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Search Results (391)

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Keywords = wire electrode

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18 pages, 3433 KB  
Article
Mathematical Modelling of Electrode Geometries in Electrostatic Fog Harvesters
by Egils Ginters and Patriks Voldemars Ginters
Symmetry 2025, 17(9), 1578; https://doi.org/10.3390/sym17091578 - 21 Sep 2025
Viewed by 401
Abstract
This paper presents a comparative mathematical analysis of electrode configurations used in active fog water harvesting systems based on electrostatic ionization. The study begins with a brief overview of fog formation and typology. It also addresses the global relevance of fog as a [...] Read more.
This paper presents a comparative mathematical analysis of electrode configurations used in active fog water harvesting systems based on electrostatic ionization. The study begins with a brief overview of fog formation and typology. It also addresses the global relevance of fog as a decentralized water resource. It also outlines the main methods and collector designs currently employed for fog water capture, both passive and active. The core of the work involves solving the Laplace equation for various electrode geometries to compute electrostatic field distributions and analyze field line density patterns as a proxy for potential water collection efficiency. The evaluated configurations include centered rod–cylinder, symmetric parallel multi-rod, and asymmetric wire–plate layouts, with emphasis on identifying spatial regions of high field line convergence. These regions are interpreted as likely trajectories of charged droplets under Coulombic force influence. The modeling approach enables preliminary assessment of design efficiency without relying on time-consuming droplet-level simulations. The results serve as a theoretical foundation prior to the construction of electrode layouts in the portable HygroCatch experimental harvester and provide insight into how field structure correlates with fog water harvesting performance. Full article
(This article belongs to the Special Issue Mathematics: Feature Papers 2025)
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15 pages, 2952 KB  
Article
Electrochemical Properties and Electromechanical Analysis of a Stacked Polyvinyl Chloride (PVC) Gel Actuator
by Kinji Asaka, Zicai Zhu and Minoru Hashimoto
Actuators 2025, 14(8), 404; https://doi.org/10.3390/act14080404 - 13 Aug 2025
Viewed by 418
Abstract
We investigated the electrochemical properties of and conducted an electromechanical analysis on a stacked polyvinyl chloride (PVC) gel actuator, comprising a PVC gel plasticized with dibutyl adipate (DBA) sandwiched between a metal mesh and a metal disk electrode. In this study, we examined [...] Read more.
We investigated the electrochemical properties of and conducted an electromechanical analysis on a stacked polyvinyl chloride (PVC) gel actuator, comprising a PVC gel plasticized with dibutyl adipate (DBA) sandwiched between a metal mesh and a metal disk electrode. In this study, we examined the electrochemical impedance, displacement, and electric current responses to square-wave voltage inputs. The linear motion of PVC gel actuators with and without ionic liquid (IL) additives was analyzed in relation to the mesh size and metal composition of the mesh electrode. The displacement increased with decreasing mesh numbers, indicating that displacement increases with increasing wire diameter and space length. The linear motion of the stacked PVC gel actuators with and without IL additives depended on the metal species of the mesh electrodes. The electrochemical impedance of the stacked PVC gel actuators under DC voltage application was analyzed with and without the IL. Based on the electromechanical and electrochemical results, a deformation model was developed to describe the linear motion of stacked PVC gel actuators in response to the applied voltage. The model attributed this motion to the deformation induced by Maxwell stress in the solvent-rich layer, successfully accounting for the experimental observations. Full article
(This article belongs to the Special Issue Actuators in 2025)
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23 pages, 11067 KB  
Article
The Influence of Selected Process Parameters on Wire Wear and Surface Quality of Nickel, Titanium and Steel Alloy Parts in WEDM
by Jarosław Buk, Anna Bazan and Paweł Sułkowicz
Lubricants 2025, 13(8), 356; https://doi.org/10.3390/lubricants13080356 - 12 Aug 2025
Viewed by 599
Abstract
Research on the WEDM process has traditionally focused on analyzing discharge initiation, material removal mechanisms and surface formation from the perspective of the machined part. However, the same phenomena also affect the tool, namely the wire electrode. A comprehensive understanding of the process [...] Read more.
Research on the WEDM process has traditionally focused on analyzing discharge initiation, material removal mechanisms and surface formation from the perspective of the machined part. However, the same phenomena also affect the tool, namely the wire electrode. A comprehensive understanding of the process requires to examine how these effects impact the electrode itself, particularly in terms of wear. Despite its significance, electrode wear in WEDM is not a topic frequently addressed in the literature. The most common method for evaluating wear involves determining the wire wear ratio (WWR), based on the electrode’s weight before and after machining. However, this approach does not provide insight into changes in the microstructure of the electrode surface. This study presents an alternative approach to interpreting wire electrode wear, using surface roughness parameters in relation to the surface texture of the machined workpiece. Measurements were conducted using an optical focus variation microscope. The influence of selected process parameters—including discharge current Ip, pulse-off time toff and workpiece height h—on selected surface roughness parameters was investigated. The experimental tests were carried out for three alloys representing distinct material groups: 42CrMo4 steel, Inconel 718 nickel alloy, and Ti6Al4V titanium alloy. The results were compared with the roughness parameters of the corresponding machined surfaces. The presented interpretation of the key factors affecting the electrode surface condition after WEDM serves as an initial step in a broader research initiative. It lays the foundation for further studies on wire electrode wear and the development of new wear assessment parameters such as the electrode wear index based on surface texture parameters. Full article
(This article belongs to the Special Issue High Performance Machining and Surface Tribology)
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17 pages, 3538 KB  
Article
Enhanced Nanoparticle Collection Using an Electrostatic Precipitator Integrated with a Wire Screen
by Raíssa Gabrielle Silva Araújo Andrade and Vádila Giovana Guerra
Powders 2025, 4(3), 23; https://doi.org/10.3390/powders4030023 - 6 Aug 2025
Viewed by 571
Abstract
Electrostatic precipitators (ESPs) are widely applied to reduce particle concentrations. However, the performance of ESPs is impaired in the nanosized diameter range due to the difficulty in electrically charging these particles. The present work evaluated the inclusion of a wire screen, perpendicular to [...] Read more.
Electrostatic precipitators (ESPs) are widely applied to reduce particle concentrations. However, the performance of ESPs is impaired in the nanosized diameter range due to the difficulty in electrically charging these particles. The present work evaluated the inclusion of a wire screen, perpendicular to the airflow, as an additional collecting electrode of a single-stage wire-plate ESP containing two collecting plates and a single discharge wire. ESP performance was evaluated in terms of voltage, air velocity and electrode positioning in relation to the beginning of the collecting plate (inlet spacings of 1.5, 10 and 23 cm). When compared to theoretical prediction, the penetration results presented a decay for larger particles not predicted by the diffusion battery model. It was observed that the inclusion of the wire screen increased the removal of ultrafine particles and that the overall collection efficiencies increased up to 70% in the operating conditions evaluated. Moreover, the central positioning of the electrodes (inlet spacing of 10 cm) achieved the highest collection efficiencies at high voltages, but the final positioning (inlet spacing of 23 cm) presented a better performance at higher air velocities. Therefore, the wire screen can be an alternative to enhance nanoparticle collection. Full article
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18 pages, 7058 KB  
Article
Failure Analysis and Optimized Simulation Design of Silicon Micromechanical Resonant Accelerometers
by Jingchen Wang, Heng Liu and Zhi Li
Sensors 2025, 25(15), 4583; https://doi.org/10.3390/s25154583 - 24 Jul 2025
Viewed by 386
Abstract
To develop solutions to the frequency instability and failure of silicon micromechanical resonant accelerometers, the state characteristics of micromechanical resonant accelerometers are investigated under temperature and vibration stresses. Through theoretical analysis and finite element simulation, the following is found: the Young’s modulus of [...] Read more.
To develop solutions to the frequency instability and failure of silicon micromechanical resonant accelerometers, the state characteristics of micromechanical resonant accelerometers are investigated under temperature and vibration stresses. Through theoretical analysis and finite element simulation, the following is found: the Young’s modulus of silicon varies with temperature, causing a resonance frequency shift of −1.364 Hz/°C; the residual stress of temperature change affects the resonance frequency shift of the microstructure, causing it to be 5.43 Hz/MPa (tensile stress) and −5.25 Hz/MPa (compressive stress); thermal expansion triggers the failure of the bonding wire, and, in the range of 10 °C to 150 °C, the peak stress of the electrode/lead bond area increases from 83.2/85.6 MPa to 1.08/1.28 GPa. The failure mode under vibration stress is resonance structure fracture and interlayer peeling. An isolation frame design is proposed for the sensitive part of the microstructure, which reduces the frequency effects by 34% (tensile stress) and 15% (compressive stress) under temperature-variable residual stresses and the maximum value of the structural root mean square stresses by 69.7% (X-direction), 63.6% (Y-direction), and 71.3% (Z-direction) under vibrational stresses. Full article
(This article belongs to the Section Physical Sensors)
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17 pages, 7068 KB  
Article
Effect of Ni-Based Buttering on the Microstructure and Mechanical Properties of a Bimetallic API 5L X-52/AISI 316L-Si Welded Joint
by Luis Ángel Lázaro-Lobato, Gildardo Gutiérrez-Vargas, Francisco Fernando Curiel-López, Víctor Hugo López-Morelos, María del Carmen Ramírez-López, Julio Cesar Verduzco-Juárez and José Jaime Taha-Tijerina
Metals 2025, 15(8), 824; https://doi.org/10.3390/met15080824 - 23 Jul 2025
Viewed by 635
Abstract
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic [...] Read more.
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic plates. After the root welding pass, buttering with an ERNiCrMo-3 filler wire was performed and multi-pass welding followed using an ER70S-6 electrode. The results obtained by optical and scanning electron microscopy indicated that the shielding atmosphere, welding parameters, and electric arc oscillation enabled good arc stability and proper molten metal transfer from the filler wire to the sidewalls of the joint during welding. Vickers microhardness (HV) and tensile tests were performed for correlating microstructural and mechanical properties. The mixture of ERNiCrMo-3 and ER70S-6 filler materials presented fine interlocked grains with a honeycomb network shape of the Ni–Fe mixture with Ni-rich grain boundaries and a cellular-dendritic and equiaxed solidification. Variation of microhardness at the weld metal (WM) in the middle zone of the bimetallic welded joints (BWJ) is associated with the manipulation of the welding parameters, promoting precipitation of carbides in the austenitic matrix and formation of martensite during solidification of the weld pool and cooling of the WM. The BWJ exhibited a mechanical strength of 380 and 520 MPa for the yield stress and ultimate tensile strength, respectively. These values are close to those of the as-received API 5L X-52 steel. Full article
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16 pages, 2823 KB  
Article
Electronic Properties of Molybdenum Disulfide Rings-Based Chains Associated with Length and Bias
by Yang Shu, Jie Li, Rukai Liu and Junnan Guo
Coatings 2025, 15(7), 827; https://doi.org/10.3390/coatings15070827 - 16 Jul 2025
Viewed by 2383
Abstract
Molybdenum disulfide is more attractive and valuable at the molecular level due to its unique structure and exceptional properties. Here, new-type MoS2-ring chains are constructed and theoretically investigated for relevant electronic properties influenced by the length of the chain and the [...] Read more.
Molybdenum disulfide is more attractive and valuable at the molecular level due to its unique structure and exceptional properties. Here, new-type MoS2-ring chains are constructed and theoretically investigated for relevant electronic properties influenced by the length of the chain and the bias. Different from traditional wires, our findings demonstrate that the conductance of such a new-type chain presents unusually non-exponential decay with the length of the chain, with a particularly anomalous length of seven rings, which shows stronger equilibrium conductance than a shorter four-ring chain. Multi-peaks of electron transmission and delocalized electronic states contribute such uniqueness. Mo atoms play a vital role in electron transport. Essentially, a narrower “HOMO-LUMO” (the two closest energy levels to the Fermi level of MoS2-ring chain) gap compensates for the lower device density of states of new-type molybdenum disulfide-ring chains. The usual electronic structure of a seven-ring chain is derived from its slightly arched structure and mainly originates from interference, which is the resonance occurring between the electrodes. Noticeably, the bias could greatly enhance conductance, which could reach 1000 times more than the equilibrium conductance. At a certain bias, the conductance of a seven-ring chain even exceeds the shortest one- or two-ring chain. Furthermore, the threshold voltage (at which the maximum conductance appears) gradually decreases with the length of the chain and eventually remains at 0.7 V. The valuable negative differential resistance (NDR) effect could be found in such a molecular chain, which becomes more obvious as the length rises until the seven-ring chain reaches the peak. Our findings shed light on the relations between electronic properties and the length of a new-type molybdenum disulfide-ring chain, and provide support for such new-type chains in applications of innovative low-power and controllable electronics. Full article
(This article belongs to the Special Issue Research in Laser Welding and Surface Treatment Technology)
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14 pages, 2179 KB  
Article
One-Pot Anodic Electrodeposition of Dual-Cation-Crosslinked Sodium Alginate/Carboxymethyl Chitosan Interpenetrating Hydrogel with Vessel-Mimetic Heterostructures
by Xuli Li, Yuqing Qu, Yong Zhang, Pei Chen, Siyu Ding, Miaomiao Nie, Kun Yan and Shefeng Li
J. Funct. Biomater. 2025, 16(7), 235; https://doi.org/10.3390/jfb16070235 - 26 Jun 2025
Viewed by 963
Abstract
This study develops a one-pot anodic templating electrodeposition strategy using dual-cation-crosslinking and interpenetrating networks, coupled with pulsed electrical signals, to fabricate a vessel-mimetic multilayered tubular hydrogel. Typically, the anodic electrodeposition is performed in a mixture of sodium alginate (SA) and carboxymethyl chitosan (CMC), [...] Read more.
This study develops a one-pot anodic templating electrodeposition strategy using dual-cation-crosslinking and interpenetrating networks, coupled with pulsed electrical signals, to fabricate a vessel-mimetic multilayered tubular hydrogel. Typically, the anodic electrodeposition is performed in a mixture of sodium alginate (SA) and carboxymethyl chitosan (CMC), with the ethylenediaminetetraacetic acid calcium disodium salt hydrate (EDTA·Na2Ca) incorporated to provide a secondary ionic crosslinker (i.e., Ca2+) and modulate the cascade reaction diffusion process. The copper wire electrodes serve as templates for electrochemical oxidation and enable a copper ion (i.e., Cu2+)-induced tubular hydrogel coating formation, while pulsed electric fields regulate layer-by-layer deposition. The dual-cation-crosslinked interpenetrating hydrogels (CMC/SA-Cu/Ca) exhibit rapid growth rates and tailored mechanical strength, along with excellent antibacterial performance. By integrating the unique pulsed electro-fabrication with biomimetic self-assembly, this study addresses challenges in vessel-mimicking structural complexity and mechanical compatibility. The approach enables scalable production of customizable multilayered hydrogels for artificial vessel grafts, smart wound dressings, and bioengineered organ interfaces, demonstrating broad biomedical potential. Full article
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26 pages, 85427 KB  
Article
Analysis of the Effects of Tandem Welding (Fronius TPS/i - TWIN) of S1100QL and S1300QL Steels
by Mateusz Karczewski, Krzysztof Mroczka, Sławomir Parzych, Piotr Bała, Grzegorz Cios, Janusz Mikuła and Grzegorz Jeż
Materials 2025, 18(11), 2577; https://doi.org/10.3390/ma18112577 - 31 May 2025
Cited by 1 | Viewed by 753
Abstract
S1100QL and S1300QL steels are classified as fine-grained steels with a low-carbon martensitic structure. Tandem welding is a method of creating a joint by melting two electrode wires in a one-behind-the-other configuration. This article presents the effects of creating dissimilar joints, elements of [...] Read more.
S1100QL and S1300QL steels are classified as fine-grained steels with a low-carbon martensitic structure. Tandem welding is a method of creating a joint by melting two electrode wires in a one-behind-the-other configuration. This article presents the effects of creating dissimilar joints, elements of varying thicknesses made from S1100QL and S1300QL steels. The analysis focused on temperature changes in the heat-affected zone (HAZ) during welding, as well as the macro and microstructure, and the properties of the joints created at welding speeds of 80, 90, and 100 cm/min. The shortest cooling time (t8/5) in the HAZ for S1300QL steel was 9.4 s, while the longest was 12.4 s. Thermal cycle simulations were performed for the analyzed materials, with a cooling time of 5 s. The test results demonstrated that TWIN welding was stable, and an optimum welding speed is 80 cm/min. The HAZ microstructure for the highest cooling speed (t8/5 = 5 s) of S1100QL steel contains, in addition to martensite, lower bainite, while S1300QL steel consists of martensite. Tempered martensite was also detected at slower cooling rates. For all speed variants, the impact energy is above 27 J at a test temperature of −40 °C. In turn, hardness tests showed that the base material for both steels has the highest hardness. However, the lowest hardness was found for the weld. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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13 pages, 2706 KB  
Article
In Situ Contact-Separation TENG for High-Speed Rail Wind Monitoring
by Guangzheng Wang, Depeng Fu, Yuankun Li and Xiaoxiong Wang
Nanomaterials 2025, 15(11), 839; https://doi.org/10.3390/nano15110839 - 30 May 2025
Viewed by 590
Abstract
Triboelectric nanogenerators have attracted extensive attention as they can complete sensing during energy conversion, triggering a series of self-powered designs. Traditional TENG bipolar independent fabrication technology requires secondary motion control, which limits its application scenarios. In this work, we propose a flag-type TENG [...] Read more.
Triboelectric nanogenerators have attracted extensive attention as they can complete sensing during energy conversion, triggering a series of self-powered designs. Traditional TENG bipolar independent fabrication technology requires secondary motion control, which limits its application scenarios. In this work, we propose a flag-type TENG prepared using in situ electrospinning technology, in which the connecting region is obtained by electrospinning deposition of PVDF on nylon as the receiving electrode. The active area is isolated with silicone oil paper. After electrospinning, the silicone oil paper was removed, and the distance between the nylon and PVDF is far beyond the van der Waals range. Thus, contact separation can be effectively carried out under the action of wind. The device has been proven to be able to be used for monitoring wind conditions at high-speed rail stations and enables completely self-powered monitoring of the wind level using self-powered LED coding. The device no longer relies on additional batteries or wires to work, providing additional ideas for future self-powered system design. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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21 pages, 6174 KB  
Article
Research on Unidirectional Traveling Wire Electrochemical Discharge Micromachining of Thick Metal Materials
by Rudong Zhang, Xiaocong Tang, Yaowu Zhou, Ying Li and Yongbin Zeng
Metals 2025, 15(6), 621; https://doi.org/10.3390/met15060621 - 30 May 2025
Viewed by 526
Abstract
Wire electrochemical discharge machining (WECDM) integrates the effectiveness of electrical discharge machining (EDM) with the superior quality of electrochemical machining (ECM), leading to enhanced machining efficiency, excellent surface finish, and significant potential for advancement. However, previous research has mainly focused on the processing [...] Read more.
Wire electrochemical discharge machining (WECDM) integrates the effectiveness of electrical discharge machining (EDM) with the superior quality of electrochemical machining (ECM), leading to enhanced machining efficiency, excellent surface finish, and significant potential for advancement. However, previous research has mainly focused on the processing of non-metallic materials, with little research in the field of the microfabrication of thick metal materials. The wire electrochemical discharge machining process with large aspect ratios is more complex. Accordingly, a unidirectional traveling wire electrochemical discharge micromachining (UWECDMM) method using a glycol-based electrolyte was proposed. The method employs a glycol solution with low conductivity and a neutral salt, facilitating enhanced mass transfer efficiency through a unidirectional traveling wire, and enabling the realization of high-efficiency, high-precision, and recast-free processing. The phenomenon of discharge in UWECDMM was observed in real-time with a high-speed camera, while the voltage and current waveforms throughout the machining process were carefully analyzed. It was found that electrolysis and discharge alternate. Experiments were conducted to investigate the wire traveling pattern, the recast layer, and the wear of the wire electrode. It was found that due to the small energy of a single discharge, the wear of wire electrodes is minimal after multiple uses and can be reused. Under optimal parameters, a machined surface without a recast layer can be obtained. In the final stages, a standard structure was machined on plates of 10 mm thickness made of pure nickel and 304 stainless steel, using a tungsten wire measuring 30 μm in diameter. The feed rate achieved was 1 μm/s, the surface roughness (Ra) measured 0.06 μm, and the absence of a recast layer confirmed the method’s sustainability and quality traits, indicating significant potential in microfabrication. Full article
(This article belongs to the Special Issue High-Energy Beam Machining of Metals)
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19 pages, 1971 KB  
Article
Safety of Simultaneous Scalp and Intracranial EEG and fMRI: Evaluation of RF-Induced Heating
by Hassan B. Hawsawi, Anastasia Papadaki, Vejay N. Vakharia, John S. Thornton, David W. Carmichael, Suchit Kumar and Louis Lemieux
Bioengineering 2025, 12(6), 564; https://doi.org/10.3390/bioengineering12060564 - 24 May 2025
Viewed by 1169
Abstract
The acquisition of electroencephalography (EEG) concurrently with functional magnetic resonance imaging (fMRI) requires a careful consideration of the health hazards resulting from interactions between the scanner’s electromagnetic fields and EEG recording equipment. The primary safety concern is excessive RF-induced heating of the tissue [...] Read more.
The acquisition of electroencephalography (EEG) concurrently with functional magnetic resonance imaging (fMRI) requires a careful consideration of the health hazards resulting from interactions between the scanner’s electromagnetic fields and EEG recording equipment. The primary safety concern is excessive RF-induced heating of the tissue in the vicinity of electrodes. We have previously demonstrated that concurrent intracranial EEG (icEEG) and fMRI data acquisitions (icEEG-fMRI) can be performed with acceptable risk in specific conditions using a head RF transmit coil. Here, we estimate the potential additional heating associated with the addition of scalp EEG electrodes using a body transmit RF coil. In this study, electrodes were placed in clinically realistic positions on a phantom in two configurations: (1) icEEG electrodes only, and (2) following the addition of subdermal scalp electrodes. Heating was measured during MRI scans using a body transmit coil with a high specific absorption rate (SAR), TSE (turbo spin echo), and low SAR gradient-echo EPI (echo-planar imaging) sequences. During the application of the high-SAR sequence, the maximum temperature change for the intracranial electrodes was +2.8 °C. The addition of the subdural scalp EEG electrodes resulted in a maximum temperature change for the intracranial electrodes of 2.1 °C and +0.6 °C across the scalp electrodes. For the low-SAR sequence, the maximum temperature increase across all intracranial and scalp electrodes was +0.7 °C; in this condition, the temperature increases around the intracranial electrodes were below the detection level. Therefore, in the experimental conditions (MRI scanner, electrode, and wire configurations) used at our centre for icEEG-fMRI, adding six scalp EEG electrodes did not result in significant additional localised RF-induced heating compared to the model using icEEG electrodes only. Full article
(This article belongs to the Special Issue Multimodal Neuroimaging Techniques: Progress and Application)
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14 pages, 4835 KB  
Article
Development and Evaluation of Multi-Module Retinal Devices for Artificial Vision Applications
by Kuang-Chih Tso, Yoshinori Sunaga, Yuki Nakanishi, Yasuo Terasawa, Makito Haruta, Kiyotaka Sasagawa and Jun Ohta
Micromachines 2025, 16(5), 580; https://doi.org/10.3390/mi16050580 - 15 May 2025
Viewed by 897
Abstract
Artificial retinal devices require a high-density electrode array and mechanical flexibility to effectively stimulate retinal cells. However, designing such devices presents significant challenges, including the need to conform to the curvature of the eyeball and cover a large area using a single platform. [...] Read more.
Artificial retinal devices require a high-density electrode array and mechanical flexibility to effectively stimulate retinal cells. However, designing such devices presents significant challenges, including the need to conform to the curvature of the eyeball and cover a large area using a single platform. To address these issues, we developed a parylene-based multi-module retinal device (MMRD) integrating a complementary metal-oxide semiconductor (CMOS) system. The proposed device is designed for suprachoroidal transretinal stimulation, with each module comprising a parylene-C thin-film substrate, a CMOS chip, and a ceramic substrate housing seven platinum electrodes. The smart CMOS system significantly reduces wiring complexity, enhancing the device’s practicality. To improve fabrication reliability, we optimized the encapsulation process, introduced multiple silane coupling modifications, and utilized polyvinyl alcohol (PVA) for easier detachment in flip-chip bonding. This study demonstrates the fabrication and evaluation of the MMRD through in vitro and in vivo experiments. The device successfully generated the expected current stimulation waveforms in both settings, highlighting its potential as a promising candidate for future artificial vision applications. Full article
(This article belongs to the Section E:Engineering and Technology)
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49 pages, 19242 KB  
Article
Study of Corner and Shape Accuracies in Wire Electro-Discharge Machining of Fin and Gear Profiles and Taper Cutting
by Joshua Adjei-Yeboah and Muhammad Pervej Jahan
Micromachines 2025, 16(5), 547; https://doi.org/10.3390/mi16050547 - 30 Apr 2025
Cited by 2 | Viewed by 966
Abstract
Wire electrical discharge machining (WEDM) enables the production of complex parts with tight tolerances, although maintaining dimensional accuracy in corners and tapers remains challenging due to wire deflection and vibration. This study optimizes WEDM parameters for achieving high accuracy in machining complex geometrical [...] Read more.
Wire electrical discharge machining (WEDM) enables the production of complex parts with tight tolerances, although maintaining dimensional accuracy in corners and tapers remains challenging due to wire deflection and vibration. This study optimizes WEDM parameters for achieving high accuracy in machining complex geometrical parts and taper cuts in 6061 aluminum alloy using an Excetek W350G WEDM machine with a copper wire electrode. Parameters including wire tension, pulse on-time, pulse off-time, wire feed rate, open circuit voltage, and flushing pressure were varied using a L18 Taguchi orthogonal array and the response graph method to identify optimal cutting conditions. Experimental results indicated that feature-specific optimization is crucial, as different geometrical features (rectangular fins, triangular fins, gears) exhibited varying critical parameters. Key findings highlighted the importance of wire tension and pulse on-time in maintaining cutting accuracy, although at varying levels for specific features. Response graphs demonstrated the effects of major WEDM parameters on corner and profile accuracies, whereas Taguchi analysis provided the optimum settings of parameters for each feature and taper cutting. These findings will help enhance precision, efficiency, and versatility of the WEDM process in machining complex profiles and corners, contributing to precision manufacturing. Full article
(This article belongs to the Special Issue Recent Developments in Electrical Discharge Machining Technology)
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15 pages, 5398 KB  
Article
Design and In Vivo Evaluation of an Intraocular Electrode for Ciliary Muscle Biopotential Measurement in a Non-Human Primate Model of Human Accommodation
by Sven Schumayer, Esmaeil Ghadiri Zahrani, Bahman Azarhoushang, Volker Bucher and Torsten Straßer
Biosensors 2025, 15(4), 247; https://doi.org/10.3390/bios15040247 - 13 Apr 2025
Viewed by 978
Abstract
The measurement of electrical potentials in the human body is becoming increasingly important in healthcare as a valuable diagnostic parameter. In ophthalmology, while these signals are primarily used to assess retinal function, other applications, such as recording accommodation-related biopotentials from the ciliary muscle, [...] Read more.
The measurement of electrical potentials in the human body is becoming increasingly important in healthcare as a valuable diagnostic parameter. In ophthalmology, while these signals are primarily used to assess retinal function, other applications, such as recording accommodation-related biopotentials from the ciliary muscle, remain poorly understood. Here, we present the development and evaluation of a novel implantable ring electrode for recording biopotentials from the ciliary muscle. Inspired by capsular tension rings, the electrode was fabricated using laser cutting, wiring, and physical vapor deposition coating. The constant impedance and weight over a simulated aging period of 391 days, demonstrated the electrode’s stability. In vivo testing in non-human primates further validated the electrode’s surgical handling and long-term stability, with no delamination or tissue ingrowth after 100 days of implantation. Recorded biopotentials from the ciliary muscle (up to 700 µV) exceeded amplitudes reported in the literature. While the results are promising, further research is needed to investigate the signal quality and origin as well as the correlation between these signals and ciliary muscle activity. Ultimately, this electrode will be used in an implanted device to record ciliary muscle biopotentials to control an artificial lens designed to restore accommodation in individuals with presbyopia. Full article
(This article belongs to the Section Biosensors and Healthcare)
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