Search Results (17)

Waste from zinc−carbon batteries poses a serious environmental protection problem. One of the main problems is also the reliable and rapid determination of some compounds that may be present in food and beverages consumed worldwide. This study addresses these problems and presents a possible solution for the electrochemical detection of xanthine using carbon from spent batteries. Cyclic voltammetry and differential pulse voltammetry are electrochemical methods used for the detection of xanthine. The techniques used demonstrate the mechanism of xanthine oxidation in the tested environment. A linear correlation was found between the oxidation current peaks and the xanthine concentration in the range of 5·10⁻⁷ to 1·10⁻⁴ M, as well as the values for the limit of detection and the limit of quantification, 7.86·10⁻⁸ M and 2.62·10⁻⁷ M, respectively. The interference test shows that the electrode obtained from waste Zn-C batteries has good selectivity, which means that the electrode can be used for xanthine determination in the presence of various ions. The data obtained show that carbon sensors from used zinc−carbon batteries can be used to detect xanthine in real samples. Full article

Next-generation recycling technologies must be urgently innovated to tackle huge volumes of spent batteries, photovoltaic panels or printed circuit boards (WPCBs). Current e-waste recycling industrial technology is dominated by traditional recycling technologies. Herein, ionic liquids (ILs), deep eutectic solvents (DESs) and promising oxidizing additives that can overcome some traditional recycling methods of metal ions from e-waste, used in our works from last year, are presented. The unique chemical environments of ILs and DESs, with the application of low-temperature extraction procedures, are important environmental aspects known as “Green Methods”. A closed-loop system for recycling zinc and manganese from the “black mass” (BM) of waste, Zn-MnO₂ batteries, is presented. The leaching process achieves a high efficiency and distribution ratio using the composition of two solvents (Cyanex 272 + diethyl phosphite (DPh)) for Zn(II) extraction. High extraction efficiency with 100% zinc and manganese recovery is also achieved using DESs (cholinum chloride/lactic acid, 1:2, DES 1, and cholinum chloride/malonic acid, 1:1, DES 2). New, greener recycling approaches to metal extraction from the BM of spent Li-ion batteries are presented with ILs ([N_8,8,8,1][Cl], (Aliquat 336), [P_6,6,6,14][Cl], [P_6,6,6,14][SCN] and [Benzet][TCM]) eight DESs, Cyanex 272 and D2EHPA. A high extraction efficiency of Li(I) (41–92 wt%) and Ni(II) (37–52 wt%) using (Cyanex 272 + DPh) is obtained. The recovery of Ni(II) and Cd(II) from the BM of spent Ni-Cd batteries is also demonstrated. The extraction efficiency of DES 1 and DES 2, contrary to ILs ([P_6,6,6,14][Cl] and [P_6,6,6,14][SCN]), is at the level of 30 wt% for Ni(II) and 100 wt% for Cd(II). In this mini-review, the option to use ILs, DESs and Cyanex 272 for the recovery of valuable metals from end-of-life WPCBs is presented. Next-generation recycling technologies, in contrast to the extraction of metals from acidic leachate preceded by thermal pre-treatment or from solid material only after thermal pre-treatment, have been developed with ILs and DESs using the ABS method, as well as Cyanex 272 (only after the thermal pre-treatment of WPCBs), with a process efficiency of 60–100 wt%. In this process, four new ILs are used: didecyldimethylammonium propionate, [N_10,10,1,1][C₂H₅COO], didecylmethylammonium hydrogen sulphate, [N_10,10,1,H][HSO₄], didecyldimethylammonium dihydrogen phosphate, [N_10,10,1,1][H₂PO₄], and tetrabutylphosphonium dihydrogen phosphate, [P_4,4,4,4][H₂PO₄]. The extraction of Cu(II), Ag(I) and other metals such as Al(III), Fe(II) and Zn(II) from solid WPCBs is demonstrated. Various additives are used during the extraction processes. The Analyst 800 atomic absorption spectrometer (FAAS) is used for the determination of metal content in the solid BM. The ICP-OES method is used for metal analysis. The obtained results describe the possible application of ILs and DESs as environmental media for upcycling spent electronic wastes. Full article

Realistic applications of zinc–air batteries are hindered by the high cost of Pt/C cathode catalysts, necessitating the search for alternative, sustainable electrocatalysts. In this work, we developed a sustainable Fe₃C/Fe-N_x-C cathode catalyst from waste coffee biomass for an oxygen reduction reaction (ORR) in alkaline electrolytes and zinc–air battery applications. The Fe₃C/Fe-N_x-C cathode catalyst was synthesized via a mechanochemical synthesis strategy by using melamine and an EDTA–Fe chelate complex, followed by pyrolysis at 900 °C. The obtained Fe₃C/Fe-N_x-C catalyst was evaluated for detailed ORR activity and stability. The ORR results show that Fe₃C/Fe-N_x-C displayed excellent ORR activity with an E_1/2 of 0.93 V vs. RHE, a Tafel slope of 68 mV dec⁻¹, 3.95 e⁻ transfer for the O₂ molecule, and high ECSA values. In addition, the Fe₃C/Fe-N_x-C catalyst exhibited excellent stability with a loss of 75 mV for 10,000 potential cycles, and a loss of ~14% of relative currents in the chronoamperometric test. When applied as a cathode catalyst in zinc–air battery, the Fe₃C/Fe-N_x-C catalyst delivered a power density of 81 mW cm⁻² and admirable electrochemical stability under galvanostatic discharge conditions. Furthermore, the practical application of the Fe₃C/Fe-N_x-C catalyst was demonstrated by a panel of LEDs illuminated with a dual-cell zinc–air battery connected in a series, clearly validating the practically developed catalysts for use in various energy storage and electronic devices. Full article

An innovative approach is reported for recovering Fe and Zn resources from hazardous zinc-bearing electric arc furnace dusts (ZBDs) in a sustainable manner. A combination of carbothermal and H₂ reduction were used to overcome challenges associated with the high temperatures of carbothermal reduction and the high costs/limited supplies of hydrogen. In-depth reduction studies were carried out using zinc-rich (17 wt.%), iron-poor (35 wt.%) ZBD; coke oven battery dry quenching dust (CDQD) was used as reductant. Briquettes were prepared by mixing ZBD and CDQD powders in a range of proportions; heat treatments were carried out in flowing H₂ gas at 700 °C–900 °C for 4 h. The reduced products were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and inductively coupled plasma (ICP). The Fe content of the reduced briquettes showed increases between 50 and 150%, depending on composition and reduction temperature; Zn, Pb, Cl, Na, K and S were completely absent. The gaseous elements were collected in cooled traps at the furnace outlet to recover metallic zinc and other phases. The volatile products collected at the outlet (900 °C) contained more than 70% zinc and 6% lead; small amounts of zinc were also present in the metallic phase. The processing temperatures were significantly lower in the combined approach as compared to 100% carbothermal reduction. While reducing energy consumption and limiting the generation of greenhouse gases, this approach has the potential for enhancing the reutilization of hazardous industrial wastes, resource recovery, and economic and environmental sustainability. Full article

Currently, less attention is paid to zinc–carbon batteries, although they are still widely used and are among the major types of batteries collected and recycled. The recycling technologies currently in use do not allow the complete recovery of resources, are not self-sufficient and require additional financing. Therefore, this paper aims to study the possibility of complete recycling of waste zinc–carbon batteries and to suggest the practical use of the final products generated in the recycling process. The possibility of complex processing of spent zinc–carbon batteries using mechanical separation and processing of the battery’s components (steel case, zinc electrode, graphite electrode, polypropylene and paper insulators) is justified. The separation of spent electrolytes from other components of batteries with hydrochloric acid was studied. It was shown that the extraction of Zn²⁺ and NH⁴⁺ cations takes place following the addition of an equivalent amount of Na₃PO₄ solution and water-insoluble NH₄ZnPO₄ salt sedimentation. Waste agglomerate (mixture of MnO₂, MnO(OH), and graphite) was regenerated to its initial composition (MnO₂, graphite) at a temperature of 300–325 °C; manganese (III) hydroxide was oxidized to manganese (IV) dioxide. Thermal destruction of polypropylene and paper insulators with additional introduction of polyethylene into the primary mixture produced pyrolysis liquid, pyrocarbon and pyrolysis gas as products. The practical use of the products obtained and compliance with the environmental requirements of the suggested method of waste batteries recycling were shown. Full article

The recycling and recovery of value-added secondary raw materials such as spent Zn/C batteries is crucial to reduce the environmental impact of wastes and to achieve cost-effective and sustainable processing technologies. The aim of this work is to fabricate reduced graphene oxide (rGO)-based sorbents with a desulfurization capability using recycled graphite from spent Zn/C batteries as raw material. Recycled graphite was obtained from a black mass recovered from the dismantling of spent batteries by a hydrometallurgical process. Graphene oxide (GO) obtained by the Tour’s method was comparable to that obtained from pure graphite. rGO-based sorbents were prepared by doping obtained GO with NiO and ZnO precursors by a hydrothermal route with a final annealing step. Recycled graphite along with the obtained GO, intermediate (rGO-NiO-ZnO) and final composites (rGO-NiO-ZnO-400) were characterized by Wavelength Dispersive X-ray Fluorescence (WDXRF) and X-ray diffraction (XRD) that corroborated the removal of metal impurities from the starting material as well as the presence of NiO- and ZnO-doped reduced graphene oxide. The performance of the prepared composites was evaluated by sulfidation tests under different conditions. The results revealed that the proposed rGO-NiO-ZnO composite present a desulfurization capability similar to that of commercial sorbents which constitutes a competitive alternative to syngas cleaning. Full article

The increasing production of electronic waste and the rising demand for renewable energy are currently subjects of debate. Sustainable processes based on a circular economy are required. Then, electronic devices could be the main source for the synthesis of new materials. Thus, this work aimed to synthesize graphene oxide (GO) from graphite rod of spent Zn-C batteries. This was used as support for Ni/Co bimetallic nanocatalysts in the evolution of hydrogen from NaBH₄ for the first time. The graphene oxide (GO) exhibited a diffraction peak at 2θ = 9.1°, as observed using X-ray diffraction (XRD), along with the presence of oxygenated groups as identified using FTIR. Characteristic bands at 1345 and 1574 cm⁻¹ were observed using Raman spectroscopy. A leaf-shaped morphology was observed using SEM. GO sheets was observed using TEM, with an interplanar distance of 0.680 nm. Ni/Co nanoparticles, with an approximate size of 2 nm, were observed after deposition on GO. The material was used in the evolution of hydrogen from NaBH₄, obtaining an efficiency close to 90%, with a kinetic constant of 0.0230 s⁻¹ at 296.15 K and activation energy of 46.7 kJ mol⁻¹. The material showed an efficiency in seven reuse cycles. Therefore, a route of a new material with added value from electronic waste was obtained from an eco-friendly process, which can be used in NaBH₄ hydrolysis. Full article

Hard carbon (HC) was successfully synthesized using a bio-waste precursor from Musa acuminata fiber (MaF) as an eco-friendly option through the pyrolysis process at 500 °C. Further, it was activated using the chemical activating agents, NaOH and ZnCl₂, at 900 °C, named Na–MaFDHC and Zn–MaFDHC. The MaFDHCs are employed as anode materials for emerging sodium-ion batteries (NIBs). The nitrogen (N₂) adsorption and desorption studies and HRTEM images resulted that the MaFDHCs have a mesoporous nature. The surface area and pore diameter of the carbon materials are increased significantly after the treatment with activating agents, which are important factors for anodes of NIBs. The electrochemical performance of the MaFDHCs depends on the activation agent. Zn–MaFDHC with a higher surface area showed better results, yielding a charge capacity of about 114 mAh g⁻¹ at a 1C rate. Full article

The utilization of end-of-life batteries (including Zn-C and alkaline batteries) is one of the areas that need to be perfected in order to provide environmental and human safety as well as to contribute to closing the material loop, as described in the EU Green Deal. The presented study shows the environmental impacts of the two selected pyrometallurgical technologies (processing of the black mass from waste Zn-C and alkaline batteries as an additive to an existing process of the recycling of steelmaking dust and treatment of the black mass as the primary waste material, both processes performed in a Waelz kiln). The presented LCA-based study of the recycling of end-of-life Zn-C and alkaline batteries focused on terrestrial ecotoxicity can be a useful tool in the process of the development of a circular economy in Europe, as it provides a multi-disciplinary overview of the most important environmental loads associated with the described recycling technologies. Therefore, the goal of the presented study was to compare the environmental performance (utilizing LCA) of two different metallurgical processes of black mass utilization, i.e., the conventional method utilizing black mass as a co-substrate and the newly developed method utilizing black mass as a primary substrate. Full article

A single production of nitrogen-doped graphene nanosheets was developed in this present work from a spent Zn-C primary battery. The electrochemically exfoliated nitrogen-doped graphene nanosheets (EC-N-GNS) was applied in supercapacitor symmetric devices. As-prepared EC-N-GNS was utilized for a symmetric supercapacitor with natural seawater multivalent ion electrolyte. The recycling of graphite into nitrogen-doped graphene was characterized by X-ray diffraction and RAMAN spectroscopy. The few-layered morphological structures of EC-N-GNS were analyzed by field emission scanning electron microscope and field emission transmission electron microscope. The electrochemical analysis of the cyclic voltammetry curves observed an electrochemical double-layer capacitor (EDLC) behavior with a potential window of −0.8 V to +0.5 V. The electrochemical galvanostatic charge—discharge study was obtained to be maximum specific capacitance (Csp)—67.69 F/g and 43.07 F/g at a current density of 1 A/g. We promising the facile single-step electrochemically exfoliated EC-N-GNS was obtained from a waste zinc-carbon primary battery to recycle the graphite electrodes. The superior electrochemical performance comparatively bulk graphite and EC-N-GNS for potential energy storage supercapacitor applications. Full article

The Hummer process is applied to generate graphene oxide from carbon stocks’ discharged Zn-C batteries waste. SiO₂ is produced from rice husks through the wet process. Subsequently, SiO₂ reacted with graphene oxide to form silica/graphene oxide (SiO₂/GO) as a sorbent material. XRD, BET, SEM, EDX, and FTIR were employed to characterize SiO₂/GO. Factors affecting U(VI) sorption on SiO₂/GO, including pH, sorption time, a dosage of SiO₂/GO, U(VI) ions’ concentration, and temperature, were considered. The experimental data consequences indicated that the uptake capacity of SiO₂/GO towards U(VI) is 145.0 mg/g at a pH value of 4.0. The kinetic calculations match the pseudo second-order model quite well. Moreover, the sorption isotherm is consistent with the Langmuir model. The sorption procedures occur spontaneously and randomly, as well as exothermically. Moreover, SiO₂/GO has essentially regenerated with a 0.8 M H₂SO₄ and 1:50 S:L phase ratio after 60 min of agitation time. Lastly, the sorption and elution were employed in seven cycles to check the persistent usage of SiO₂/GO. Full article

Developing superior efficient and durable oxygen reduction reaction (ORR) catalysts is critical for high-performance fuel cells and metal–air batteries. Herein, we successfully prepared a 3D, high-level nitrogen-doped, metal-free (N–pC) electrocatalyst employing urea as a single nitrogen source, NaCl as a fully sealed nanoreactor and gingko shells, a biomass waste, as carbon precursor. Due to the high content of active nitrogen groups, large surface area (1133.8 m² g⁻¹), and 3D hierarchical porous network structure, the as-prepared N–pC has better ORR electrocatalytic performance than the commercial Pt/C and most metal-free carbon materials in alkaline media. Additionally, when N–pC was used as a catalyst for an air electrode, the Zn–air battery (ZAB) had higher peak power density (223 mW cm⁻²), larger specific-capacity (755 mAh g⁻¹) and better rate-capability than the commercial Pt/C-based one, displaying a good application prospect in metal-air batteries. Full article

Cathode composites with high sulfur content have become a concern to develop because they can improve the performance of lithium-sulfur batteries. The high sulfur content in the composite can be obtained from the carbon matrix, which has a high surface area and high electrical conductivity. Activated carbon made from biomass waste can be used as a carbon matrix due to its high surface area and ease of synthesis. In this study, activated carbon was prepared from water hyacinth (ACWH-600), which was carbonized at a temperature of 600 °C with a ZnCl₂ activator. Activated-carbon–sulfur composite (ACWH-600/S) was synthesized by mixing activated carbon and sulfur in a ratio of 1:3. The characterizations performed for ACWH-600 and ACWH-600/S were N2 desorption–adsorption to determine the surface area, SEM to determine surface morphology, XRD to determine graphite structure, thermogravimetric analysis test to determine the sulfur content in the composite, and four-line probe conductivity to measure electrical conductivity at room temperature. The surface area, total pore volume, and pore diameter of ACWH were 642.39 m² g⁻¹, 0.714 cm³ g⁻¹, and 2.22 nm, respectively, while the surface area, total pore volume, and pore diameter of ACWH-600/S were 29.431 m² g⁻¹, 0.038 cm³ g⁻¹, and 2.54 nm. The conductivity value of ACWH-600 was 3.93 × 10⁻² S/cm, while for ACWH-600/S, the conductivity value was 2.24 × 10⁻⁴ S/cm. The decrease in conductivity value after activated carbon added sulfur indicated the success of synthesizing a carbon matrix from water hyacinth with high sulfur content. The high sulfur content of 58 wt%, together with the acceptable conductivity value of composite ACWH-600/S, provide an opportunity to apply these composites as cathodes in lithium-sulfur batteries. Full article

The Zn(II) and Mn(II) removal by an ion flotation process from model and real dilute aqueous solutions derived from waste batteries was studied in this work. The research aimed to determine optimal conditions for the removal of Zn(II) and Mn(II) from aqueous solutions after acidic leaching of Zn-C and Zn-Mn waste batteries. The ion flotation process was carried out at ambient temperature and atmospheric pressure. Two organic compounds used as collectors were applied, i.e., m-dodecylphosphoric acid 32 and m-tetradecylphosphoric 33 acid in the presence of a non-ionic foaming agent (Triton X-100, 29). It was found that both compounds can be used as collectors in the ion flotation for Zn(II) and Mn(II) removal process. Process parameters for Zn(II) and Mn(II) flotation have been established for collective or selective removal metals, e.g., good selectivity coefficients equal to 29.2 for Zn(II) over Mn(II) was achieved for a 10 min process using collector 32 in the presence of foaming agent 29 at pH = 9.0. Full article

Primary battery recycling has important environmental and economic benefits. According to battery sales worldwide, the most used battery type is alkaline batteries with 75% of market share due to having a higher performance than other primary batteries such as Zn–MnO₂. In this study, carbothermal reduction for zinc oxide from battery waste was completed for both vacuum and Ar atmospheres. Thermodynamic data are evaluated for vacuum and Ar atmosphere reduction reactions and results for Zn reduction/evaporation are compared via the FactSage program. Zn vapor and manganese oxide were obtained as products. Zn vapor was re-oxidized in end products; manganese monoxide and steel container of batteries are evaluated as ferromanganese raw material. Effects of carbon source, vacuum, temperature and time were studied. The results show a recovery of 95.1% Zn by implementing a product at 1150 °C for 1 h without using the vacuum. The residues were characterized by Atomic Absorption Spectrometer (AAS) and X-ray Diffraction (XRD) methods. Full article