Search Results (48)

In this study, a water-based epoxy curing agent was prepared using polyamines (mixed amines), and epoxy coatings were formulated by blending this with a polyurethane-toughened water-based epoxy curing agent in specific proportions. By testing the tensile properties of the water-based epoxy coatings, the curing agent ratio was adjusted and the curing process optimised. A layer of water-based epoxy coating was applied to both the rebar electrodes and the rebar surfaces. Through electrochemical testing, coating thickness measurement, and coating continuity testing, the effects of filler type, particle size, and content on coating performance were investigated. On this basis, steel bars coated with a water-based epoxy coating containing 0.3% graphene–polyaniline composite nanomaterials were used as the control group, whilst a water-based epoxy coating incorporating a silane solution served as the primer. Based on the results of the preliminary screening, a water-based epoxy coating containing 1% silane coupling agent and 10% zinc phosphate was selected as the intermediate coat, whilst a water-based epoxy coating containing fly ash microspheres and polystyrene microspheres was selected as the top coat. Through cold bending tests and tensile strain tests on the coated reinforcing bars, the study investigated the effects of zinc phosphate, fly ash microspheres, and polystyrene microspheres on the cold bending performance and deformation combination performance of the water-based epoxy-coated reinforcing bars. By optimising the curing process, the tensile strength of the coating reached 40.11 MPa, with an elongation at break of 19.94%; the corrosion resistance of the zinc phosphate composite coating (corrosion current density: 0.00589 μA/cm²) was comparable to that of the 0.3% graphene/polyaniline coating; and the fly ash microsphere top coat significantly improved the deformation compatibility between the reinforcing bars and the coating. The high-performance, cost-competitive water-based epoxy coating system developed in this study offers a new technical approach to the durability protection of reinforced concrete structures in marine environments. Full article

Ice accumulation on aircraft surfaces severely affects aerodynamic performance by increasing drag and reducing lift, leading to stall conditions. Conventional thermal and pneumatic anti-/de-icing systems, although widely used, have some disadvantages, including high cost, inefficiency, and environmental unsustainability. Hydrophobic and icephobic coatings have emerged as a promising alternative to reduce ice adhesion and delay ice formation. This paper reviews the use of silane agents in epoxy-based coatings, incorporating functional additives such as natural fibers, quantum dots, and nanoparticles, to enhance hydrophobicity. Results demonstrated that the combination of silanes and functional additives affects surface features and wettability, improving hydrophobicity. These case studies show the potential of this approach in the development of coatings for advanced aircraft ice-protection applications. Full article

Superhydrophobic coatings are regarded as a promising passive anti-icing strategy; however, their practical engineering application, particularly in electrical insulation, is severely hindered by the performance deterioration caused by mechanical damage and a lack of theoretical understanding of microscopic ice adhesion mechanisms. In this study, a layered polymer composite coating was designed to resolve the trade-off between abrasion resistance and low ice adhesion. The chemistry of the coating relies on a synergistic “primer–topcoat” design: the primer consists of an epoxy resin matrix chemically modified by amino silicone oil to lower its surface energy and improve toughness, while the topcoat features hierarchical SiO₂ clusters functionalized with hexamethyldisilazane (HMDS) and silane coupling agents. This architecture was fabricated via a controllable layer-by-layer spraying method. Systematic investigations revealed that the hierarchical micro/nanostructure, composed of microscale protrusions and nanoscale SiO₂ clusters, provides excellent superhydrophobicity (contact angle of 155.2°, sliding angle of 2°). Crucially, the crosslinked polymer network and stable siloxane (Si-O-Si) covalent bonding ensure that the coating maintains its functionality after a cumulative sand impact of 3 kg, demonstrating superior mechanical durability. Furthermore, differentiated theoretical models for ice adhesion in Cassie–Baxter and Wenzel states were established based on intermolecular interactions, identifying that maintaining a stable Cassie–Baxter state is key to reducing adhesion. This study offers a robust approach to balancing functionality and durability in polymer composites through synergistic structural design, providing both a scalable fabrication strategy and a quantitative theoretical framework for understanding interfacial ice adhesion. Full article

Epoxy resin (E-51) exhibits excellent adhesion and is widely used in the preparation of functional composite coatings. However, its smooth surface lacking micro/nano composite structures limits its self-cleaning capability and optical properties. Direct incorporation of organic silicone or inorganic fillers often faces severe phase separation and filler agglomeration issues, resulting in defects in coating durability and weather resistance. To address these challenges, this study developed a synergistic modification strategy integrating surface energy modulation with the architectural design of micro/nano-structures. Amino-terminated PDMS undergoes ring-opening addition reactions with epoxy groups in the epoxy resin, while functionalized barium sulfate nanoparticles modified with dual silane coupling agents are incorporated to enhance optical properties. This synergistic approach not only resolved interfacial compatibility but also endowed the PDMS@EP-BaSO₄ coating with outstanding comprehensive properties; the water contact angle increased to 123.5°, demonstrating an easy-to-clean benefit. Visible light reflectance reached 95%, and emissivity rose to 90%. Furthermore, when applied to metal surfaces, the coating exhibited excellent stability against acid–alkali–salt corrosion, extreme temperatures, and ultrasonic agitation. This work provided a novel approach for developing protective coatings that integrated high reflectance, high emissivity, and long-term anti-soiling properties. Full article

This study investigates the optimization of sol–silicate façade coatings modified with colloidal silica and a silane-based hydrophobizing additive to enhance hydrophobicity while maintaining a high water-vapor transmission rate (V). The effects of the binder ratio between potassium water glass (WG) and colloidal silica (CS), the type of colloidal silica (unmodified or epoxy-silanized), and the concentration of the hydrophobizing additive (HA) were systematically evaluated. Water-vapor transmission was determined according to EN ISO 7783, and surface wettability was measured before and after accelerated UV-A aging. Dynamic viscosity was monitored for two years to assess long-term storage stability. The optimized formulation contained 7 wt % potassium water glass, 15 wt % colloidal silica, and 1 wt % hydrophobizing additive. It exhibited stable viscosity over time (≈19,000 mPa·s after six months), high water-vapor transmission (V > 6700 g·m⁻²·d⁻¹, class V1), and an initial contact angle of 118°, which decreased only moderately after UV-A exposure. Coatings containing epoxy-silanized colloidal silica showed slightly lower transmission but still remained within the high V range suitable for vapor-open façade systems. The results confirm that balanced sol–silicate systems can combine durable hydrophobicity with long-term rheological and functional stability. Full article

Phytic acid, as a natural originated compound with multi phosphate side groups, is known to increase the corrosion protection and thermal resistance of the coatings. In this study, two different acrylic emulsion polymers containing epoxy and silane reactive functional groups (glycidyl methacrylate (GMA) and vinyltriethoxysilane (VTES)) were synthesized via emulsion polymerization and mixed with phytic acid (PA) solution in different ratios (5, 10, 15 wt%) for use as binders in leather finishing applications. The colloidal stability, particle size distribution, and chemical structures of the synthesized polymers were characterized through comprehensive analyses. The resulting reactive copolymer dispersions were used as binders in finishing formulations and applied to crust shoe upper leathers The coating performance was evaluated in terms of rub fastness, flex resistance, water spotting, and thermal resistance, using the unmodified reactive acrylic binders (G0 and V0) as reference systems to assess the improvements achieved. Both phytic acid-modified binders exhibited strong film integrity and maintained high dry rub fastness up to 2000 cycles and wet rub fastness up to 250 cycles at phytic acid concentrations of 5–10 wt%. Increasing the phytic acid content beyond this range led to reduced dispersion stability and partial loss of coating performance. The results confirm that incorporating moderate levels of phytic acid into reactive acrylic emulsions enhances coating durability and thermal resistance without compromising film appearance, offering a safer and more sustainable alternative to conventional crosslinking systems for leather finishing applications. Full article

In order to enhance the anti-corrosion property of epoxy coatings on 7N01 aluminum alloy, cerium nitrate and zeolite particles were incorporated into a bis-(triethoxysilylpropyl)tetrasulfide (BTESPT) silane solution to pretreat the substrate. Scanning electron microscopy (SEM) and an electronic probe microanalyzer (EPMA) were used to characterize the morphology and chemical composition of the composite silane film. The corrosion performances of the epoxy coatings were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) and based on the morphology and chemical composition of the interfacial region after salt spray tests. The thickness of the composite silane film at 5% BTESPT doped with 5 × 10⁻³ M cerium nitrate and 0.5 g/L zeolite particles was about 2.1 μm. The composite silane film can provide active protection to the substrate surface beneath the epoxy coating. It promotes the impedance value of the coating at 10⁻² Hz by two to three orders of magnitude and greatly lessens the interfacial region corrosion between the coating and the substrate. This effect can be ascribed to the strong barrier effect of the composite silane film and cerium ions released from the silane network and the zeolite particles. Full article

To address the challenges of cotton cellulose materials being susceptible to environmental humidity and pollutant erosion, a strategy for constructing superhydrophobic functional coatings with biomimetic micro–nano composite structures was proposed. Through surface silanization modification, diatomite (DEM) and Fe₃O₄ nanoparticles were functionalized with octyltriethoxysilane (OTS) to prepare superhydrophobic diatomite flakes (ODEM) and OFe₃O₄ nanoparticles. Following the multi-scale composite principle, ODEM and OFe₃O₄ nanoparticles were blended and crosslinked via the hydroxyl-initiated ring-opening polymerization of epoxy resin (EP), resulting in an EP/ODEM@OFe₃O₄ composite coating with hierarchical roughness. Microstructural characterization revealed that the micrometer-scale porous structure of ODEM and the nanoscale protrusions of OFe₃O₄ form a hierarchical micro–nano topography. The special topography combined with the low surface energy property leads to a contact angle of 158°. Additionally, the narrow bandgap semiconductor characteristic of OFe₃O₄ induces the localized surface plasmon resonance effect. This enables the coating to attain 80% light absorption across the 350–2500 nm spectrum, and rapidly heat to 45.8 °C within 60 s under 0.5 sun, thereby demonstrating excellent deicing performance. This work provides a theoretical foundation for developing environmentally tolerant superhydrophobic photothermal coatings, which exhibit significant application potential in the field of anti-icing and anti-fouling. Full article

To significantly improve the tribological performance of epoxy resin (EP), a novel h-BN/MoS₂ composite was successfully synthesized using spherical MoS₂ particles with lamellar self-assembly generated through the calcination method, followed by utilizing the “bridging effect” of a silane coupling agent to achieve a uniform and vertically oriented decoration of hexagonal boron nitride (h-BN) nanosheets on the MoS₂ surface. The chemical composition and microstructure of the h-BN/MoS₂ composite were systematically investigated. Furthermore, the enhancement effect of composites with various contents on the frictional properties of epoxy coatings was studied, and the mechanism was elucidated. The results demonstrate that the uniform decoration of h-BN enhances the chemical stability of MoS₂ in friction tests, and the MoS₂ prevents oxidation and maintains its self-lubricating properties. Consequently, due to the protective effect of h-BN and the synergistic interaction between h-BN and MoS₂, the 5 wt % h-BN/MoS₂ composite exhibited the best friction and wear resistance when incorporated into EP. Compared to pure EP coatings, its average friction coefficient and specific wear rate (0.026 and 1.5 × 10⁻⁶ mm³ N⁻¹ m⁻¹, respectively) were significantly reduced. Specifically, the average friction coefficient decreased by 88% and the specific wear rate decreased by 99%, highlighting the superior performance of the h-BN/MoS₂-enhanced epoxy composite coating. Full article

Hard, flexible, transparent, and hydrophobic multifunctional coatings have a wide range of applications, but they do not adequately protect against harsh conditions, especially photoaging. In this study, SiO₂ and Al₂O₃ nanoparticles were first modified by silazane and epoxy-functionalized silanes and then reacted with a polyetheramine curing agent to prepare highly crosslinked multifunctional hybrid coatings at room temperature. Due to the integration of siloxane nanoparticles and a polymer network, the multifunctional coatings presented outstanding hardness (4H), flexibility (bending diameter of 10 mm), and transmittance (>97%). The introduction of low-surface-energy PDMS and methyl-rich HMDS endowed the coatings with good hydrophobicity (water contact angle = 141.37°). The high reflectivity of SiO₂ and Al₂O₃ in the solar spectral region can help prevent photoaging of the coatings, improve their heat-shielding effect, and broaden their application scenarios. Compared with the traditional manufacturing methods, this study did not need ultraviolet irradiation, and the multifunctional transparent coatings could be prepared through a simple and efficient step-by-step strategy. Full article

Epoxy resin is regarded as a reliable option for coating advanced materials owing to its outstanding strength, adhesion, and stability. However, its relatively weak toughness compared to common materials has limited its application. In this study, the toughness of epoxy resin was enhanced by incorporating bamboo fibers, and a novel polymer coating material for bamboo-fiber-reinforced epoxy resin was developed. Different fiber pretreatment methods were employed to address the issue of poor interfacial performance between bamboo fibers and epoxy resin, aiming to optimize its performance as an advanced material coating. The effects of curing agents, fiber mesh sizes, fiber contents, and fiber pretreatment methods on the mechanical properties of the fiber-modified resin composites were investigated. The findings indicate that the JH45 and T31 curing agents were more effective in promoting the homogeneous dispersion of fibers within the epoxy resin. Additionally, bamboo fibers modified with KH550 exhibited enhanced interfacial properties: the tensile strength of the composite demonstrated a respective increase of 31.1% and 27.0% compared to untreated fibers. Increasing the mesh size proved advantageous for improving tensile properties, albeit potentially impacting the compressive properties. Particularly noteworthy was the significantly enhanced interfacial compatibility between bamboo fibers treated with the silane coupling agent KH550 and the epoxy resin. Analysis using Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and X-ray diffraction (XRD) revealed that treating bamboo fibers with sodium hydroxide effectively enhanced bonding at the fiber–resin interface. This enhancement was attributed to the combined effects of bamboo fiber hydrolysis and delamination reactions. The silane coupling agent promoted the chemical reaction between bamboo fibers and epoxy resin through grafting, thereby strengthening the cross-linking property of the composites. These findings offer valuable insights into the design and fabrication of natural-fiber-reinforced polymer composites suitable for coating advanced materials. Full article

The wettability of the proppant is crucial in optimizing the flowback of fracturing fluids and improving the recovery of the produced hydrocarbons. Neutral wet proppants have been proven to improve the fluid flow by reducing the interaction between the fluid and the proppant surface. In this study, a lightweight amphiphobic proppant (LWAP) was prepared by coating a lightweight ceramic proppant (LWCP) with phenolic resin, epoxy resin, polytetrafluoroethylene (PTFE), and trimethoxy(1H,1H,2H,2H-heptadecafluorodecyl)silane (TMHFS) using a layer-by-layer method. The results indicated that the LWAP exhibited a breakage ratio of 2% under 52 MPa (7.5 K) closure stress, with an apparent density of 2.12 g/cm³ and a bulk density of 1.21 g/cm³. The contact angles of water and olive oil were 125° and 104°, respectively, changing to 124° and 96° after displacement by water and diesel oil. A comparison showed that the LWAP could transport over a significantly longer distance than the LWCP, with the length increasing by more than 80%. Meanwhile, the LWAP displayed notable resistance to scale deposition on the proppant surface compared to the LWCP. Furthermore, the maintained conductivity of the LWAP was higher than that of the LWCP after displacement by water and oil phases alternately. The modified proppant could minimize production declines during hydrocarbon extraction in unconventional reservoirs. Full article

In order to further enhance the erosion resistance of cement concrete pavement materials, this study constructed an apparent rough hydrophobic structure layer by spraying a micro-nano substrate coating on the surface layer of the cement concrete pavement. This was followed by a secondary spray of a hydroxy-silicone oil-modified epoxy resin and a low surface energy-modified substance paste, which combine to form a superhydrophobic coating. The hydrophobic mechanism of the coating was then analysed. Firstly, the effects of different types and ratios of micro-nano substrates on the apparent morphology and hydrophobic performance of the rough structure layer were explored through contact angle testing and scanning electron microscopy (SEM). Subsequently, Fourier transform infrared spectroscopy and permeation gel chromatography were employed to ascertain the optimal modification ratio, temperature, and reaction mechanism of hydroxy-silicone oil with E51 type epoxy resin. Additionally, the mechanical properties of the modified epoxy resin-low surface energy-modified substance paste were evaluated through tensile tests. Finally, the erosion resistance of the superhydrophobic coating was tested under a range of conditions, including acidic, alkaline, de-icer, UV ageing, freeze-thaw cycles and wet wheel wear. The results demonstrate that relying solely on the rough structure of the concrete surface makes it challenging to achieve superhydrophobic performance. A rough structure layer constructed with diamond micropowder and hydrophobic nano-silica is less prone to cracking and can form more “air chamber” structures on the surface, with better wear resistance and hydrophobic performance. The ring-opening reaction products that occur during the preparation of modified epoxy resin will severely affect its mechanical strength after curing. Controlling the reaction temperature and reactant ratio can effectively push the modification reaction of epoxy resin through dehydration condensation, which produces more grafted polymer. It is noteworthy that the grafted polymer content is positively correlated with the hydrophobicity of the modified epoxy resin. The superhydrophobic coating exhibited enhanced erosion resistance (based on hydrochloric acid), UV ageing resistance, abrasion resistance, and freeze-thaw damage resistance to de-icers by 19.41%, 18.36%, 43.17% and 87.47%, respectively, in comparison to the conventional silane-based surface treatment. Full article

The present work is aimed at the development of superhydrophobic coatings and surfaces with enhanced robustness and boiling temperature resistance. We will address the synthesis method of the coatings, which was based on the preparation of a composite of silanized diatomite particles embedded in epoxy resin. After the synthesis of the composite solution, it was applied by dip-coating in stainless steel substrates and submitted to a post-treatment cure in an oven. The method proved to be a comparatively fast and simple one. Then, the substrate/coating sets were characterized using different techniques, including Fourier transform infrared spectroscopy and scanning electron microscopy, and their water contact angle and roughness were measured. Apart from this, the physical and chemical robustness of the sets was also tested using diverse resistance tests like adhesion strength, abrasion resistance, resistance to strong acids and bases, and resistance to boiling water. The main results are that we obtained robust coatings, with wettability defined by water contact angles above 150°. Also, the synthesized coatings revealed good resistance to boiling water, as their properties were almost unchanged after the completion of a long period of tests. The characterization of the produced coatings suggested their propensity to be explored for use in water boiling surfaces and interfaces for cooling purposes in boiling heat transfer systems. Full article

This article provides a comprehensive overview of the potential use of organofunctional silane coatings in the corrosion protection of concrete reinforcement in close relation to other commercially used coating technologies—i.e., epoxy coatings and bath hot-dip galvanizing coatings. The application technology of the steel surface is described in detail, and the corrosion performance and bond strength in concrete are compared. The paper also points out the possibility of improving the durability of epoxy coatings by the addition of silanes and, in the case of application to the surface of hot-dip galvanized steel, they can prevent corrosion of the coating by hydrogen evolution. The application potential of organofunctional silanes is also presented in the form of hydrophobic coatings on concrete surfaces or as corrosion inhibitors in simulated concrete pore solutions. The use of a suitable type of modified silane coating on the surface of carbon steel reinforcement can increase the corrosion performance and can also increase the bond strength in concrete. However, these facts need to be experimentally verified. Full article