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Search Results (16,956)

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Keywords = thermal stability

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14 pages, 1117 KB  
Article
Straight-Channel NiO/CeO2 Ceramic Reactor Fabricated via Mesh-Assisted Phase Inversion for Catalytic Oxidation of Ventilation Air Methane
by Fangsheng Liu, Enming Shi, Zhiqiang Cao, Xuemei Ou, Fangjun Jin, Dingying Zhou, Zhen Wang, Xinyi Han, Shiru Le and Yeqing Wang
Materials 2026, 19(9), 1718; https://doi.org/10.3390/ma19091718 - 23 Apr 2026
Abstract
Ventilation air methane (VAM) has an extremely low concentration, making its abatement exceptionally challenging. Catalytic oxidation offers a promising route for VAM treatment, but industrial application requires integrated catalysts with high activity and efficient mass transfer. In this study, a novel straight-channel NiO/CeO [...] Read more.
Ventilation air methane (VAM) has an extremely low concentration, making its abatement exceptionally challenging. Catalytic oxidation offers a promising route for VAM treatment, but industrial application requires integrated catalysts with high activity and efficient mass transfer. In this study, a novel straight-channel NiO/CeO2 ceramic reactor was fabricated via mesh-assisted phase inversion, with NiO content systematically optimized to screen the optimal ratio. The 60 wt% NiO was the optimal composition, exhibiting excellent VAM oxidation performance. Brunauer–Emmett–Teller (BET) analysis confirmed that this optimal ratio yielded the largest specific surface area. Furthermore, H2-temperature-programmed reduction (H2-TPR) and X-ray photoelectron spectroscopy (XPS) confirmed that this optimal ratio facilitated the formation of abundant NiO–CeO2 active interfaces, effectively inducing surface Ce3+ species and oxygen vacancies. These merits significantly enhanced the reactor’s oxygen adsorption capacity and redox properties, thus realizing efficient methane activation in catalytic oxidation. Moreover, the optimal reactor successfully passed 10 thermal cycle tests, further verifying the thermal stability of the catalytic structure. In addition, it exhibited outstanding long-term stability during a 100 h test, with no carbon deposition or active phase sintering observed. This work develops an optimized straight-channel NiO/CeO2 ceramic reactor and offers a practical and scalable design strategy for VAM oxidation. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
11 pages, 2576 KB  
Article
Promising Thermoelectric Performance of Janus Monolayer ZrBrI
by Jingfeng Wang, Wenyan Jiao, Zihe Li and Huijun Liu
Materials 2026, 19(9), 1716; https://doi.org/10.3390/ma19091716 - 23 Apr 2026
Abstract
The Janus monolayers have recently attracted substantial interest due to their unique asymmetric structures and intriguing physical properties. In this work, we explore the thermoelectric properties of the Janus monolayer ZrBrI, using first-principles calculations and Boltzmann transport theory. We demonstrate that the system [...] Read more.
The Janus monolayers have recently attracted substantial interest due to their unique asymmetric structures and intriguing physical properties. In this work, we explore the thermoelectric properties of the Janus monolayer ZrBrI, using first-principles calculations and Boltzmann transport theory. We demonstrate that the system maintains good dynamic and thermal stability, as evidenced by the absence of imaginary phonon modes and small lattice fluctuation at a higher temperature of 600 K. The hybrid functional calculations reveal that the monolayer exhibits a relatively small indirect gap of 1.22 eV, and the energy bands near the conduction band minimum exhibit double degeneracy with weak dispersions, which is very beneficial for enhancing the n-type power factor. Meanwhile, a relatively lower lattice thermal conductivity is found due to strong lattice anharmonicity caused by the antibonding state and the symmetry breaking of the structure. Collectively, a larger ZT value of 3.9 at 600 K can be realized for the n-type Janus monolayer ZrBrI at an optimal concentration of 1.89×1013 cm2, highlighting its promising thermoelectric application in the intermediate temperature region. Full article
(This article belongs to the Section Materials Physics)
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17 pages, 1071 KB  
Article
Deep Learning-Guided Engineering of Bst DNA Polymerase Improves LAMP-Based Detection of Foodborne Pathogens
by Haoting Chen, Jingfeng Zhang, Xiaoli Xu, Huang Zhang, Yanlei Chang, Lei Shi and Lichao Zhao
Microorganisms 2026, 14(5), 954; https://doi.org/10.3390/microorganisms14050954 (registering DOI) - 23 Apr 2026
Abstract
Loop-mediated isothermal amplification (LAMP) is a widely used nucleic acid detection method, but its application is often limited by the suboptimal performance of wild-type Bacillus stearothermophilus (Bst) DNA polymerase. This study employed a combined deep learning and semi-rational design strategy to [...] Read more.
Loop-mediated isothermal amplification (LAMP) is a widely used nucleic acid detection method, but its application is often limited by the suboptimal performance of wild-type Bacillus stearothermophilus (Bst) DNA polymerase. This study employed a combined deep learning and semi-rational design strategy to engineer Bst DNA polymerase. High-throughput screening identified the A0A150MFP3 sequence and the L105M mutation, which increased enzymatic activity by 32.92%. Fusion with the CL7 protein generated a CL7-Bst mutant with enhanced thermal stability and tolerance to common inhibitors, including 7% (v/v) ethanol, 0.18‰ (w/v) SDS, 80 mmol/L NaCl, and 0.8 mmol/L EDTA. Systematic optimization of the LAMP reaction system determined the optimal pH (9.0), enzyme concentration (0.20 U/μL), and temperature (64 °C). When applied to Escherichia coli O157:H7 detection, the CL7-Bst mutant achieved Tt values of 15.13 and 12.78 for crude and purified DNA, respectively, with a limit of detection of 1 × 103 CFU/mL. In summary, integrating deep learning with semi-rational design and fusion protein engineering yielded a high-performance DNA polymerase that facilitates rapid, sensitive, and field-deployable LAMP-based pathogen detection. Full article
(This article belongs to the Section Food Microbiology)
21 pages, 3896 KB  
Article
Investigating the Participation of Embedded VSC-HVDC Systems in Frequency Regulation During Post-Splitting Events via a Coordinated Supplementary Control Layer
by Mohammad Qawaqneh, Gaetano Zizzo, Antony Vasile, Liliana Mineo, Angelo L’Abbate and Lorenzo Carmine Vitulano
Energies 2026, 19(9), 2034; https://doi.org/10.3390/en19092034 - 23 Apr 2026
Abstract
Synchronous Alternating Current (AC) power systems are increasingly supported by embedded High-Voltage Direct Current (HVDC) links to enhance operational flexibility and ensure security of supply. However, the loss of High-Voltage Alternating Current (HVAC) interconnections in these synchronous areas may lead to transmission network [...] Read more.
Synchronous Alternating Current (AC) power systems are increasingly supported by embedded High-Voltage Direct Current (HVDC) links to enhance operational flexibility and ensure security of supply. However, the loss of High-Voltage Alternating Current (HVAC) interconnections in these synchronous areas may lead to transmission network splitting, posing serious challenges to frequency stability due to the reduction in overall system inertia and stiffness. In this paper, a supplementary control layer is proposed to enable embedded HVDC systems, particularly those based on modern Voltage Source Converters (VSCs), to support frequency stability under post-splitting conditions. The proposed control strategy combines Angle-Difference Control (ADC), Frequency-Difference Control (FDC), and feedforward action, enabling fast and coordinated active-power modulation. A single-bus, dynamic multi-area Load Frequency Control (LFC) model is developed, combining the regulation of thermal units, Renewable Energy Sources’ (RESs’) Fast Frequency Response (FFR) with Synthetic Inertia (SI), and VSC-HVDC modulation. The effectiveness of the proposed control layer is demonstrated by applying it to the East Tyrrhenian Link (ETL), an embedded VSC-HVDC interconnection connecting Sicily with the mainland of Italy, under a post-splitting low-inertia condition in which Sicily operates as an islanded synchronous system, i.e., after losing synchronism with the mainland of Italy, in a 2030 scenario condition. The simulation results demonstrate that the proposed controller enables embedded VSC-HVDC systems to actively participate in post-splitting frequency containment and damping, as well as coordinated active power reallocation, thereby enhancing overall system stability and resilience. Full article
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34 pages, 2309 KB  
Review
Cleaner Chemistry for Clean Energy: PFAS-Free Materials in PEM Electrochemical Technologies
by Erasmo Salvatore Napolitano, Andrea Rosati, Alessia Bezzon, Ivan Moretti, Ana Suárez-Vega, Fabiola Brusciotti and Angelo Meduri
Sustain. Chem. 2026, 7(2), 21; https://doi.org/10.3390/suschem7020021 - 23 Apr 2026
Abstract
Per- and polyfluoroalkyl substances (PFAS) have found wide application in proton exchange membrane fuel cells (PEMFCs) and water electrolysers (PEMELs), thanks to their exceptional chemical and thermal stability. However, their environmental persistence and growing regulatory pressure—particularly from the European Union—have made the transition [...] Read more.
Per- and polyfluoroalkyl substances (PFAS) have found wide application in proton exchange membrane fuel cells (PEMFCs) and water electrolysers (PEMELs), thanks to their exceptional chemical and thermal stability. However, their environmental persistence and growing regulatory pressure—particularly from the European Union—have made the transition to PFAS-free components a priority. This work reviews current advancements in alternative materials that can guarantee the same performance or maybe improve it. Although several non-fluorinated materials have demonstrated initial performance close to PFAS-based benchmarks, significant challenges remain. These include limited long-term stability, difficulties for new materials to fit into existing stack architectures, and the lack of standardized testing protocols. Nevertheless, recent efforts have successfully demonstrated a PFAS-free PEM electrolyser stack at TRL 4, validating the technical feasibility of full PFAS substitution. Achieving commercial readiness will require parallel progress in materials development and industrial scalability. This review highlights the possibility that hydrogen technologies, such as fuel cells and electrolysers, which are called upon to support the energy transition towards a more sustainable future, are themselves truly environmentally friendly, thus making their use as green as possible. Full article
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22 pages, 4296 KB  
Article
Antibacterial Biofilms of Chitosan Incorporated with the Ethanolic Extract of the Stem Bark of Libidibia ferrea and Its Fractions
by Andreza Santos de Jesus, Aiane Nascimento Santana, Helena Carla Magalhães dos Reis, Giovanna Regina Gonzalez de Santana Wojnar, Vitor Hugo Migues, Arnaud Victor dos Santos, Madson de Godoi Pereira, Lourdes Cardoso de Souza Neta, Sandra Aparecida Alexandre Lucas and Rodrigo Lassarote Lavall
Molecules 2026, 31(9), 1392; https://doi.org/10.3390/molecules31091392 - 23 Apr 2026
Abstract
The high mortality rate from microbial infections underscores the need to discover new antimicrobials. This work produced antibacterial Chitosan biofilms with and without the incorporation of the ethanolic extract of Libidibia ferrea stem bark and its ethyl acetate and aqueous fractions. The extract [...] Read more.
The high mortality rate from microbial infections underscores the need to discover new antimicrobials. This work produced antibacterial Chitosan biofilms with and without the incorporation of the ethanolic extract of Libidibia ferrea stem bark and its ethyl acetate and aqueous fractions. The extract and fractions were subjected to FTIR and 1H NMR analysis. The biofilms were characterized by FTIR, scanning electron microscopy, thermogravimetry, and differential scanning calorimetry analysis. The 1H NMR and FTIR data, as well as the colorimetric quantification of total phenolics, demonstrated the presence of phenolic compounds. Staphylococcus aureus and Bacillus cereus were the most susceptible bacteria for Chitosan/L. ferrea biofilms and fractions (growth inhibition zones values in the range of 10.8 ± 0.1 to 14.0 ± 0.1 mm, and minimum inhibitory or bactericidal concentration, MIC or MBC values of the fractions were in the range of 125 to 250 µg mL−1. Only the fractions inhibited Pseudomonas aeruginosa (MIC = 250 µg mL−1). Chitosan/L. ferrea biofilms exhibited efficient interactions between chitosan functional groups and secondary metabolites, good thermal stability, and increased rigidity in mechanical tests. This study reinforces the pharmacological potential of biodegradable Chitosan/L. ferrea biofilms as antibacterial agents biofilms. Full article
(This article belongs to the Special Issue Chitosan-Based Materials for Pharmaceutical and Medical Applications)
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12 pages, 7245 KB  
Review
Thermodynamic Properties, Crystallization Kinetics and Crystal Morphology of Plutonium Oxalate Crystals: A Review
by Yunhai Huang, Yongxue Guo, Siwen Yuan, Guanchen Zhou, Lei Li, Xuefeng Hou, Dehui Wu, Hongxun Hao and Yantao Hu
Molecules 2026, 31(9), 1391; https://doi.org/10.3390/molecules31091391 - 23 Apr 2026
Abstract
As a key type of precursor material in the nuclear fuel cycle process, plutonium oxalate has long played a critical role in the purification and conversion of plutonium. Its crystallization behavior directly affects the subsequent production process and properties of plutonium oxide. This [...] Read more.
As a key type of precursor material in the nuclear fuel cycle process, plutonium oxalate has long played a critical role in the purification and conversion of plutonium. Its crystallization behavior directly affects the subsequent production process and properties of plutonium oxide. This review systematically summarizes the research progress of plutonium oxalate crystals in thermodynamics, crystallization kinetics, and crystal morphology. It introduces the structural characteristics of plutonium oxalate crystals, their solubility in nitric acid-oxalic acid mixed systems, and the thermodynamic properties such as the redox stability of plutonium oxalate crystals of different valence states. It also summarizes the nucleation, growth, and coprecipitation kinetics of plutonium oxalate crystals. The diversity of plutonium oxalate crystal morphologies and their influence on subsequent thermal decomposition are discussed. Full article
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27 pages, 18982 KB  
Article
Composite Materials Based on Bioresorbable Polymers and Phosphate Phases for Bone Tissue Regeneration
by Oana Maria Caramidaru, Celina Maria Damian, Gianina Popescu-Pelin, Mihaela Bacalum, Roberta Moisa, Cornelia-Ioana Ilie, Sorin-Ion Jinga and Cristina Busuioc
J. Compos. Sci. 2026, 10(5), 223; https://doi.org/10.3390/jcs10050223 - 23 Apr 2026
Abstract
Bone tissue plays a vital role in the human body and possesses intrinsic self-repair mechanisms; however, large defects or pathological fractures may exceed its natural healing capacity. Bone tissue engineering provides promising strategies to restore bone integrity through the use of scaffolds, growth [...] Read more.
Bone tissue plays a vital role in the human body and possesses intrinsic self-repair mechanisms; however, large defects or pathological fractures may exceed its natural healing capacity. Bone tissue engineering provides promising strategies to restore bone integrity through the use of scaffolds, growth factors, and stem cells. While calcium phosphate (CaP)-based ceramics, such as hydroxyapatite (HAp) and tricalcium phosphate (TCP), represent the current benchmark, their limitations, including slow degradation (HAp) and limited osteoinductivity (TCP), have driven the development of alternative biomaterials. In this context, magnesium phosphate (MgP)-based materials have gained increasing attention due to their tunable resorption rate, improved biodegradability, and ability to stimulate osteogenesis and angiogenesis through the release of magnesium (Mg2+) ions. This study reports on composite scaffolds based on electrospun poly(ε-caprolactone) (PCL) fibres coated with MgP layers doped with lithium (Li) and zinc (Zn), designed to mimic the nanofibrous architecture of the extracellular matrix. Lithium and zinc were selected due to their known ability to modulate cellular response, with lithium promoting osteogenic activity and zinc contributing to improved cell proliferation and antibacterial potential. The phosphate phases obtained by coprecipitation were deposited onto the PCL fibres using Matrix-Assisted Pulsed Laser Evaporation (MAPLE), enabling controlled surface functionalization. Following thermal treatment, the formation of the crystalline magnesium pyrophosphate (Mg2P2O7) phase was confirmed by chemical and structural characterization. The combination of a slowly degrading PCL matrix, providing sustained structural support, and a bioactive MgP coating, enabling rapid and controlled ion release, results in improved scaffold performance in terms of biocompatibility, biodegradability, and bioactivity. While the slow degradation rate of PCL ensures mechanical stability over an extended period, the surface-deposited MgP phase allows immediate interaction with the biological environment, facilitating faster ion release and enhancing cell–material interactions. These findings highlight the potential of the developed composites as promising candidates for trabecular bone regeneration and as viable alternatives to conventional CaP-based scaffolds in regenerative medicine. Full article
(This article belongs to the Special Issue Biomedical Composite Applications)
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12 pages, 4188 KB  
Article
Thermal Stability and Microstructural Evolution of Cu Joints with an Ultra-Thin Sintered Layer
by Siwen Shao, Chenghao Zhang, Wei Jiang, Chun Li, Xiaoqing Si, Zongjing He, Jian Cao and Yang Liu
Appl. Sci. 2026, 16(9), 4108; https://doi.org/10.3390/app16094108 - 22 Apr 2026
Abstract
Low-temperature Cu sintering is used as a die-bonding strategy for the third-generation power device, and the Cu-sintered joints require long-term stability at elevated temperature. In this work, we investigate the thermal stability and microstructural evolution of the Cu interconnect joints with an ultra-thin [...] Read more.
Low-temperature Cu sintering is used as a die-bonding strategy for the third-generation power device, and the Cu-sintered joints require long-term stability at elevated temperature. In this work, we investigate the thermal stability and microstructural evolution of the Cu interconnect joints with an ultra-thin sintered layer at the temperature of 250 °C in air. The as-prepared joint shows a dense well-bonded interface with low porosity before the thermal aging test. The average shear strength of the joints increases from 85.5 MPa to 91.3 MPa after aging up to 300 h. With further increase in aging time, the shear strength begins to decrease. However, the strength remains at a high level of 69.8 MPa even after 500 h of aging, satisfying the requirements for high-temperature stability. At short aging times, the porosity within the interface reduces slightly, and the fracture exhibits distinct ductile characteristics. When the aging time exceeds 300 h, the oxide content at the interface increases from the outer region toward the inner part, and aging cracks eventually appear at the edge of the sintered layer. Therefore, it is demonstrated that the dense and thin sintered layer limits oxygen diffusion, guaranteeing the high-temperature stability of the sintered joint. Full article
26 pages, 13164 KB  
Article
Surface Quality Enhancement of SLM-Fabricated Ti-6Al-4V via Top-Hat Laser Polishing: Melt Pool Dynamics and Microstructural Evolution
by Yingwei Kuang, Mingjun Liu, Haibing Xiao, Zhenmin Wang, Bowei Luo, Xiaomei Xu and Shun Gu
Nanomaterials 2026, 16(9), 505; https://doi.org/10.3390/nano16090505 - 22 Apr 2026
Abstract
Ti-6Al-4V parts fabricated via selective laser melting (SLM) often exhibit severe surface irregularities that limit their direct engineering application. This study proposes a top-hat beam laser polishing method to improve surface quality. The results show that surface roughness (Sa) is reduced to 0.48 [...] Read more.
Ti-6Al-4V parts fabricated via selective laser melting (SLM) often exhibit severe surface irregularities that limit their direct engineering application. This study proposes a top-hat beam laser polishing method to improve surface quality. The results show that surface roughness (Sa) is reduced to 0.48 μm, a 95.3% decrease from the as-built condition. The uniform energy distribution of the top-hat beam stabilizes melt pool behavior, enabling effective surface leveling through valley filling and lateral melt flow. In contrast, Gaussian beam polishing induces strong Marangoni convection and wake effects, resulting in higher residual roughness. Microstructural analysis indicates an increased fraction of equiaxed α grains and a β-phase content of ~6% after top-hat polishing. The heat-affected zone likely exhibits a subcritical heat-treatment-like effect, promoting fine secondary α precipitation. Additionally, localized stresses induced by steep thermal gradients during SLM are effectively relieved. Overall, top-hat laser polishing is a promising post-processing technique for enhancing the surface quality of Ti-6Al-4V components. Full article
(This article belongs to the Special Issue Recent Advances in Laser-Induced Carbon Nanomaterials)
12 pages, 1163 KB  
Article
Enhancing Capsid Stability of a Foot-and-Mouth Disease Virus Vaccine Strain Through VP1-Directed Chimeric Design While Preserving Antigenicity
by Jong Sook Jin, Sun Young Park, Jae Young Kim, Giyoun Cho, Seung-A HwangBo, Jong-Hyeon Park and Young-Joon Ko
Vaccines 2026, 14(5), 371; https://doi.org/10.3390/vaccines14050371 - 22 Apr 2026
Abstract
Background/Objectives: The efficacy of inactivated foot-and-mouth disease virus (FMDV) vaccines depends on the structural integrity of the 146S virions. However, instability of 146S antigens during vaccine manufacturing and storage can compromise vaccine quality. Despite its high immunogenicity, the Korean serotype O strain [...] Read more.
Background/Objectives: The efficacy of inactivated foot-and-mouth disease virus (FMDV) vaccines depends on the structural integrity of the 146S virions. However, instability of 146S antigens during vaccine manufacturing and storage can compromise vaccine quality. Despite its high immunogenicity, the Korean serotype O strain O Jincheon (O JC) exhibits poor physical stability. Methods: To enhance antigenic stability while preserving strain-specific antigenicity, we engineered a VP1-substituted recombinant virus, (R) O1 M–O JC_VP1, by integrating the VP1 coding region of O JC into the O1 Manisa (O1 M) backbone. Results: The resulting chimeric virus exhibited significantly improved capsid stability, as demonstrated by an increased melting temperature and enhanced resistance to thermal stress, chloroform exposure, and long-term storage. Importantly, the recombinant antigen maintained its immunogenicity and induced antibody responses comparable to those induced by the parental O JC strain in vaccinated pigs. Conclusions: These findings demonstrate that VP1-direct chimeric engineering can improve capsid stability without compromising antigenicity and provide a practical approach for developing a stable FMDV vaccine. Full article
(This article belongs to the Special Issue Vaccines for Porcine Viruses)
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17 pages, 4102 KB  
Article
Fully Thermally Decomposable CO2-Based Thermoplastic Polyurethane Encapsulation Films for Photovoltaic Cells: Mechanical, Barrier and Recycling Aspects
by Yuting Ouyang, Jizhi Ai, Min Xiao, Dongmei Han, Sheng Huang, Shuanjin Wang and Yuezhong Meng
Nanomaterials 2026, 16(9), 503; https://doi.org/10.3390/nano16090503 - 22 Apr 2026
Abstract
The development of sustainable encapsulation materials with tunable thermomechanical properties remains a critical challenge for photovoltaic reliability. Currently, the mainstream encapsulant for polycrystalline silicon solar cells is crosslinked EVA (Ethylene-Vinyl Acetate), which complicates the end-of-life recycling and reuse of modules. There is an [...] Read more.
The development of sustainable encapsulation materials with tunable thermomechanical properties remains a critical challenge for photovoltaic reliability. Currently, the mainstream encapsulant for polycrystalline silicon solar cells is crosslinked EVA (Ethylene-Vinyl Acetate), which complicates the end-of-life recycling and reuse of modules. There is an urgent need to develop a novel encapsulant that combines excellent barrier properties with thermoplastic recyclability. Herein, we report a novel series of thermally decomposable CO2-based thermoplastic polyurethane (PPC-TE) films engineered through the rational design of soft and hard segments. Utilizing polycarbonate diol (PPCDL) and polyether glycol (PEG) as soft segments, we systematically tailor material properties by modulating PEG-to-PPCDL ratios (5–20 wt%) and PEG molecular weights (1000–4000 g/mol). The optimized PPC-TE films exhibit excellent transmittance (>90%), adjustable glass transition temperature (Tg: 35.1 °C~11.6 °C), and remarkable mechanical adaptability (51~92 HA). The PPC-TE films exhibit water vapor permeability (WVP) as low as 14.8 g·mm·m−2·day−1 and oxygen permeability (OP) of 4.13 cc·mm·m−2 day−1 at 15 wt% PEG content, surpassing commercial ethylene–vinyl acetate (EVA) encapsulants. Notably, these films demonstrate fully thermal decomposition above 350 °C, facilitating eco-friendly photovoltaic device recycling. Superior adhesion to glass substrates is evidenced by peel strengths up to 37 N/cm (PPC-TE2000-20) and the shrinkage rate is as low as 3%. This work contributes to improving the long-term stability of solar cells and has the potential for large-scale production. Full article
(This article belongs to the Special Issue New Trends in Nanoscale Materials Applied to Photovoltaic Research)
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16 pages, 5660 KB  
Article
Metallurgical Thermodynamic Design Research on the In Situ Synthesis of Ti-Al-Nb Alloys Using Thermit Self-Propagating Reduction
by Han Jiang, Tingan Zhang and Zhihe Dou
Materials 2026, 19(9), 1689; https://doi.org/10.3390/ma19091689 - 22 Apr 2026
Abstract
Based on the thermodynamic design of metallurgical reduction, this paper investigates the thermodynamic principles and reaction regulation mechanism of aluminothermic self-propagating reduction for the in situ synthesis of a Ti45Al8Nb (at%) titanium–aluminum–niobium alloy. The influence of the aluminum distribution [...] Read more.
Based on the thermodynamic design of metallurgical reduction, this paper investigates the thermodynamic principles and reaction regulation mechanism of aluminothermic self-propagating reduction for the in situ synthesis of a Ti45Al8Nb (at%) titanium–aluminum–niobium alloy. The influence of the aluminum distribution coefficient (ADC) on the self-propagating reaction process was verified via high-temperature thermal state experiments. The results show that the thermodynamically predicted trends of phase composition and alloy composition are consistent with the experimental results, with only a ~20% lateral offset in the ADC. When the ADC is set to 0.8, the mass fractions of Ti, Al, Nb, O, and N in the alloy are 51.8%, 29.5%, 17.4%, 1.2%, and 0.0016%, respectively, with a homogeneous microstructure and inclusion size no larger than 8 µm. The alloy presents a typical coarse-grained structure, where 83.1% of the total grain boundary length is low-angle grain boundaries, and the <111> orientation is dominant. A low-energy coherent interface is formed between the Ti-enriched and Nb-enriched regions by TiAl, TiAl3 and Al3Nb phases, which enhances the structural stability of the alloy. Full article
(This article belongs to the Section Metals and Alloys)
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42 pages, 3811 KB  
Review
Additive Manufacturing of Ceramics and Ceramic-Based Composites: Processing, Properties, and Engineering Applications
by Subin Antony Jose, John Crosby and Pradeep L. Menezes
Ceramics 2026, 9(5), 43; https://doi.org/10.3390/ceramics9050043 - 22 Apr 2026
Abstract
Ceramics are widely evaluated for their extreme hardness, high-temperature stability, and corrosion resistance, which enable applications in harsh service environments. However, these same properties, high melting points, brittleness, and low thermal shock resistance, make conventional manufacturing of complex ceramic components difficult and expensive. [...] Read more.
Ceramics are widely evaluated for their extreme hardness, high-temperature stability, and corrosion resistance, which enable applications in harsh service environments. However, these same properties, high melting points, brittleness, and low thermal shock resistance, make conventional manufacturing of complex ceramic components difficult and expensive. Traditional processes often require costly diamond tooling or energy-intensive sintering and tend to produce only simple geometries, with significant waste material and risk of defects. Additive manufacturing (AM) has recently emerged as a promising route to fabricate intricate, near-net-shape ceramic parts without these drawbacks. By building components layer by layer, AM reduces the need for extensive machining and enables the fabrication of geometrically complex, near-net-shape ceramic structures with reduced material waste, although challenges such as porosity, interlayer defects, and cracking during post-processing remain. Nonetheless, ceramic AM technologies lag behind their metal and polymer counterparts, and significant challenges remain in achieving fully dense parts with reliable mechanical properties. This review provides an in-depth overview of the state of the art in ceramics and ceramic composite additive manufacturing. We detail the most widely used AM processes (stereolithography, binder jetting, material extrusion, powder bed fusion, inkjet printing, and direct energy deposition) and typical feedstock formulations for each technique. We examine the resulting mechanical properties (strength, toughness, hardness, wear resistance) and functional properties (thermal stability, dielectric behavior, biocompatibility) of additively manufactured ceramics, and discuss their current and potential engineering applications in the aerospace, defense, automotive, biomedical, and energy sectors. Persistent challenges, including porosity, shrinkage and cracking during sintering, achieving uniform microstructures, high process costs, and scalability issues, are analyzed, and we highlight promising future directions such as multi-material grading, integration of machine learning for process optimization, and sustainable manufacturing approaches. Despite significant progress, challenges remain in achieving fully dense structures, improving process reliability, and scaling ceramic AM for industrial applications, highlighting the need for further research in process optimization, material design, and multi-material integration. Full article
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21 pages, 5355 KB  
Article
Flunarizine-Loaded Hydrogels: A Novel Formulation and Physicochemical Characterization
by Camelia Daniela Ionaș, Dorinel Okolišan, Camelia Epuran, Ion Frățilescu, Gabriela Vlase, Alexandru Pahomi, Raul Ștefan-Pantiș, Mihaela Maria Budiul, Mădălina Grădinaru and Titus Vlase
Polymers 2026, 18(9), 1014; https://doi.org/10.3390/polym18091014 - 22 Apr 2026
Abstract
Flunarizine is a calcium channel blocker widely used in neurological disorders; however, its low aqueous solubility may influence formulation stability and drug dispersion in polymer-based systems. The present study aimed to evaluate the compatibility of flunarizine with selected excipients and to investigate its [...] Read more.
Flunarizine is a calcium channel blocker widely used in neurological disorders; however, its low aqueous solubility may influence formulation stability and drug dispersion in polymer-based systems. The present study aimed to evaluate the compatibility of flunarizine with selected excipients and to investigate its incorporation into polymeric hydrogel matrices. Binary mixtures of flunarizine with excipients such as hydroxypropyl-β-cyclodextrin, polyethylene glycol (PEG 6000), Tween 20, gelatin, and citric acid were prepared and characterized using Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TG/DTG), and high-performance liquid chromatography (HPLC). The FTIR spectra of the analyzed samples do not reveal the appearance of new absorption bands that may indicate chemical interactions; instead, minor spectral variations were observed due to weak intermolecular interactions within the polymer network. Thermal analysis revealed decomposition patterns consistent with those of the individual components, suggesting the absence of significant incompatibilities. A validated RP-HPLC method enabled sensitive and reliable quantification of flunarizine in the analyzed systems, with a limit of detection (LOD) of 0.05 µg/mL and a limit of quantitation (LOQ) of 0.16 µg/mL. Accuracy testing showed average recovery rates of 100% across 80–120% spiking levels. Overall, the results support the compatibility of flunarizine with the investigated excipients and the suitability of the studied hydrogels as potential drug delivery matrices. Full article
(This article belongs to the Special Issue Polymers and Their Role in Drug Delivery, 3rd Edition)
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