Search Results (316)

Polymer/Silica aerogel (SA) composites improve mechanical properties strategically, but the mixing process disrupts the aerogel’s structure, reducing its efficiency due to polymer chains filling the pores. Pre-vulcanized natural rubber latex (PVNRL) with a higher crosslink density can strain the moving chains, thereby preserving the SA-porous structure in the bulk composite for thermal insulation materials. This study aimed to investigate the effects of PVNRL pre-vulcanization time and SA-immersion time in PVNRL. For PVNRL/SA composite preparation, various PVNRL, from 0 days to 8 days of pre-vulcanization time, were mixed with a fixed SA content of 20 parts per hundred of rubber (phr) using a latex compounding method. Subsequently, the PVNRL/SA slurries were cast on glass plates with 0, 3, and 6 days to obtain the PVNRL/SA composite. Considering the effect of pre-vulcanization time, the crosslink density of the composite increased and revealed a peak at PVNRL/SA with 8-day PVNRL by 7.277 ± 0.881 μmol ${\mathrm{g}}^{-1}$, corresponding to the closest percentage of pore area in the SA’s structure to the pristine SA, and eventually a 42.41% lower thermal conductivity than the PVNRL/SA with 0-day PVNRL exhibited. In addition, the thermal conductivity increased more slowly over immersion time with the presence of 8-day PVNRL. The proposed correlation states that increasing the pre-vulcanization improves the thermal insulation performance of PVNRL/SA composites, emphasizing the reduction of filled SA’s pore with unvulcanized NR chains. Furthermore, the PVNRL/SA composite with 8-day PVNRL maintains thermal stability at 387.3 °C, and can be flexed at room temperature. These fascinating discoveries may be advantageous for further applications related to thin-film and flexible thermal insulation materials. Full article

Hydrophobic silica aerogels are widely used as thermal-insulation materials, but the thermal decomposition of their organic surface groups may affect their stability and safety during high-temperature service. In this study, ambient-pressure-dried silica aerogels modified with trimethylsilyl, dimethylsilyl, and methylsilyl groups were prepared and denoted as TSA, DSA, and MSA, respectively, to clarify how the degree of methyl substitution in the surface modifier controls the pyrolysis behavior of hydrophobic silica aerogels. Thermogravimetric analysis at different heating rates was combined with TG-FTIR, a model-free kinetic analysis, a model-fitting analysis and thermodynamic calculation. With decreasing methyl substitution from TSA to MSA, the aerogel framework became denser, the specific surface area decreased, and the contribution of solid-phase heat transfer increased slightly. The main pyrolysis process occurred at 250–800 °C and involved multiple overlapping reactions. The average activation energies of TSA, DSA, and MSA were 241.4, 246.6, and 285.5 kJ/mol according to the Kissinger–Akahira–Sunose (KAS) method and 243.0, 248.2, and 289.0 kJ/mol according to the Flynn–Wall–Ozawa (FWO) method, respectively. The higher activation energy of MSA indicates that the more condensed silica-rich framework and lower organic methyl content improves its resistance to the main degradation process. The model-fitting analysis further suggested an A1/2 mechanism for TSA and A2/5 mechanisms for DSA and MSA. TG-FTIR further confirmed the evolution of CO₂, H₂O, CH₄, and C₂H₄ and revealed distinct gas-release behaviors among the three samples. These results demonstrate that the surface methyl-substitution structure governs the balance between hydrophobic modification, pore-structure preservation, pyrolysis resistance, and volatile-product release, providing a basis for selecting surface modifiers for thermally stable silica-aerogel insulation materials under oxygen-limited high-temperature conditions. Full article

High-performance thermal protection materials are urgently required in harsh thermal environments, such as hypersonic vehicles, the thermal runaway of energy batteries and high-temperature equipment. Conventional aerogels only exhibit passive thermal insulation and fail to resist instantaneous high-temperature attack. Herein, a cooling material of ammonium oxalate (AO) was introduced to achieve efficient, active endothermic protection. A cellular isolation effect induced by graphene nanosheets combined with anti-solvent crystallization was adopted to significantly decrease the size of AO crystals by over 93%. Based on superfine morphology and the constructed conduction network, the decomposition rate and heat absorption capacity of obtained graphene-doped AO powders (GdAPs) are improved by 41.2% and 30.4%, respectively. The mechanisms of morphology regulation and enhanced heat absorption are explored specifically in this study. Furthermore, GdAPs are embedded in phenolic resin to prepare thermal protection composite materials. Benefiting from their nearly complete thermal decomposition, GdAPs serve as a sacrificial template to generate discrete micropores in pyrolyzed resin. So, the as-prepared carbon aerogels (CAs) with a regulable microstructure exhibit an extremely low thermal conductivity of 0.056 W/(m·K), which is lower than those of reported CAs with the same density. Based on the above advantages, a synergistic endothermic-insulating thermal protection material is reported for the first time, and its heating rate is only 28.6% of that of commercial silica aerogel under identical high-temperature shock. Therefore, a new accessible strategy is demonstrated to provide high-efficiency thermal protection for resisting both abrupt and prolonged high temperature. Full article

The efficient adsorption and storage of gases within nanoporous materials are critical for technologies such as adsorbed natural gas systems and energy storage. A paramount goal is to maximize the adsorbent’s gas uptake capacity. However, the fundamental relationship between pore structure and adsorption performance in disordered aerogels remains unclear, hindering rational material design—specifically, where within the complex pore network adsorption predominantly occurs and how the pore size distribution (PSD) should be engineered to enhance capacity. To address this, we conduct molecular dynamics simulations investigating nitrogen adsorption in silica aerogels with tunable PSDs (achieved via tensile deformation) and varied gas–solid interaction strengths (ε). Our results reveal a kinetic-capacity trade-off: microporous-dominated structures saturate rapidly but have limited total uptake, whereas structures with developed mesoporosity (2–10 nm) achieve higher equilibrium capacity via capillary condensation, despite slower kinetics. The interaction strength ε is identified as a key factor governing both capacity and selectivity. Synthesizing these insights, we establish dual design guidelines: to maximize storage capacity, a hierarchical network combining micropores and interconnected mesopores is essential; for optimal reversible performance in cyclic applications like adsorbed natural gas, prioritizing open mesopores with moderately tuned surface chemistry is key. This work clarifies key aspects of the structure–performance relationships and provides evidence-based design guidelines for designing advanced aerogel adsorbents tailored for efficient, low-pressure gas storage. Full article

Radiative heat transfer in aerogels (semi-transparent materials) acts as a participating medium, causing notable errors in conventional steady-state thermal conductivity measurements. Coupled conduction–radiation heat transfer is numerically simulated to examine the influence of variations in the heating plate-specimen interface emissivity on thermal conductivity measurements, and the simulation results are experimentally validated using test systems with differing interface emissivities. The results show that the effect of interface emissivity on effective thermal conductivity is more obvious under high temperatures and low extinction coefficients. When the average temperature is 1273 K, the emissivity decreases from 1 to 0.2, and the effective thermal conductivity with extinction coefficients of 3.5 m⁻¹ and 3500 m⁻¹ decreases by 76.1% and 24.1%, respectively. Experimental results show that when the hot surface temperature is 873 K, the cold surface temperature differences in different test systems can reach 30 K. The experimental results have the same trend as the steady-state simulation results, which verifies the accuracy of the numerical simulations. Quantitative analysis of the steady-state heating measurement results demonstrates the effect of medium radiation in semi-transparent materials on the obtained results. The findings contribute to a more accurate characterization of silica aerogel composites and provide new insights into the influence of radiative heat transfer on thermal conductivity evaluation in semi-transparent aerogel materials, which is important for the development and application of aerogel-based thermal insulation systems. Full article

Facing the increasingly severe energy challenges and environmental problems, the development of thermally stable, lightweight, and thermal insulating materials is critical. Herein, we report an organic-inorganic composite strategy combined with a high-temperature carbonization step to fabricate aerogel-containing composites synergistically reinforced with chopped glass fibers and hollow glass microspheres. By systematically varying the ratio of acrylic emulsion to potassium silicate solution, we investigated the effects on the forming behavior, microstructure, hydrophobicity, thermal stability, and thermal insulation performance. Increasing the acrylic emulsion fraction substantially enhanced hydrophobicity, yielding a maximum water contact angle of 129.3°. Concurrently, the apparent density decreased from 0.18 g/cm³ to 0.09 g/cm³ and the thermal conductivity dropped from 57.9 mW/(m·K) to 29.0 mW/(m·K). Mechanical testing revealed that the compressive Young’s modulus decreased with increasing acrylic content, from 3.6 MPa for the purely inorganic sample to 0.55 MPa at 70% acrylic content, reflecting a trade-off between stiffness and organic-derived porosity. Microstructural characterization revealed a hierarchical porous network in which uniformly dispersed hollow glass microspheres and the aerogel-derived silica network form an efficient thermal barrier system. Thermogravimetric analysis demonstrated excellent thermal stability, with total weight loss below 5% up to 800 °C. Infrared thermography analysis showed that, after unilateral heating at 300 °C and 400 °C for 10 min, the backside surface temperature of the composites decreased as the acrylic emulsion content increased. At 300 °C, the temperature decreased from 176.1 °C for AP-1 to 151.0 °C for AP-4, while at 400 °C, it decreased from 228.5 °C to 199.3 °C. These results indicate that the composites exhibit effective thermal insulation and maintain structural stability under high-temperature exposure. Taken together, this facile and scalable approach yields these aerogel-containing composites that combine low density, low thermal conductivity, robust structural integrity, and good environmental resistance, as evidenced by a water contact angle of 129.3°, making them promising candidates for aerospace, building, and industrial high-temperature insulation applications. Full article

Hybrid MTMS–silica aerogels incorporating calcium silicate hydrate (C–S–H), the primary hydration product in cementitious systems, were synthesized via sol–gel processing followed by freeze-drying. The influence of C–S–H loading on pore structure, density, wettability, and thermal transport was investigated. The lowest thermal conductivity (0.068 W/m·K) and tap density (0.30 g/cm³) were obtained at 10% C–S–H loading (wM-CSH10), while the thermal conductivity increases to approximately 0.075–0.082 W/m·K at higher C–S–H content. All samples exhibit mesoporous structures with pore diameters in the range of 10–21 nm. Increasing C–S–H content progressively densified the network, reduced mesopore volume, and enhanced high-temperature mass retention up to 540 °C. FTIR analysis confirmed Si–O–Ca interfacial interactions, while nitrogen adsorption demonstrated persistent mesoporosity across all compositions. Thermal conductivity showed a positive correlation with density, indicating that bulk densification governs heat transport in the hybrid system. Beyond structural modification, the incorporation of C–S–H introduces chemical and microstructural features relevant to cement-based materials, suggesting potential compatibility with cementitious matrices. The results highlight the compositional trade-off between insulation efficiency and structural stability and demonstrate the potential of C–S–H-modified MTMS–silica aerogels for future integration into cement-based composites. These findings provide fundamental insight into their possible use in thermal insulation applications, such as building envelope systems (walls, façades, and roofs used for thermal insulation). Full article

Silica aerogels are ideal candidates for gas adsorption due to their exceptional porosity and high specific surface area; however, the inherent mechanical fragility of their skeletal framework significantly compromises their operational stability in engineering applications. While the incorporation of carbon nanomaterials effectively enhances the mechanical robustness of aerogels, the specific microscopic mechanisms by which filler microstructure and surface chemistry dictate gas adsorption behavior remain insufficiently understood. In this study, we employed all-atom molecular dynamics (MD) simulations to develop a model of silicon-based porous composites synergistically doped with carbon nanotubes (CNTs) and graphene. The adsorption and diffusion characteristics of nitrogen (N₂) were systematically investigated across a CNT doping concentration range of 5% to 20%, and the influence of surface hydrophilicity/hydrophobicity on adsorption performance was quantitatively analyzed by modulating potential energy parameters. Our results demonstrate that the introduction of CNTs reconfigures the porous architecture, leading to an approximately 18.25% increase in the normalized specific surface area, which subsequently drives a 15% enhancement in the overall adsorption capacity of the composite. Nevertheless, analysis reveals that the weight-specific adsorption efficiency of the CNT component itself exhibits a declining trend as the doping concentration increases. This phenomenon is primarily attributed to the convex curvature of the CNTs, which restricts the effective contact area and weakens the adsorption potential, alongside the steric hindrance effects arising from local filler agglomeration at higher concentrations. Furthermore, surface chemical properties exert a significant regulatory influence on adsorption; a strongly hydrophilic modified surface (λ = 1.5) achieved an adsorption capacity approximately 98% higher than the baseline condition—an improvement that exceeds the gains provided by purely physical volume expansion. This research elucidates the synergistic mechanism between physical architecture and surface chemical modification in the adsorption process, suggesting that while the physical architecture determines the abundance of potential adsorption sites, the surface chemistry governs the actual efficiency of site utilization. These findings provide critical theoretical insights for the future design of composite aerogel materials that balance structural stability with superior adsorption performance. Full article

The increasing global demand for oil and gas, together with the depletion of shallow reservoirs, has driven exploration toward deep and ultra-deep formations characterized by high-temperature and high-pressure (HTHP) conditions. In such environments, conventional drill pipes often experience thermal stress, corrosion, and mechanical degradation, which can reduce drilling efficiency and compromise operational reliability. Thermal insulated drilling pipes (TIDPs) have therefore emerged as an effective solution to minimize heat transfer between drilling fluids and the surrounding formation. This review summarizes recent advances in TIDP materials, structural design strategies, fabrication technologies, and critical performance. Relevant studies were collected from major scientific databases, including Web of Science and Google Scholar, with a focus on insulation materials, coating technologies, and thermal management approaches used in drilling systems. The analysis indicates that advanced insulation systems, including polymer-based coatings, silica aerogels, vacuum-insulated layers, and phase-change materials, can significantly enhance thermal management in drilling operations. These technologies can reduce heat loss by approximately 40–60% (i.e., 400–600 W·m⁻²) and maintain drilling-fluid temperature differentials of 10–18 °C under HTHP conditions. In addition, fabrication techniques such as plasma spraying, composite fabrication, and additive manufacturing enable the development of multifunctional insulation systems with improved thermal, mechanical, and corrosion-resistant properties. Hybrid TIDP systems integrating nanocomposites and advanced polymers show strong potential for improving drilling safety and efficiency. However, challenges related to durability, scalability, and cost remain, highlighting the need for further research on multilayer insulation architectures and sustainable materials. Full article

Sol–gel processing provides an unusually controllable route to nanoporous solids, making silica aerogels the leading reference systems for extremely low thermal conductivity due to their high porosity, nanoscale pore sizes, and tunable solid frameworks. Under near-ambient conditions, thermal transport is multi-scale and multiphase, arising primarily from coupled solid conduction through the skeletal network and gas conduction within the pore space. Accordingly, aerogel design has emphasized suppressing solid-phase transport by reducing network connectivity, increasing tortuosity, and enhancing boundary scattering, while also limiting gaseous conduction through the control of pore size and gas pressure. This critical review provides an integrated overview of these mechanisms and the theory-to-experiment toolbox used to quantify the separate and combined contributions of the solid and gas phases to the effective thermal conductivity. We link key structural and environmental parameters (porosity, pore size distribution, density, backbone morphology, and pressure) to dominant transport regimes and the assumptions embedded in common models. Classical approaches, including effective-medium and percolation-based models, are assessed alongside phonon-scaling descriptions that incorporate characteristic length scales. Particular attention is given to the Knudsen effect and pressure-sensitive gas-conduction models, which are central to interpreting performance at atmospheric conditions and under vacuum or low-pressure operation. This review highlights inconsistencies across datasets and modeling practices, identifies persistent knowledge gaps, and outlines practical directions toward processable structure–property guidelines for manufacturing aerogels with targeted thermal performance, with regard to conduction-dominated heat transport mechanisms. Full article

Pesticides are a major cause of water contamination, making this issue a major environmental and public health concern. In this context, the development of advanced and effective remediation materials is needed. In this study, a titanium-functionalized magnetic silica aerogel (AG-Ti@Fe₃O₄-SA) was successfully prepared via microfluidics and evaluated for water decontamination. The structural and compositional features of the aerogel were determined using XRD, FT-IR, RAMAN, SEM, TEM, BET, and DLS, confirming the formation of the aerogel with dispersed Fe₃O₄-SA nanoparticles and the successful incorporation of titanium within the aerogel matrix. Regarding decontamination potential, the aerogel was tested against a pesticide mixture, yielding pesticide-dependent removal efficiencies (16–100%). Notably, the aerogel exhibited a high affinity for organophosphorus pesticides and a moderate affinity for polar compounds, whereas bulky hydrophobic pesticides showed lower adsorption. In vitro, the aerogel induced a moderate decrease in HaCaT cell viability after 48 h of exposure, accompanied by a slight increase in lactate dehydrogenase release, while HEK293 cells remained largely unaffected, indicating a cell-type-dependent biological response. Overall, the findings from this screening-level study recommend AG-Ti@Fe₃O₄-SA aerogel as a promising selective adsorbent for pesticide removal. Full article

In this study, by using four different silicon sources obtained from Konya, Turkey, and its surroundings and employing the sol–gel method, we aim to synthesize silica-based aerogel, characterize it, and improve the use of the innovative building material as a thermal insulator in architectural applications. In this direction, silica aerogel production was carried out using four different starting materials (commercial casting sand, waste casting sand, radiolarite, and quartz) and five different pH values (2–4–6–8–9) by the sol–gel method. The produced silica aerogels were subjected to a surface modification process with Trimethylchlorosilane (TMCS), a modification chemical, and then superhydrophobic silica aerogel powder was obtained. In terms of characterization of the obtained final silica aerogels, XRF, XRD, ICP-OES, density study, FT-IR, BET, FESEM, and contact angle studies were performed. In terms of application of the architectural building material, plasterboard experimental samples were produced using low reinforcement rates (0 wt%, 0.5 wt%, 1 wt%, 2 wt%, and 5 wt%) of silica aerogel. To determine the mechanical and physical properties of the produced silica-aerogel-reinforced plasterboard samples, three-point bend (flexural) strength, compressive strength, thermal conductivity, and water absorption tests were applied. After surface modification, the lowest density value was 0.340 g/cm³, the highest surface area was 311.161 m²/g, and the lowest thermal conductivity coefficient was 0.29 W/mK in silica aerogel material containing radiolarite. In addition to high reinforcement contents in the literature, when it comes to silica aerogel low-reinforcement material and mechanical properties, it can be stated that increasing reinforcement contents negatively affects the mechanical behavior of the material after a certain value. Full article

Silica aerogel microspheres demonstrate tremendous potential as fillers for diverse materials across various fields. Enhancing the strength of silica aerogel microspheres is therefore crucial for their practical applications. This study aims to develop novel hydrophobic polymer-reinforced silica aerogel microspheres using water glass as the precursor, hexamethyldisilazane (HMDS) as the modifier, and styrene as the crosslinking agent, with further strength enhancement achieved through short-term thermal post-treatment. The effects of varying polystyrene coating levels, crosslinker dosage, and short-term heat treatment on the structure and properties of silica aerogel were investigated. The optimized silica aerogel microspheres (Sample A-6) exhibited a specific surface area of 604.8 m²/g and a thermal conductivity of 0.030 W·m⁻¹·K⁻¹ and demonstrated excellent hydrophobicity and mechanical stability. Full article

To address the critical limitation of insufficient high-temperature structural stability in traditional formaldehyde-resorcinol aerogels for thermal protection applications, this study designed and fabricated a high-silica fiber felt-reinforced phenolic aerogel composite capable of in situ ceramization. The thermal insulation performance, structural stability, mechanical properties, and oxidation resistance mechanism after heat treatment at 1000 °C for 600 s were systematically investigated. Results demonstrated tunable density (0.398–0.629 g·cm⁻³), low room-temperature thermal conductivity (0.0414 W·m⁻¹·K⁻¹), and a stabilized back temperature of 408.6 °C during butane torch flame testing. After high-temperature treatment, the composite series exhibited a minimum volume shrinkage of 13.9% and a maximum mass retention of 77.6%. Specifically, the compressive strength and specific strength of the HS/C-75 sample reached 4.39 and 1.96 times those of the HS/C-0 sample, respectively. Further analysis revealed that the synergistic effect between the skeletal support of high-silica fibers and the in situ-formed ceramic phase effectively suppressed thermal shrinkage and improved oxidation resistance, achieving an optimized balance between thermal insulation and mechanical integrity. This work provides a theoretical foundation and viable technical pathway for developing advanced thermal protection materials with enhanced stability and reliability. Full article

Aerogel-incorporated foam concrete has attracted significant attention in the construction sector owing to its light weight and superior thermal insulation properties. Nevertheless, its practical application in external wall insulation systems is hindered by the high cost of aerogel (AG) and the inherent trade-off between thermal efficiency and mechanical strength. To overcome these limitations, this study introduces a composite design that partially replaces AG with low-cost hollow glass microspheres (HGMs) and incorporates nano-silica (NS) as a strengthening agent. Foam concrete specimens with a constant dry density of 700 kg/m³ were fabricated with these additives. Through an orthogonal experimental approach, the synergistic effects of AG, HGMs, and NS on mechanical properties, porosity, water absorption, and durability were systematically evaluated. The results demonstrated that 4% AG content significantly reduced effective porosity by 33% and water absorption by 59%, while 4% HGM increased compressive and flexural strength by 13.5% and 19.7%, respectively. The addition of 2% NS further enhanced mechanical performance, yielding 25.9% and 21.6% improvements in compressive and flexural strength. The optimal formulation (A4H4N2) effectively balanced thermal insulation and mechanical properties, offering a viable strategy for producing cost-effective, high-performance foam concrete suitable for building envelope applications. Full article