Search Results (61)

To address the limitations of the centralized hydraulic steering system used in the first-generation heavy-duty wheeled platform developed by our team, this study proposes a fully electrified steering system based on a compact direct-drive electro-mechanical actuator (DEMA) architecture. Compared with the original hydraulic system, the proposed solution reduces the steering-system weight from approximately 150 kg to 32 kg in the single-channel configuration and 40 kg in the dual-channel configuration, while significantly improving system integration and maintainability. For the single-channel DEMA steering system, a composite control strategy combining three-loop PID control with feedforward compensation is developed to improve dynamic response and position-tracking accuracy. AMESim simulation results under a steering resistance torque of 6000 ± 500 Nm show that the system achieves an overshoot below 2%, a steady-state error below 0.1°, and a tracking error below 0.4°. To reduce motor power and thermal-management requirements, a dual-channel DEMA steering architecture is further proposed. Considering inter-channel parameter differences, a primary–secondary synchronization control strategy is developed to suppress force-fighting behavior and improve motion consistency. Simulation results demonstrate that the proposed strategy effectively reduces synchronization errors and maintains highly consistent force output between channels while preserving excellent steering accuracy and tracking performance. The proposed fully electrified steering system and synchronization control strategy provide an effective solution for improving the dynamic performance, lightweight design, and reliability of heavy-duty wheeled platforms. Full article

The electro-hydraulic track tensioning system of a tracked vehicle directly affects track engagement stability, vibration response, and energy utilization efficiency under complex terrain and time-varying loads. Accurate and robust control is therefore of great engineering significance. This paper focuses on an electro-hydraulic tensioning system with a composite actuation structure consisting of a proportional main valve and two 2/2 on–off valves and proposes a learning-enhanced nonlinear model predictive control (L-NMPC) method. Residual learning, adaptive weight/constraint scheduling, and execution-layer mode coordination are integrated into a unified predictive control framework. The study is carried out on a strongly coupled Simulink–AMESim–RecurDyn co-simulation model and an LF1352 prototype-vehicle test platform. Comparative evaluations are conducted under steady step-and-ramp tracking, random rough terrain, sudden steering/braking pulses, supply-pressure limitation, and parameter drift/sudden-change conditions. The evaluation indices include track-tension tracking error, peak overshoot, settling time, energy consumption, and stability under parameter mismatch. Compared with conventional nonlinear model predictive control (NMPC), the proposed L-NMPC reduces the root-mean-square error of track tension by 42–58%, decreases peak overshoot by 30–40%, shortens settling time by 25–35%, and achieves a 12–17% reduction in energy consumption at the simulation level. Under ±20% parameter perturbation, the fluctuation in track tension can be constrained within ±1.1 kN. The simulation and real-vehicle results remain consistent in terms of the dominant dynamic trends and performance ranking. This study provides a verifiable implementation path for model–data-fusion control of strongly coupled electro-hydraulic actuation systems and offers an engineering reference for intelligent, energy-efficient, and highly reliable control of tracked-vehicle chassis systems. Full article

The rotary steerable system (RSS) is the core equipment for precise wellbore trajectory control in deep oil and gas drilling, and its performance is directly determined by the coordination and adaptability of the tool’s offset actuator and control platform. To overcome the limitations of complex control architectures and low positioning accuracy of conventional offset actuators for rotary steering drilling tools, a novel three hydraulic cylinder synchronous steering offset actuator driven by a drilling fluid rotary valve distributor, along with its dedicated control strategy, is proposed. Laboratory experiments and numerical simulations are performed to analyze the piston displacement characteristics of the three hydraulic cylinder under different drilling fluid flow rates and rotary valve rotational speeds. The results demonstrate that the proposed actuator exhibits controllable piston displacement behavior. The simulated and experimental data show consistent variation tendencies with a relative error of less than 8%, thus validating the reliability of the proposed numerical model. Increasing the flow rate from 1 to 1.5 L/s increases the cycle-averaged peak-to-peak piston displacement by 14.5 mm, while raising the rotational speed from 60 rpm to 120 rpm reduces it by 25.3 mm, corresponding to a dogleg severity variation of approximately 1.9–3.1°/30 m. Piston displacement deviations are mainly attributed to valve port machining tolerance, drilling fluid compressibility, pipeline pressure loss, and internal leakage, and these discrepancies are exacerbated as the rotary valve speed or flow rate increases. Finally, optimization strategies for improving synchronization performance are proposed, thereby providing theoretical and technical support for the engineering implementation and parameter optimization of the proposed actuator. Full article

To address the inherent nonlinearity and time-varying dynamics of tractor steer-by-wire (SbW) hydraulic systems, as well as the inadequacies of empirical PID tuning in achieving rapid dynamic response and high tracking accuracy during headland maneuvers, continuous steering, and stochastic field operations, this study proposes an Improved Sparrow Search Algorithm (ISSA)-PID control strategy. Initially, an SbW hydraulic test bench was established, and an asymmetric dynamic transfer function model of the steering system was identified utilizing the Nelder–Mead simplex method. To overcome the susceptibility of the conventional Sparrow Search Algorithm (SSA) to local optima entrapment and its insufficient population diversity, the Circle chaotic map was employed to enhance the initial population distribution. Furthermore, an adaptive t-distribution mutation strategy was incorporated to coordinate global exploration and local exploitation, facilitating the optimization of the PID parameters. Hardware-in-the-loop (HIL) bench tests were conducted to evaluate the performance of the different control algorithms. With the proposed ISSA-PID controller, under step response conditions, accounting for the inherent dynamics of the asymmetric steering cylinder, the response times for left and right turns were reduced to 0.77 s and 0.98 s, respectively. During random signal tracking tests that emulate stochastic field operations, the average tracking error was minimized to 0.75°, with a maximum deviation restricted to 1.27°. These results demonstrate that the proposed ISSA-PID strategy addresses parameter tuning challenges, improving control precision and dynamic response. Consequently, it offers a practical control strategy for tractor SbW hydraulic systems. Full article

The article presents the results of research on the steering effort involved in performing two different maneuvers. One of them was a turning maneuver and the other was a double lane change maneuver. These are typical road maneuvers that result from various traffic situations. During the experiment, the torque acting on the steering wheel, the vehicle speed, and the lateral acceleration values generated during movement were recorded. The object of the study was a light bus equipped with a hydraulic power steering system. Road tests were conducted for three vehicle speeds and four different tire pressures, and the shock absorption properties of the wheels were determined based on performance charts. The tests carried out (cornering maneuver and double lane change) and the values recorded during their implementation, such as vehicle speed, lateral acceleration, steering angle, and steering torque, made it possible to determine the relationship between steering effort and the energy (elasticdamping) properties of the wheels of the tested car. Full article

As a highly integrated and compact power unit, the motor-pump finds critical applications in emerging electric vehicle (EV) domains such as electro-hydraulic braking and steering systems, where its vibration and noise performance directly impacts cabin comfort. A key factor limiting its NVH (Noise, Vibration, and Harshness) performance is the electromagnetic vibration and noise induced by the cogging torque of the built-in brushless DC motor (BLDCM). Traditional suppression methods that rely on stator auxiliary slots exhibit certain limitations. To address this issue, this paper proposes a collaborative optimization method integrating multi-parameter scanning and response surface methodology (RSM) for the design of auxiliary slots on the motor-pump’s stator teeth. The approach begins with a multi-parameter scanning phase to identify a promising region for global optimization. Subsequently, an accurate RSM-based prediction model is established to enable refined parameter tuning. Results demonstrate that the optimized stator structure achieves a 91.2% reduction in cogging torque amplitude for the motor-pump. Furthermore, this structure effectively suppresses radial electromagnetic force, leading to a 5.1% decrease in the overall sound pressure level. This work provides a valuable theoretical foundation and a systematic design methodology for cogging torque mitigation and low-noise design in motor-pumps. Full article

The Survey Camera (SC) is the key instrument of the China Space Station Telescope (CSST), with its imaging performance significantly constrained by microvibrations from internal sources such as the shutter and cryocoolers. This paper proposes a systematic microvibration suppression scheme integrating disturbance source control, payload isolation, and transfer path optimization to meet the stringent requirements. The Cryocooler Assembly (CCA) compressor adopts a symmetric piston layout and a real-time vibration cancellation algorithm to reduce the vibration. Coupled with a vibration isolator designed by combining hydraulic damping and a flexible structure, it achieves a vibration isolation efficiency of 95%. The shutter adopts dual-blade symmetric design with sinusoidal angular acceleration control, ensuring its vibrations fall within the compensable range of the Fast Steering Mirror (FSM). And the finite element optimization method is used to optimize the dynamic characteristics of the Support Structure (SST) made of M55J carbon fiber composite material, to avoid resonance in the critical frequency bands. System-level tests on the integrated SC show that the RMS values of vibration force and torque within 8–300 Hz are 0.25 N and 0.08 N·m, respectively, meeting design specifications. This scheme validates effective microvibration control, guaranteeing the SC’s high-resolution imaging capability for the CSST mission. Full article

We developed a robust tri-platform co-simulation framework that integrates Simulink, AMESim, and RecurDyn to address the dynamic inconsistencies observed in traditional tensioning models for tracked vehicles. The proposed framework synchronizes nonlinear hydraulic dynamics, closed-loop control, and track–ground interactions within a unified time step, thereby ensuring causal consistency along the pressure–flow–force–displacement power chain. Five representative operating conditions—including steady tension tracking, random road excitation, steering/braking pulses, supply-pressure drops, and parameter perturbations—were analyzed. The results show that the tri-platform model reduces tracking error by up to 60%, shortens recovery time by 35%, and decreases energy consumption by 12–17% compared with dual-platform models. Both simulations and full-scale experiments confirm that strong cross-domain coupling enhances system stability, robustness, and energy consistency under variable supply pressure and parameter uncertainties. The framework provides a high-fidelity validation tool and a transferable modeling paradigm for electro-hydraulic actuation systems in tracked vehicles and other multi-domain machinery. Full article

The aircraft nose-wheel steering system serves as a critical component for ensuring ground taxiing safety and maneuvering efficiency. However, its dynamic control stability faces significant challenges under complex operational conditions. Existing research predominantly focuses on single-discipline modeling, with insufficient in-depth analysis of the coupling effects between hydraulic system dynamics and mechanical dynamics. Traditional PID controllers exhibit limitations in scenarios involving nonlinear time-varying conditions caused by normal load fluctuations of the landing gear buffer strut during high-speed landing phases, including increased control overshoot and inadequate adaptability to abrupt load variations. These issues severely compromise the stability of high-speed deviation correction and overall aircraft safety. To address these challenges, this study constructs a digital twin model based on real aircraft data and innovatively implements multidisciplinary co-simulation via Simcenter 3D, AMESim 2021.1, and MATLAB R2020a. A fuzzy adaptive PID controller is specifically designed to achieve adaptive adjustment of control parameters. Comparative analysis through co-simulation demonstrates that the proposed mechanical–electrical–hydraulic collaborative control strategy significantly reduces response delay, effectively minimizes control overshoot, and decreases hydraulic pressure-fluctuation amplitude by over 85.2%. This work provides a novel methodology for optimizing steering stability under nonlinear interference scenarios, offering substantial engineering applicability and promotion value. Full article

The terrain in hilly and mountainous areas is complex, and the level of agricultural mechanization is low. This article systematically reviews the research progress of key technologies for agricultural machinery power chassis in hilly and mountainous areas, and conducts an analysis of five aspects: the power system, walking system, steering system, leveling system, and automatic navigation and path tracking control system. In this manuscript, (1) in terms of the power system, the technical characteristics and application scenarios of mechanical, hydraulic, and electric drive systems were compared. (2) In terms of the walking system, the performance differences between wheeled, crawler, legged, and composite walking devices and the application of suspension systems in agricultural machinery chassis were discussed. (3) In terms of the steering system, the steering characteristics of wheeled chassis and crawler chassis were analyzed, respectively. (4) In terms of the leveling system, the research progress on hydraulic and electric leveling mechanisms, as well as intelligent leveling control algorithms, was summarized. (5) The technology of automatic navigation and path tracking for agricultural machinery chassis was discussed, focusing on multi-sensor fusion and advanced control algorithms. In the future, agricultural machinery chassis will develop towards the directions of intelligence, automation, greening, being lightweight, and being multi-functionality. Full article

Rice is the predominant grain crop in China, with its consumption showing a steady annual increase. Due to the diminishing labor force, China’s rice cultivation industry faces significant challenges and has an urgent requirement for automated rice transplanters. This study developed an agricultural navigation system integrating mechatronic-hydraulic control with navigation technologies to automate the rice transplanter’s driving and operational processes. The designed automation devices enable precise control over functions such as steering and working clutch. A path planning methodology was proposed to generate straight-line reference paths by giving target points and to determine the headland turning pattern based on the working width and turning radius of the rice transplanter. Additionally, an operational control strategy based on the finite state machine (FSM) was developed, enabling effective switching of the rice transplanter’s operational states through the designation of key points. The test results showed that the maximum lateral error of the rice transplanter along straight-line paths was 4.83 cm on the cement pavement and 6.30 cm in the field, with the maximum error in determining key points being 7.22 cm in the field. These results indicate that the agricultural navigation system developed in this study can achieve the automation of rice transplanters and provide certain inspiration for the research of autonomous agricultural vehicles. Full article

A reduction of forces acting between the railway track and the vehicle is one of the key issues in the design of modern rolling stock. Because the capabilities of reducing wheel–rail contact forces in track curves by conventional methods are encountered at their limits, innovative approaches in the design of vehicle suspension and wheelset guidance occur. Among them, an active wheelset steering appears to be very promising. However, an active wheelset steering system is rather complicated and expensive and raises many safety issues. Therefore, a passive hydraulic system that links longitudinal motions of axle boxes is proposed. The system is relatively simple and, compared to the active wheelset steering, does not need any energy supply or sensor system for the detection of a track shape. Two arrangements of the hydraulic system had been proposed and implemented in a simulation model. The simulation model is based on a cosimulation of two separate models, a multibody model of an electric locomotive, and a model of the hydraulic system. The goal of this study is to evaluate the contribution of the hydraulic system to the natural radial alignment of wheelsets in curves and thus to reduce the wear of wheels and to determine the parameters of the hydraulic system to maximize the wear reduction benefits while minimizing a decrease in critical speed. Simulations of a vehicle running in various scenarios, including a run in a real track section of a length of 20 km, have been performed. As a criterion for the wear of wheels and rails, a T-gamma wear number was used, from which a sum of frictional work in wheel–rail contacts was calculated. The results of the simulations and the comparison of hydraulic axle box connection systems and a standard locomotive are presented and discussed in the paper. The results obtained confirmed a significant potential benefit of the proposed hydraulic system in reducing wheel wear on curved tracks. Full article

Electrification and modularity are emerging as key trends in off-road vehicle development, prompting the need for innovative solutions in steering and modular coupling. This study presents an electromechanical connection and steering joint, conceived to replace traditional hydraulic systems and offer enhanced steering precision, modular adaptability, and system efficiency. By eliminating hydraulic components, the design reduces fluid leakage risks, lowers maintenance requirements, and improves energy integration with the vehicle’s electric drivetrain. The joint enables independent module articulation, including steering and controlled tilting, to optimize vehicle stability across diverse terrains. A prototype was built and tested under real-world conditions, assessing functional reliability, ease of integration, and operational performance. The findings demonstrate that electromechanical steering substantially boosts system flexibility compared to conventional hydraulic setups. Full article

This paper proposes a novel steer-by-wire (SBW) system for marine vessels as a viable alternative to conventional hydraulic steering systems. By replacing mechanical linkages, the proposed SBW system enhances responsiveness, reduces complexity, and minimizes operator fatigue. Designed with a power transmission mechanism suited to maritime environments, it features a modular architecture that allows for seamless integration into existing vessels. Onboard experimental studies quantify the forces required for steering, establishing design criteria for the SBW system, while a disturbance observer (DOB)-based velocity controller improves tracking performance under unpredictable maritime conditions. Moreover, a sensorless admittance control strategy enables steering-feel rendering without the need for additional force sensors, thereby simplifying the overall design. Analyses of stiffness and damping characteristics further reveal that individual and combined tuning of these coefficients allows for customizable steering feel tailored to diverse operator requirements. Full article

Autonomous tractors are emerging as a pivotal technology in agricultural automation. Precise steering control in these tractors requires high-performance electrohydraulic proportional valves (EHPVs). To optimize EHPV performance and reduce development costs and time, simulation analysis serves as a valuable pre-testing tool. This study aimed to develop a simulation model capable of predicting the hydraulic characteristics of EHPVs under real-world operating conditions. The model was created using AMESim, incorporating actual tractor operating conditions and valve control signals. The proposed model was validated through experiments conducted on a tractor equipped with an EHPV, evaluating hydraulic characteristics across various engine speeds and steering angular velocities. The simulation model was utilized to analyze the priority valve control flow characteristics of the automatic steering system and the hydraulic response of the EHPV under step inputs at specific engine speed points. The results indicate that the simulation model demonstrated a mean absolute percentage error (MAPE) ranging from 7.45% to 9.79% for hydraulic power. A t-test analysis of hydraulic power indicated no statistically significant difference between the simulation and experimental values under all test conditions. The proposed EHPV simulation model can be utilized for the optimal future design of EHPV systems. Full article