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Search Results (307)

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Keywords = topological pressure

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17 pages, 3811 KiB  
Article
Enhanced Cooling Performance in Cutting Tools Using TPMS-Integrated Toolholders: A CFD-Based Thermal-Fluidic Study
by Haiyang Ji, Zhanqiang Liu, Jinfu Zhao and Bing Wang
Modelling 2025, 6(3), 73; https://doi.org/10.3390/modelling6030073 - 28 Jul 2025
Viewed by 211
Abstract
The efficient thermal management of cutting tools is critical for ensuring dimensional accuracy, surface integrity, and tool longevity, especially in the high-speed dry machining process. However, conventional cooling methods often fall short in reaching the heat-intensive zones near the cutting inserts. This study [...] Read more.
The efficient thermal management of cutting tools is critical for ensuring dimensional accuracy, surface integrity, and tool longevity, especially in the high-speed dry machining process. However, conventional cooling methods often fall short in reaching the heat-intensive zones near the cutting inserts. This study proposes a novel internal cooling strategy that integrates triply periodic minimal surface (TPMS) structures into the toolholder, aiming to enhance localized heat removal from the cutting region. The thermal-fluidic behaviors of four TPMS topologies (Gyroid, Diamond, I-WP, and Fischer–Koch S) were systematically analyzed under varying coolant velocities using computational fluid dynamics (CFD). Several key performance indicators, including the convective heat transfer coefficient, Nusselt number, friction factor, and thermal resistance, were evaluated. The Diamond and Gyroid structures exhibited the most favorable balance between heat transfer enhancement and pressure loss. The experimental validation confirmed the CFD prediction accuracy. The results establish a new design paradigm for integrating TPMS structures into toolholders, offering a promising solution for efficient, compact, and sustainable cooling in advanced cutting applications. Full article
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22 pages, 2856 KiB  
Article
Impact of Loop Quantum Gravity on the Topological Classification of Quantum-Corrected Black Holes
by Saeed Noori Gashti, İzzet Sakallı, Hoda Farahani, Prabir Rudra and Behnam Pourhassan
Universe 2025, 11(8), 247; https://doi.org/10.3390/universe11080247 - 27 Jul 2025
Viewed by 154
Abstract
We investigated the thermodynamic topology of quantum-corrected AdS-Reissner-Nordström black holes in Kiselev spacetime using non-extensive entropy formulation derived from Loop Quantum Gravity (LQG). Through systematic analysis, we examined how the Tsallis parameter λ influences topological charge classification with respect to various equation of [...] Read more.
We investigated the thermodynamic topology of quantum-corrected AdS-Reissner-Nordström black holes in Kiselev spacetime using non-extensive entropy formulation derived from Loop Quantum Gravity (LQG). Through systematic analysis, we examined how the Tsallis parameter λ influences topological charge classification with respect to various equation of state parameters. Our findings revealed a consistent pattern of topological transitions: for λ=0.1, the system exhibited a single topological charge (ω=1) with total charge W=1, as λ increased to 0.8, the system transitioned to a configuration with two topological charges (ω=+1,1) and total charge W=0. When λ=1, corresponding to the Bekenstein–Hawking entropy limit, the system displayed a single topological charge (ω=+1) with W=+1, signifying thermodynamic stability. The persistence of this pattern across different fluid compositions—from exotic negative pressure environments to radiation—demonstrates the universal nature of quantum gravitational effects on black hole topology. Full article
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19 pages, 6799 KiB  
Article
Analysis of Energy Recovery Out of the Water Supply and Distribution Network of the Brussels Capital Region
by François Nuc and Patrick Hendrick
Energies 2025, 18(14), 3777; https://doi.org/10.3390/en18143777 - 16 Jul 2025
Viewed by 222
Abstract
Water Supply and Distribution Networks (WSDNs) offer underexplored potential for energy recovery. While many studies confirm their technical feasibility, few assess the long-term operational compatibility and economic viability of such solutions. This study evaluates the energy recovery potential of the Brussels Capital Region’s [...] Read more.
Water Supply and Distribution Networks (WSDNs) offer underexplored potential for energy recovery. While many studies confirm their technical feasibility, few assess the long-term operational compatibility and economic viability of such solutions. This study evaluates the energy recovery potential of the Brussels Capital Region’s WSDN using four years (2019–2022) of operational data. Rather than focusing on available technologies, the analysis examines whether the real behavior of the network supports sustainable energy extraction. The approach includes network topology identification, theoretical power modeling, and detailed flow and pressure analysis. The Brussels system, composed of a Water Supply Network (WSN) and a Water Distribution Network (WDN), reveals strong disparities: the WSN offers localized opportunities for energy recovery, while the WDN presents significant operational constraints that limit economic viability. Our findings suggest that day-ahead electricity markets provide more suitable valorization pathways than flexibility markets. Most importantly, the study highlights the necessity of long-term behavioral analysis to avoid misleading conclusions based on short-term data and to support informed investment decisions in the urban water–energy nexus. Full article
(This article belongs to the Section B: Energy and Environment)
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18 pages, 4189 KiB  
Article
Cross-Scale Simulation Study of Porous Medium Heat Exchangers Based on Reliable Cell Selection
by Yiqiang Liang, Jun Zhang, Yu Liu, Mingrui Sun and Yongchen Song
Energies 2025, 18(13), 3510; https://doi.org/10.3390/en18133510 - 3 Jul 2025
Viewed by 296
Abstract
This study compares the heat transfer and pressure drop of three cell structures, namely Kelvin cells (KCs), ellipsoidal Kelvin cells (EKCs), and body-centered cubic (BCC) structures, at the cell scale in order to identify the superior configuration. Then, we conducted numerical simulations on [...] Read more.
This study compares the heat transfer and pressure drop of three cell structures, namely Kelvin cells (KCs), ellipsoidal Kelvin cells (EKCs), and body-centered cubic (BCC) structures, at the cell scale in order to identify the superior configuration. Then, we conducted numerical simulations on the heat exchangers based on porous media, and evaluate their comprehensive performance. It is shown that KCs have a superior heat transfer. Their volumetric heat transfer coefficient (hV) is more than 50% higher than that of EKCs and more than 100% higher than that of BCC structures. EKCs exhibit a lower pressure drop. In the heat exchanger performance optimization study, the Kelvin structure demonstrated significant heat transfer characteristics. Simulation data show that the heat transfer performance at the hot end of the Kelvin heat exchanger (KCHE) is enhanced by more than 40% compared to the conventional plate-fin structure (FHE), but its flow channel pressure drop characteristics show a significant nonlinear increase. It is noteworthy that the improved Kelvin heat exchanger (EKCHE), optimized by introducing elliptic cell topology, maintains heat transfer while keeping the pressure loss increase within 1.22 times that of the conventional structure. The evaluation of the heat transfer and pressure drop characteristics is consistent for both scales. In addition, the EKC configuration exhibits a superior overall heat transfer capacity. To summarize, this work proposes a systematic numerical framework encompassing cell unit screening through heat exchanger design, offering valuable guidance for the structured development and analysis of porous media heat exchangers in relevant engineering domains. Full article
(This article belongs to the Collection Advances in Heat Transfer Enhancement)
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13 pages, 3506 KiB  
Article
Comparative Analysis of the Mitochondrial Genomes of Five Species of Anabropsis (Orthoptera: Anostostomatidae) and the Phylogenetic Implications of Anostostomatidae
by Tingting Yu, Siyu Pang, Wenjing Wang, Ting Luo, Yanting Qin, Xun Bian and Bin Zhang
Biology 2025, 14(7), 772; https://doi.org/10.3390/biology14070772 - 26 Jun 2025
Viewed by 297
Abstract
In China, Anostostomatidae is represented by a single tribe, Anabropsini; two genera; and 33 species. Although extensive research has been conducted on Anabropsini, the monophyly of this tribe within Anostostomatidae remains unverified. Furthermore, the phylogenetic relationships within Anabropsis remain under debate. To address [...] Read more.
In China, Anostostomatidae is represented by a single tribe, Anabropsini; two genera; and 33 species. Although extensive research has been conducted on Anabropsini, the monophyly of this tribe within Anostostomatidae remains unverified. Furthermore, the phylogenetic relationships within Anabropsis remain under debate. To address these gaps, we sequenced and annotated the mitochondrial genomes of five Anabropsini species to investigate their mitochondrial characteristics and phylogenetic positions and clarify the relationships among Anabropsis subgenera. The total mitochondrial length of the five species ranged from 15,985 bp to 16,423 bp and contained 13 protein-coding genes, 22 tRNAs, 2 rRNAs, and 1 control region. A grouped analysis of selection pressure on Anabropsis revealed that the Ka/Ks values for alate and apterous forms are not significantly different, suggesting that using wing length alone as the basis for dividing subgenera within Anabropsis may be unreliable. Tertiary structure modeling of proteins showed that the variable sites were concentrated in α-helix regions. Phylogenetic trees were reconstructed using the Bayesian inference and maximum likelihood methods and were based on two better datasets, namely, PCG123 (all codon positions of the PCGs) and PCG123 + 2R (all codon positions of PCGs, 12SrRNA, and 16SrRNA). The results indicate that the Chinese Anabropsini is paraphyletic, whereas Anabropsis is monophyletic, with a stable subgeneric topology. Full article
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13 pages, 4037 KiB  
Article
Hybrid CFD and Monte Carlo-Driven Optimization Approach for Heat Sink Design
by Raquel Busqué, Matias Bossio, Raimon Fabregat, Francesc Bonada, Héctor Maicas, Jordi Pijuan and Albert Brigido
Energies 2025, 18(11), 2801; https://doi.org/10.3390/en18112801 - 27 May 2025
Viewed by 521
Abstract
This study introduces a hybrid topology optimization methodology aimed at improving heat sink efficiency through a data-driven approach. The method integrates CFD simulations in Ansys Fluent with a Monte Carlo-driven optimization algorithm, modeling the design of a heat sink domain as a porous [...] Read more.
This study introduces a hybrid topology optimization methodology aimed at improving heat sink efficiency through a data-driven approach. The method integrates CFD simulations in Ansys Fluent with a Monte Carlo-driven optimization algorithm, modeling the design of a heat sink domain as a porous medium. Porosity is used as a design variable, iteratively adjusted in a binary manner to optimize fluid-solid distribution. Three design variants were evaluated, with the selected optimized configuration reaching a maximum temperature of 57.11 °C, compared to 46.15 °C for a baseline serpentine channel. Despite slightly higher peak temperature, the optimized design achieved a substantial reduction in pressure drop, up to 91.57%, translating into significantly lower pumping power requirements and thus lower energy consumption. Experimental validation, using physical prototypes of both the reference and optimized channels, confirmed strong agreement with simulation results, with average surface temperatures of 29.27 °C and 30.03 °C, respectively. These findings validate the accuracy of the simulation-based approach and highlight the potential of data-driven optimization in thermal management system designs. Full article
(This article belongs to the Special Issue Numerical Simulation Techniques for Fluid Flows and Heat Transfer)
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22 pages, 12898 KiB  
Article
Topology Optimization Design of Phase Change Liquid Cooling Composite Plate
by Xinqiang Xia, Jiancheng Luo, Jiabao Li and Lixia Wei
Energies 2025, 18(10), 2652; https://doi.org/10.3390/en18102652 - 20 May 2025
Viewed by 731
Abstract
To address the challenges of high flow resistance and poor temperature uniformity in conventional PCM–liquid cooling hybrid heat exchangers—which significantly impair the performance and lifespan of electronic devices—a topology optimization approach was adopted. A dual-objective function, aimed at minimizing the average temperature and [...] Read more.
To address the challenges of high flow resistance and poor temperature uniformity in conventional PCM–liquid cooling hybrid heat exchangers—which significantly impair the performance and lifespan of electronic devices—a topology optimization approach was adopted. A dual-objective function, aimed at minimizing the average temperature and pressure drop, was introduced to reconstruct the cooling channel layout and PCM filling region. A two-dimensional transient thermo-fluid model coupling the solid–liquid phase-change process with coolant flow and heat transfer was established, alongside the development of an experimental platform. A comprehensive comparison was performed against a conventional liquid cooling plate with straight channels. The results showed that the topology-optimized cooling plate exhibited a pressure drop of 15.80 Pa and a pumping power of 1.19 × 10⁻4 W, representing reductions of 38.28% and 38.02%, respectively. The PCM solidification time was shortened by 6 min. Under these conditions, the convective heat transfer coefficient (hw) and performance evaluation criterion (j/f) of the optimized plate reached 1319.06 W/(m2·K) and 0.56, which corresponded to increases of 60.71% and 47.5%, respectively. The topology-optimized configuration significantly improved temperature uniformity and overall cooling performance. As the inlet velocity increased from 0.05 m/s to 0.2 m/s, hw increased by 38.65%; however, j/f decreased by 57.14%, due to the limited thermal conductivity of the PCMs, resulting in only a slight reduction in the average PCM temperature. Furthermore, the topology-optimized cooling plate demonstrated stronger steady-state regulation capability under fluctuating thermal loads. This study provides valuable insights and design guidance for the development of high-efficiency hybrid liquid cooling plates. Full article
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28 pages, 830 KiB  
Review
Enhancing Urban Drainage Resilience Through Holistic Stormwater Regulation: A Review
by Jiankun Xie, Wei Qiang, Yiyuan Lin, Yuzhou Huang, Kai-Qin Xu, Dangshi Zheng, Shengzhen Chen, Yanyan Pei and Gongduan Fan
Water 2025, 17(10), 1536; https://doi.org/10.3390/w17101536 - 20 May 2025
Viewed by 1130
Abstract
Under the dual pressures of global climate change and rapid urbanization, urban drainage systems (UDS) face severe challenges caused by extreme precipitation events and altered surface hydrological processes. The drainage paradigm is shifting toward resilient systems integrating grey and green infrastructure, necessitating a [...] Read more.
Under the dual pressures of global climate change and rapid urbanization, urban drainage systems (UDS) face severe challenges caused by extreme precipitation events and altered surface hydrological processes. The drainage paradigm is shifting toward resilient systems integrating grey and green infrastructure, necessitating a comprehensive review of the design and operation of grey infrastructure. This study systematically summarizes advances in urban stormwater process-wide regulation, focusing on drainage network design optimization, siting and control strategies for flow control devices (FCDs), and coordinated management of Quasi-Detention Basins (QDBs). Through graph theory-driven topological design, real-time control (RTC) technologies, and multi-objective optimization algorithms (e.g., genetic algorithms, particle swarm optimization), the research demonstrates that decentralized network layouts, dynamic gate regulation, and stormwater resource utilization significantly enhance system resilience and storage redundancy. Additionally, deep learning applications in flow prediction, flood assessment, and intelligent control exhibit potential to overcome limitations of traditional models. Future research should prioritize improving computational efficiency, optimizing hybrid infrastructure synergies, and integrating deep learning with RTC to establish more resilient and adaptive urban stormwater management frameworks. Full article
(This article belongs to the Section Urban Water Management)
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24 pages, 3344 KiB  
Article
Enzymatic Extraction of Hawthorn Pectin Under Ultrahigh Pressure: Optimization and Characterization
by Zheng Ye, Qiaoshuang Lu, Dihu Lv and Chun Yang
Molecules 2025, 30(10), 2210; https://doi.org/10.3390/molecules30102210 - 19 May 2025
Viewed by 566
Abstract
This study employed response surface methodology to optimize the conditions for ultrahigh-pressure-assisted enzymatic extraction (UHPEE) of pectin from hawthorn using cellulase. The effects of this method on the characteristics of the extracted pectin were investigated. The optimal extraction parameters were determined to be [...] Read more.
This study employed response surface methodology to optimize the conditions for ultrahigh-pressure-assisted enzymatic extraction (UHPEE) of pectin from hawthorn using cellulase. The effects of this method on the characteristics of the extracted pectin were investigated. The optimal extraction parameters were determined to be a solid-to-liquid ratio of 1:70 g/mL, an extraction pressure of approximately 300 MPa, and a holding time of roughly 600 s, yielding a pectin recovery of 4.02%. The optimized UHPEE process resulted in reductions in both the degree of esterification and molecular weight of the pectin, while concurrently increasing the content of total galacturonic acid and total polyphenols. Ion chromatography analysis identified five monosaccharides in the hawthorn pectin, with galacturonic acid being the most predominant. Fourier-transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM) analyses revealed the presence of characteristic absorption peaks of pectin and a rough surface topology with a loose, flaky structure, respectively. Rheological measurements demonstrated that the hawthorn pectin exhibited shear-thinning behavior, characteristic of a pseudoplastic fluid. In vitro antioxidant assays showed that hawthorn pectin scavenged 1,1-diphenyl-2-picrylhydrazyl (DPPH) radicals with a rate of 92.72%, comparably to vitamin C at the same concentration (96.30%). These results indicate that the optimized UHPEE method is a more efficient technique for extracting hawthorn pectin and effectively enhances its antioxidant activity, suggesting its potential application in the food industry. Full article
(This article belongs to the Special Issue Chemical Analysis for Food and Beverage Bioactive Compounds)
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17 pages, 8321 KiB  
Article
Flexible Piezoresistive Sensor with High Stability Based on GO@PDMS-PU Porous Structure
by Qingfang Zhang, Yi Li, Xingyu Wang, Xiaoyu Zhang, Shuyi Liu, Hengyi Yuan, Xiaodong Yang, Da Li, Zeping Jin, Yujian Zhang, Yutong Liu and Zhengmai Bian
Symmetry 2025, 17(5), 773; https://doi.org/10.3390/sym17050773 - 16 May 2025
Cited by 1 | Viewed by 713
Abstract
In recent years, flexible piezoresistive sensors based on polydimethylsiloxane (PDMS) matrix materials have developed rapidly, showing broad application prospects in fields such as human motion monitoring, electronic skin, and intelligent robotics. However, achieving a balance between structural durability and fabrication simplicity remains challenging. [...] Read more.
In recent years, flexible piezoresistive sensors based on polydimethylsiloxane (PDMS) matrix materials have developed rapidly, showing broad application prospects in fields such as human motion monitoring, electronic skin, and intelligent robotics. However, achieving a balance between structural durability and fabrication simplicity remains challenging. Traditional methods for preparing PDMS flexible substrates with high porosity and high stability often require complex, costly processes. Breaking through the constraints of conventional material systems, this study innovatively combines the high elasticity of polydimethylsiloxane (PDMS) with the stochastically distributed porous topology of a sponge-derived biotemplate through biomimetic templating replication technology, fabricating a heterogeneous composite system with an architecturally asymmetric spatial network. After 5000 loading cycles, uncoated samples experienced a thickness reduction of 7.0 mm, while PDMS-coated samples showed minimal thickness changes (2.0–3.0 mm), positively correlated with curing agent content (5:1 to 20:1). The 5:1 ratio sample demonstrated exceptional mechanical stability. As evidenced, the PDMS film-encapsulated architecturally asymmetric spatial network demonstrates superior stress dissipation efficacy, effectively mitigating stress concentration phenomena inherent to symmetric configurations that induce matrix fracture, thereby achieving optimal mechanical stability. Compared to the pre-test resistance distribution of 10–248 Ω, after 5000 cyclic loading cycles, the uncoated samples exhibited a narrowed resistance range of 10–50 Ω, while PDMS-coated samples maintained a broader resistance range (10–240 Ω) as the curing agent ratio increased (from 20:1 to 5:1), demonstrating that increasing the curing agent ratio helps maintain conductive network stability. The 5:1 ratio sample displayed the lowest resistance variation rate attenuation—only 3% after 5000 cycles (vs. 80% for uncoated samples)—and consistently minimal attenuation at all stages, validating superior electrical stability. Under 0–6 kPa pressure, the 5:1 ratio device maintained a linear sensitivity of 0.157 kPa−1, outperforming some existing works. Human motion monitoring experiments further confirmed its reliable signal output. Furthermore, the architecturally asymmetric spatial network of the device enables superior conformability to complex curvilinear geometries, leveraging its structural anisotropy to achieve seamless interfacial adaptation. By synergistically optimizing material composition and structural design, this study provides a novel technical method for developing highly durable flexible electronic devices. Full article
(This article belongs to the Section Engineering and Materials)
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21 pages, 15264 KiB  
Article
Comparative Analysis of Codon Usage Patterns in the Chloroplast Genomes of Fagopyrum Species
by Qilin Liu, Shurui Li, Dinghong He, Jinyu Liu, Xiuzhi He, Chengruizhi Lin, Jinze Li, Zhixuan Huang, Linkai Huang, Gang Nie, Xinquan Zhang and Guangyan Feng
Agronomy 2025, 15(5), 1190; https://doi.org/10.3390/agronomy15051190 - 14 May 2025
Viewed by 724
Abstract
The non-random usage of synonymous codons encoding the same amino acid—referred to as codon usage bias (CUB)—varies substantially across genomes and significantly affects translational efficiency by modulating transcriptional and post-transcriptional processes. In chloroplast genomes, the optimization of CUB is critical for improving the [...] Read more.
The non-random usage of synonymous codons encoding the same amino acid—referred to as codon usage bias (CUB)—varies substantially across genomes and significantly affects translational efficiency by modulating transcriptional and post-transcriptional processes. In chloroplast genomes, the optimization of CUB is critical for improving the efficacy of genetic engineering approaches. However, comprehensive analyses of CUB in Fagopyrum chloroplast genomes remain scarce. In this study, we performed an in-depth comparative analysis of codon usage patterns in the chloroplast genomes of nine Fagopyrum species. Our results revealed a marked AT-rich nucleotide composition, with base content in the order T > A > C > G. We identified 23 optimal codons and 29 high-frequency codons, most of which ended with A or U. Correlation analyses demonstrated that codon usage is strongly influenced by nucleotide skewness (GC and AT skews), protein properties (such as amino acid composition and the number of synonymous codons), and gene expression levels. Neutrality plot analysis (PR2 bias) and evaluations based on the effective number of codons (ENc) indicated that both mutational pressure and natural selection contribute to shaping CUB, with natural selection identified as the predominant evolutionary force. Comparative analyses with four model organisms indicated that Arabidopsis thaliana shares the highest codon usage compatibility with Fagopyrum chloroplast genomes, highlighting its suitability as a potential heterologous expression system. Phylogenetic reconstruction based on codon usage profiles yielded a fully resolved topology with 100% bootstrap support at all nodes, reinforcing the utility of codon usage data in evolutionary inference. This study elucidates the evolutionary determinants of codon usage variation in Fagopyrum plastomes and provides a robust methodological foundation for codon optimization in chloroplast-based synthetic biology. The validated codon adaptation metrics offer promising tools for improving heterologous protein expression and guiding transgene design in advanced breeding strategies. Full article
(This article belongs to the Special Issue Crop Genomics and Omics for Future Food Security)
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13 pages, 12964 KiB  
Article
A Soft Variable Stiffness Actuator with a Chain Mail Structure as a Particle Jamming Interface
by John E. Bermeo, Eduardo Castillo-Castañeda and Med Amine Laribi
Actuators 2025, 14(5), 247; https://doi.org/10.3390/act14050247 - 14 May 2025
Viewed by 716
Abstract
Variable stiffness actuators (VSAs) have attracted considerable attention in wearable robotics and soft exoskeletons due to their ability to adapt to various load conditions. This study presents a modular design for VSAs that incorporates a chain mail structure with various link topologies, allowing [...] Read more.
Variable stiffness actuators (VSAs) have attracted considerable attention in wearable robotics and soft exoskeletons due to their ability to adapt to various load conditions. This study presents a modular design for VSAs that incorporates a chain mail structure with various link topologies, allowing for a reconfiguration of stiffness. The proposed VSA consists of three main parts: the vacuum chamber, the VSA actuator, and the chain mail structure. The VSA fabrication process was carried out in five stages: (1) mold fabrication by 3D FDM printing, incorporating a film of oil to facilitate easy demolding; (2) mold preparation using silicone, with a precise ratio of 1:1 weight-based mixture to optimize material utilization; (3) silicone pouring into molds while applying vibration to eliminate air bubbles; (4) curing for four hours to achieve optimal mechanical properties; and (5) careful demolding to prevent damage. Experimental tests were conducted to characterize the stiffness of actuators with different chain mail fabric configurations, using an experimental setup designed to securely fix the actuator and accurately measure the pneumatic pressure and the angle of deformation after applying weights at its end. The European 6-in-1 and rounded square configurations were shown to be the most effective, increasing stiffness up to 382% compared to the chain mail-free configuration, highlighting the positive impact of these structural designs. Full article
(This article belongs to the Special Issue Advanced Technologies in Soft Actuators)
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13 pages, 3601 KiB  
Article
Numerical Simulation and Optimized Field-Driven Design of Triple Periodic Minimal Surface Structure Liquid-Cooling Radiator
by Zhuopei Lv, Xinbo Chai, Fuyin Wei, Hongkai Yang, Chao Wu and Jianping Shi
Energies 2025, 18(10), 2536; https://doi.org/10.3390/en18102536 - 14 May 2025
Viewed by 443
Abstract
This work investigates the design of liquid-cooled heat sinks for IGBT modules via optimizing the Triple Periodic Minimal Surface (TPMS) structure. The performance of heat sinks with different porosity TPMS structures was compared through the finite element simulation software Fluent. The results indicate [...] Read more.
This work investigates the design of liquid-cooled heat sinks for IGBT modules via optimizing the Triple Periodic Minimal Surface (TPMS) structure. The performance of heat sinks with different porosity TPMS structures was compared through the finite element simulation software Fluent. The results indicate that smaller porosity is conducive to improving the heat dissipation efficiency, but the difference in pressure between the entrance and exit increases. The field-driven design method is further adopted to adjust the porosity according to the temperature field distribution, and the TPMS channel structures were optimized by nTopology software. The results show that the optimized Schwarz P, Gyroid, and Diamond structures have a comparable effect on reducing the maximum surface temperature as that of TPMS structures with uniform porosity; however, the differential pressure at the inlet and outlet decreased remarkably by 94.8%, 90.8%, and 88.9%, respectively, compared to the structure with a uniform porosity of 0.32. The Nusselt numbers of the optimized Gyroid and Diamond structures increased by 19.2% and 12.3%, respectively, compared to their structures with a uniform porosity of 0.84. This study illustrates the advantages of the field-driven design in enhancing the heat dissipation and reducing pressure loss, which provides an effective design solution for the heat dissipation of IGBT modules. Full article
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19 pages, 4407 KiB  
Article
Heat Transfer and Pressure Loss Performance of Additively Manufactured Metamaterials in Annular Channels
by Emanuele Vaglio, Federico Scalzo, Marco Sortino and Luca Casarsa
Energies 2025, 18(10), 2486; https://doi.org/10.3390/en18102486 - 12 May 2025
Viewed by 430
Abstract
Additive manufacturing is revolutionizing the production of thermo-fluidic devices by enabling the creation of a wide variety of complex architectures, significantly enhancing performance and efficiency. Nevertheless, the range of structural types investigated to date remains limited, with most studies employing simplified methodologies and [...] Read more.
Additive manufacturing is revolutionizing the production of thermo-fluidic devices by enabling the creation of a wide variety of complex architectures, significantly enhancing performance and efficiency. Nevertheless, the range of structural types investigated to date remains limited, with most studies employing simplified methodologies and constrained operating conditions. This study explores the thermo-hydraulic performance of water-cooled annular channels incorporating BCC, Octahedral, and gyroid structures fabricated from AISI 316L stainless steel using Laser Powder Bed Fusion. The samples were experimentally tested across a broad spectrum of mass flow rates using a custom-designed test rig to evaluate heat transfer and pressure loss performance, and extensive morphological characterization was conducted to correlate the thermo-fluid dynamic behavior with the geometric and surface features specific to the manufacturing process. The investigation revealed that reticular configurations are preferable when low pressure losses are required, whereas gyroids are more suitable for high thermal loads. The topology of the structures was shown to be a key factor influencing overall performance, emphasizing the importance of selecting the appropriate structure for each specific application and the significant potential for performance improvements through the development of tailored metamaterials. Full article
(This article belongs to the Section J: Thermal Management)
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19 pages, 18308 KiB  
Article
Computational Investigation of Aerodynamic Behaviour in Rubber O-Ring: Effects of Flow Velocity and Surface Topology
by Thomas Singleton, Adil Saeed and Zulfiqar Ahmad Khan
Appl. Sci. 2025, 15(9), 5006; https://doi.org/10.3390/app15095006 - 30 Apr 2025
Viewed by 302
Abstract
This report uses computational fluid dynamics (CFDs) to investigate the aerodynamics of a rubber O-ring, with a focus on assessing the influence of fluid velocity and surface topology whilst providing a detailed methodology that promotes correct procedures. A steady state scenario was set [...] Read more.
This report uses computational fluid dynamics (CFDs) to investigate the aerodynamics of a rubber O-ring, with a focus on assessing the influence of fluid velocity and surface topology whilst providing a detailed methodology that promotes correct procedures. A steady state scenario was set up, modelling laminar airflow across two O-rings with 5 μm and 100 μm surface finishes, respectively. Analysis showed that increasing the fluid velocity from 0.01 m/s to 2 m/s significantly translates the separation points downstream, consolidating wake regions behind the airfoil. The CFD simulations also infer that as the fluid velocity increases, the frictional drag coefficients decrease from 3.13 to 0.11, and the pressure drag coefficients increase from 0.55 to 0.6, implying that the recirculation of flowlines behind the O-ring becomes the most hindering factor on aerodynamics. Conversely, variations in surface roughness showed negligible effects on the flow field. This insensitivity is attributed to the low Reynolds number (Re) used in all simulations, where a roughness of 5 μm or 100 μm remains well within the laminar sublayer, therefore minimising their impact on boundary layer disruption and flow separation. Full article
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