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Open AccessArticle

The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process

Faculty of Marine Engineering, Gdynia Maritime University, 81-225 Gdynia, Poland
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Materials 2020, 13(13), 2926; https://doi.org/10.3390/ma13132926
Received: 19 May 2020 / Revised: 26 June 2020 / Accepted: 27 June 2020 / Published: 30 June 2020
(This article belongs to the Special Issue Machining and Manufacturing of Alloys and Steels)
Ensuring optimal turning conditions has a huge impact on the quality and properties of the machined surface. The condition of the cutting tool is one of the factors to achieve this goal. In order to control its wear during the turning process, monitoring was used. In this study, the acoustic emission method and measure of cutting forces during turning were used for monitoring that process. The research was carried out on a universal lathe center (CU500MRD type) using a Kistler dynamometer with assembled removable insert CCET09T302R-MF by DIJET Industrial CO., LTD. A dynamometer allows to measure forces Fx (radial force), Fy (feed force) and Fz (cutting force). The turning process was performed on a shaft with 60 mm diameter made of 304L stainless steel. The AE research was carried at Physical Acoustics Corporation with the kit that includes: recorder USB AE Node, preamplifier, AE-sensor VS 150M and computer with dedicated software used for recording and analyzing AE data. The aim of this paper is to compare selected diagnostic methods: acoustic emission and cutting forces measurement for monitoring wear of cutting tool edge. Analysis of the research results showed that both selected methods of monitoring the turning process allowed the determination of the beginning of the tool damage process.
Keywords: acoustic emission (AE); cutting forces; turning; cutting parameters; diagnostic; wear of cutting tool acoustic emission (AE); cutting forces; turning; cutting parameters; diagnostic; wear of cutting tool
MDPI and ACS Style

Dudzik, K.; Labuda, W. The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process. Materials 2020, 13, 2926.

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