Tatsuya Funazuka,
  • Kuniaki Dohda and
  • Laurent Dubar

27 September 2025

This study aims to evaluate the tribological performance of commercial PVD coatings in alleviating material transfer under unlubricated contact in the hot forming of aluminum alloy. The commercial PVD coatings included AlCrN, TiAlN, and Arc-DLC coati...

  • Article
  • Open Access
1 Citations
721 Views
19 Pages

Grease Film Behavior in Ball Bearings

  • Denis Cojocaru,
  • Gelu Ianuș,
  • Vlad Cârlescu,
  • Bogdan Chiriac and
  • Dumitru Olaru

25 September 2025

To the film thicknesses of grease-lubricated ball bearings, the viscosity of the base oil is considered in the Elastohydrodynamic Lubrication (EHL) equations. For very low speeds, the grease film thickness is much larger than the calculated base oil...

  • Article
  • Open Access
842 Views
16 Pages

24 September 2025

Copper matrix self-lubricating composites are critical for high-temperature industrial applications. In this study, Cu-Ni-Sn-Mo-Gr composites with 3–7 wt.% graphite were fabricated via spark plasma sintering (SPS). The influence of graphite con...

  • Article
  • Open Access
2,255 Views
15 Pages

Nano Oil Additive Improves Internal Combustion Engine Efficiency and Life Expectancy

  • Ding Lou,
  • Jordan Morrison,
  • Greg Christensen,
  • Craig Bailey,
  • Rose Gerani,
  • Aaron Nardi and
  • Rob Hrabe

24 September 2025

Internal combustion engines remain a predominant source of global energy consumption, contributing substantially to both operational costs and greenhouse gas emissions. This work evaluates a nanomaterial-based engine oil additive that reduces frictio...

  • Article
  • Open Access
1 Citations
678 Views
23 Pages

23 September 2025

The organic working fluid journal bearing is expected to enhance organic Rankine cycle system compactness significantly. In order to serve the practical application of organic working fluid bearings, this study analyzes the influence of key design pa...

  • Article
  • Open Access
866 Views
17 Pages

23 September 2025

Wet clutches are extensively employed in automotive transmission systems due to their benefits of smooth shift and stable operation. However, existing methodologies have not yet thoroughly analyzed the real-time dynamic temperature distribution of we...

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Lubricants - ISSN 2075-4442