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Keywords = renewable polyesters

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12 pages, 1001 KB  
Article
Poly(3-Hydroxybutyrate-Co-3-Hydroxyvalerate) Produced from Food-Related Wastes: Solid-State NMR Analysis
by Atanu Biswas, Huai N. Cheng and John C. Edwards
Macromol 2025, 5(4), 61; https://doi.org/10.3390/macromol5040061 - 9 Dec 2025
Viewed by 437
Abstract
Poly(hydroxyalkanoates) (PHAs) have garnered significant attention due to their biodegradable and biocompatible properties, making them promising alternatives to conventional petroleum-based plastics. As microbial-derived polyesters, PHAs offer a sustainable solution to plastic waste accumulation and microplastics because they can be produced from renewable resources, [...] Read more.
Poly(hydroxyalkanoates) (PHAs) have garnered significant attention due to their biodegradable and biocompatible properties, making them promising alternatives to conventional petroleum-based plastics. As microbial-derived polyesters, PHAs offer a sustainable solution to plastic waste accumulation and microplastics because they can be produced from renewable resources, including food-related waste. Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a copolymer in the PHA family, exhibits improved mechanical flexibility and thermal properties compared to poly(3-hydroxybutyrate), thereby broadening its potential applications. In this work, eight samples of PHBV, including those made from food waste and municipal waste streams, were studied by solid-state NMR. Information obtained includes the copolymer composition, chemical shifts due to crystalline lattices, crystallinity, and polymer chain mobility. The composition matches the results from the fatty acid feed and solution NMR analysis. The samples appear to be about 62–70% crystalline. No significant differences in mobility are observed from NMR relaxation data. These results indicate that PHBV materials generated from different food-related waste sources, despite their compositional differences, possess similar crystallinity and molecular mobility, suggesting their suitability as biobased semi-crystalline plastics. Full article
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21 pages, 24480 KB  
Article
Processing Strategies for High-Performance Polyester-Based Adhesives Reinforced by Bio-Derived Nanoparticles
by Nathan R. Hsieh, Aaron Guan, Saraswati Koul and Siu N. Leung
J. Manuf. Mater. Process. 2025, 9(12), 382; https://doi.org/10.3390/jmmp9120382 - 21 Nov 2025
Viewed by 637
Abstract
This study explores the enhancement of mechanical and adhesive properties of unsaturated polyester resins (UPR) through the incorporation of bio-derived chitin nanowhiskers (CNWs) into the polymer matrix. CNWs are high-performance nanoparticles extracted from chitin, an abundant and renewable biopolymer. The research investigates the [...] Read more.
This study explores the enhancement of mechanical and adhesive properties of unsaturated polyester resins (UPR) through the incorporation of bio-derived chitin nanowhiskers (CNWs) into the polymer matrix. CNWs are high-performance nanoparticles extracted from chitin, an abundant and renewable biopolymer. The research investigates the effects of processing strategies and CNW loadings on the chemical structure, thermal behaviour, mechanical strength, and adhesive performance of UPR–CNW nanocomposites. CNWs were incorporated into the UPR matrix via slurry compounding using different suspension media, including ethanol, acetone, and methyl ethyl ketone, and through direct mechanical mixing with CNW dry powders. Experimental results show that the thermal and mechanical properties of the nanocomposites are highly sensitive to both the thermal history during processing and the choice of suspension medium. Most importantly, the optimal adhesive performance was achieved via slurry compounding with a CNW suspension in ethanol, following an evaporative pre-treatment of the suspension to reduce ethanol content and thereby minimize transesterification of the polyester matrix. Full article
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24 pages, 704 KB  
Article
Is It Worth It? Potential for Reducing the Environmental Impact of Bitumen Roofing Membrane Production
by Michael T. Schmid and Charlotte Thiel
Recycling 2025, 10(6), 208; https://doi.org/10.3390/recycling10060208 - 13 Nov 2025
Viewed by 591
Abstract
Between 51% and 72% of a bituminous roofing membrane used for structural waterproofing consists of organic material, predominantly bitumen—a derivative of crude oil refining—highlighting the strong dependence of this product on fossil resources. Considering that several tonnes of these membranes must be replaced [...] Read more.
Between 51% and 72% of a bituminous roofing membrane used for structural waterproofing consists of organic material, predominantly bitumen—a derivative of crude oil refining—highlighting the strong dependence of this product on fossil resources. Considering that several tonnes of these membranes must be replaced every 30 to 50 years, substantial potential exists for emission reduction through the establishment of circular material systems. This study investigates this potential by analysing 26 Environmental Product Declarations (EPDs) and life cycle datasets from across Europe covering the period from 2007 to 2023. To ensure comparability, all data were normalised to a declared unit of 1 kg of roofing membrane. The reinforcement layers were categorised into glass and polyester & glass composites, and their differences were examined using Welch’s t-tests. Correlative analyses and linear as well as multiple regression models were then applied to explore relationships between environmental indicators and the shares of organic and mineral mass fractions. The findings reveal that renewable energy sources, although currently representing only a small share of total production energy, provide a major lever for reducing nearly all environmental impact categories. The type of reinforcement layer was also found to influence the demand for fossil resources, both materially and energetically. For most environmental indicators, only multiple regression models can explain at least 30% of the variance based on the proportions of organic and mineral inputs. Overall, the study underscores the crucial importance of high-quality, transparently documented product data for accurately assessing the sustainability of building products. It further demonstrates that substituting fossil energy carriers with renewable sources and optimising material efficiency can substantially reduce environmental burdens, provided that methodological consistency and clarity of indicator definitions are maintained. Full article
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30 pages, 4326 KB  
Article
Experimental Study on Zeolite–Polyester-Coated Jute–Sisal Fibre Back Sheets for Improved Efficiency of Solar Panels: A Renewable Composite Material Strategy
by Aishwarya Sathyanarayanan, Balasubramanian Murugesan and Narayanamoorthi Rajamanickam
J. Compos. Sci. 2025, 9(11), 599; https://doi.org/10.3390/jcs9110599 - 2 Nov 2025
Viewed by 1139
Abstract
This study examines the potential of jute–sisal (JS) fibre, both coated and uncoated, as a sustainable alternative to solar panels with polyethylene terephthalate (PET) back sheets. The coated version was developed using a zeolite–polyester resin composite to enhance thermal performance. The investigation was [...] Read more.
This study examines the potential of jute–sisal (JS) fibre, both coated and uncoated, as a sustainable alternative to solar panels with polyethylene terephthalate (PET) back sheets. The coated version was developed using a zeolite–polyester resin composite to enhance thermal performance. The investigation was carried out in two phases: controlled laboratory testing using a solar-cell tester and a 90-day real-world evaluation under natural environmental conditions. In controlled conditions, solar panels with coated JS (CJS) fibre back sheets exhibited improved electrical performances compared to PET panels, including higher current (1.23 A), voltage (12.79 V), maximum power output (14.79 W), efficiency (13.47%), and fill factor (94.03%). Lower series resistance and higher shunt resistance further indicated superior electrical characteristics. Under real-world conditions, CJS panels consistently outperformed PET-based panels, showing a 6% increase in current and an 8% increase in voltage. The model showed strong agreement with the experimental results. These findings suggest that coated JS fibre is a viable, eco-friendly alternative to PET for back sheets in solar panels. Further research should examine its long-term durability, environmental resistance, and commercial scalability. Full article
(This article belongs to the Section Fiber Composites)
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22 pages, 3450 KB  
Article
Reducing Material Footprint Through Hybrid Bio-Synthetic Polymer Composites: Advanced Testing and Predictive Modeling Approaches
by Wasurat Bunpheng, Ratchagaraja Dhairiyasamy, Deekshant Varshney, Subhav Singh and Choon Kit Chan
J. Compos. Sci. 2025, 9(11), 584; https://doi.org/10.3390/jcs9110584 - 1 Nov 2025
Viewed by 665
Abstract
Hybrid natural/synthetic fiber laminates were examined as a practical process to cut mass, reduce material footprint, and meet structural demands while addressing sustainability targets. Yet direct, like-for-like comparisons generated under a single process and accompanied by durability measurements were limited, leaving design choices [...] Read more.
Hybrid natural/synthetic fiber laminates were examined as a practical process to cut mass, reduce material footprint, and meet structural demands while addressing sustainability targets. Yet direct, like-for-like comparisons generated under a single process and accompanied by durability measurements were limited, leaving design choices uncertain. This study aimed to fabricate and benchmark five representative laminates—C1: flax/epoxy, C2: jute/glass/epoxy, C3: hemp/carbon/epoxy, C4: flax/glass/bio-epoxy, and C5: kenaf/basalt/polyester—under a controlled hot-press schedule with a fixed cavity and verified fiber volume fraction. Panels were characterized using ASTM D3039 tension, ASTM D790 flexure, instrumented impact, 168 h water immersion, and thermogravimetric mass retention. The results were normalized to enable direct multi-criteria comparison, and a model was calibrated to predict tensile strength. C3 delivered the highest strengths (tension ≈ 120 MPa; flexure ≈ 126 MPa), while C5 showed the greatest impact capacity (≈60 kJ/m2). End-of-test water uptake at 168 h was C1 ≈ 3.4%, C2 ≈ 2.6%, C3 ≈ 1.4%, C4 ≈ 2.1%, and C5 ≈ 2.3%. The tensile predictor was fitted to panel means, with an R2 of 0.988, and maintained an R2 of 0.96 under leave-one-configuration-out testing. These results indicated that carbon-containing hybrids played the most critical roles in terms of stiffness, with kenaf/basalt being most suitable for stiffness-critical components at a similar density, and flax/glass with a bio-resin maximized the sustainability score while maintaining adequate strength. Future research should focus on enhancing specific strength at high renewable content through interface treatments, and extended modeling to improve flexure and impact responses. Full article
(This article belongs to the Section Polymer Composites)
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16 pages, 2351 KB  
Article
Assessing the Environmental and Occupational Health Implications of Styrene Emissions in Cured-In-Place Pipe (CIPP) Rehabilitation: A Multi-Site Analysis of Installation Practices
by Parisa Beigvand, Mohammad Najafi, Vinayak Kaushal, Ayoub Mohammadi, William Elledge and Burak Kaynak
Int. J. Environ. Res. Public Health 2025, 22(10), 1543; https://doi.org/10.3390/ijerph22101543 - 9 Oct 2025
Viewed by 826
Abstract
Styrene is an aromatic compound widely used as a reactive monomer in polyester resins, which are among the most utilized resins in cured-in-place pipe (CIPP) technology, the most widely used trenchless pipe renewal method. Given that styrene is classified as a suspected human [...] Read more.
Styrene is an aromatic compound widely used as a reactive monomer in polyester resins, which are among the most utilized resins in cured-in-place pipe (CIPP) technology, the most widely used trenchless pipe renewal method. Given that styrene is classified as a suspected human carcinogen, this study aims to evaluate styrene concentrations emitted into the air during sewer pipe rehabilitation using CIPP. This study included developing a comprehensive methodology to collect data from six different CIPP installations across the U.S. and document styrene emissions before, during, and after the curing process. The air samples were collected and analyzed using the USEPA method TO-15 and TO-17. Measured styrene emissions were then compared with exposure limits established by USEPA, NIOSH, and OSHA to assess potential occupational and worker health impacts. The result confirmed that high styrene concentrations, exceeding the established threshold, can be observed within the CIPP work zone. The result also indicated a considerable reduction in styrene concentration within five feet downwind of the work zone. In conclusion, while the health risk to the public appears to be low, there is a potential for health impact for the CIPP crew. Therefore, implementing real-time air quality monitoring during CIPP installation to mitigate these health risks is recommended. Additionally, the use of appropriate personal protective equipment (PPE) by the crew is essential. Full article
(This article belongs to the Special Issue Feature Papers in Environmental Exposure and Toxicology)
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24 pages, 3184 KB  
Article
Life Cycle Assessment of Biocomposite Production in Development Stage from Coconut Fiber Utilization
by Viviana Cecilia Soto-Barrera, Fernando Begambre-González, Karol Edith Vellojín-Muñoz, Daniel Fernando Fernandez-Hoyos and Franklin Manuel Torres-Bejarano
Sustainability 2025, 17(18), 8338; https://doi.org/10.3390/su17188338 - 17 Sep 2025
Cited by 2 | Viewed by 1728
Abstract
Agricultural biowaste poses a major environmental challenge when improperly disposed of. An alternative to this is their utilization for producing natural fibers (NFs) to manufacture biocomposites, promoting a circular economy. However, the fact that a product is classified as renewable does not necessarily [...] Read more.
Agricultural biowaste poses a major environmental challenge when improperly disposed of. An alternative to this is their utilization for producing natural fibers (NFs) to manufacture biocomposites, promoting a circular economy. However, the fact that a product is classified as renewable does not necessarily imply that its environmental performance is superior when compared to its conventional market counterpart. For this reason, this study conducted a Life Cycle Assessment (LCA) of biocomposites reinforced with coconut fiber and a polyester resin matrix, using a “cradle-to-gate” approach. Six scenarios were evaluated, grouped into S1 (2–5% fiber) and S2 (20–30% fiber), with and without chemical treatment, plus a reference scenario without fiber utilization. The IPCC 2021 GWP 100 and ReCiPe Midpoint (H) 2016 methods were applied. The results show that the scenarios without chemical treatment (RF-CCT) were environmentally more optimal, reducing CO2 emissions by up to 7.4% (RF-CCT/H) and 1.70 kg CO2-eq (RF-CCT/L) compared to conventional practices. The main reasons for these reductions are the avoidance of emissions associated with disposal, decreased reliance on conventional materials, and the omission of chemical treatment, which in turn mitigates critical impacts such as ozone depletion potential (ODP) linked to N2O emissions from fertilizers (93% contribution) and terrestrial/marine toxicity. Full article
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15 pages, 4743 KB  
Article
Upcycling Coffee Silverskin Waste into Functional Textile Coatings: Evaluation on Cotton, Lyocell, Wool, and Silk
by Agata Nolasco, Francesco Esposito, Teresa Cirillo, Augusta Silva and Carla Joana Silva
Coatings 2025, 15(9), 1033; https://doi.org/10.3390/coatings15091033 - 3 Sep 2025
Viewed by 1051
Abstract
Agricultural and food by-products offer valuable opportunities for circular and bio-based innovation across sectors. In the textile industry, replacing fossil-based coatings with sustainable alternatives is increasingly urgent. This study evaluates the performance of a textile coating based on coffee silverskin (CS)—an abundant by-product [...] Read more.
Agricultural and food by-products offer valuable opportunities for circular and bio-based innovation across sectors. In the textile industry, replacing fossil-based coatings with sustainable alternatives is increasingly urgent. This study evaluates the performance of a textile coating based on coffee silverskin (CS)—an abundant by-product of coffee roasting—applied to four natural fibre substrates: cotton, lyocell, wool, and silk. A formulation combining 60% CS sludge (8% solids), treated by wet ball milling, with an aliphatic polyester-polyurethane dispersion was applied via knife coating. Standardised tests assessed mechanical resistance, air permeability, colour fastness, moisture management, and water repellency, including contact angle and drop absorption analyses. Results revealed that all substrates were compatible with the CS-based coating, which reduced air permeability and increased hydrophobicity. Notably, silk showed the most significant functional enhancement, transitioning from hydrophilic to waterproof with increased durability—indicating strong potential for technical applications such as outerwear and performance textiles. Given the renewable origin of both the substrate and coating, this study highlights the feasibility of valorising agri-food waste in high-performance, bio-based textile systems. These findings demonstrate the potential of CS as a bio-based coating for technical textiles, supporting the development of high-performance and sustainable materials within the textile industry. Full article
(This article belongs to the Special Issue Advances in Coated Fabrics and Textiles)
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41 pages, 2216 KB  
Review
Perspectives on the Catalytic Processes for the Deep Valorization of Carbohydrates into Fuels and Chemicals
by Aigul T. Zamanbekova, Alima K. Zharmagambetova, Assemgul S. Auyezkhanova, Eldar T. Talgatov, Aigul I. Jumekeyeva, Sandugash N. Akhmetova and Alima M. Kenzheyeva
Molecules 2025, 30(17), 3498; https://doi.org/10.3390/molecules30173498 - 26 Aug 2025
Cited by 2 | Viewed by 1561
Abstract
The global depletion of fossil resources, combined with accelerating climate change and environmental concerns, is driving intensive research into alternative, sustainable sources of energy and raw materials. Particular attention is being paid to lignocellulosic biomass as the most abundant and renewable organic resource. [...] Read more.
The global depletion of fossil resources, combined with accelerating climate change and environmental concerns, is driving intensive research into alternative, sustainable sources of energy and raw materials. Particular attention is being paid to lignocellulosic biomass as the most abundant and renewable organic resource. The catalytic conversion of biomass-derived carbohydrates into high-value-added products (fuels and chemicals) aligns with the principles of sustainable development and offers a viable alternative to petroleum-based feedstocks. This review provides a product-oriented perspective on the deep valorization of carbohydrates, focusing on catalytic strategies that enable the production of renewable fuels and chemicals. It highlights two key stages in the valorization of lignocellulosic biomass: (1) the acid-catalyzed conversion of carbohydrates into platform molecules (furfural, 5-hydroxymethylfurfural, and levulinic acid); and (2) the selective hydrogenation and hydrogenolysis of these intermediates to obtain target end products. These target products fall into two major categories: (i) biofuels and fuel additives; and (ii) green chemicals, such as solvents, pharmaceuticals, agrochemicals, cosmetics, and intermediates for the synthesis of biobased polymeric materials, including polyesters, resins, and polyurethanes. Particular emphasis is placed on recent advances in the development of heterogeneous catalysts. Solid acid catalysts used in the synthesis of platform molecules are discussed, along with ruthenium-based catalysts employed in the subsequent hydrogenation and hydrogenolysis steps. Recent efforts toward integrating both catalytic stages into a single one-pot processes using bifunctional metal–acid catalysts and dual catalytic systems based on ruthenium are also reviewed, as they represent a promising route to simplify biomass valorization schemes and improve product selectivity toward fuels and chemicals. Full article
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19 pages, 7384 KB  
Article
Lignin-Modified Petrochemical-Source Polyester Polyurethane Enhances Nutrient Release Performance of Coated Urea
by Xiaomin Hu, Baishan Liu, Siyu Chen, Qi Chen, Heping Chen, Jingjing Dong, Kexin Zhang, Junxi Wang, Min Zhang and Zhiguang Liu
Agronomy 2025, 15(9), 2030; https://doi.org/10.3390/agronomy15092030 - 25 Aug 2025
Cited by 1 | Viewed by 1331
Abstract
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to [...] Read more.
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to form a cross-linked polymer film on the surface of urea through an in situ reaction. This approach effectively balanced the slow-release ability and environmental protection of controlled-release fertilizer films. A two-factor, five-level orthogonal test was designed for the mass ratio of lignin/polyester polyol and polyol/polyaryl polymethylene isocyanate (PAPI), comprising a total of 25 treatments. The results indicated that the appropriateness of lignin polyols increased the hydrogen bond content of polyurethane membrane, improved the mechanical strength of the fertilizer membrane shell, and effectively reduced friction losses during storage and transportation. Moreover, optimizing the polyol-to-PAPI ratio minimized coating porosity, produced a smoother and denser surface, and prolonged the nitrogen release period. When the lignin polyol dosage was 25% and the polyol to PAPI ratio was 1:2, the nitrogen release time of the prepared coated urea extended to 32 days, which was 3.5 times longer than that of lignin polyurethane coated urea (7 days). The incorporation of lignin and the optimal ratio of coating materials significantly improved the controlled-release efficiency of coated fertilizer, providing theoretical support for the sustainable agricultural application of biomass. Full article
(This article belongs to the Special Issue Advances Towards Innovative Fertilizers for Sustainable Agriculture)
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23 pages, 17844 KB  
Article
Evaluation of Surface Properties in Biosilica-Reinforced Biobased Polyester Nanocomposites
by Hifa Salah Adeen Embirsh, Ivana O. Mladenović, Vesna Radojević, Aleksandar Marinković and Marija M. Vuksanović
Appl. Sci. 2025, 15(17), 9244; https://doi.org/10.3390/app15179244 - 22 Aug 2025
Viewed by 3720
Abstract
This study investigates the surface properties of bio-based unsaturated polyester resin (b-UPR) nanocomposites reinforced with biosilica nanoparticles derived from rice husk. The b-UPR matrix was synthesized from recycled polyethylene terephthalate (PET) and renewable monomers, providing a sustainable alternative to conventional polyester resins. Unmodified [...] Read more.
This study investigates the surface properties of bio-based unsaturated polyester resin (b-UPR) nanocomposites reinforced with biosilica nanoparticles derived from rice husk. The b-UPR matrix was synthesized from recycled polyethylene terephthalate (PET) and renewable monomers, providing a sustainable alternative to conventional polyester resins. Unmodified and modified biosilica particles with silanes: (3-trimethoxysilylpropyl methacrylate—MEMO, trimethoxyvinylsilane—VYNIL, and 3-aminopropyltrimethoxysilane with biodiesel—AMBD) were incorporated in different amounts to evaluate their influence on the wettability, topography, and viscoelastic behavior of the composites. Contact angle measurements revealed that the addition of modified biosilica significantly improved the hydrophobicity of the b-UPR surface. The greatest increase in the wetting angle, amounting to 79.9% compared to composites with unmodified silica, was observed in the composites containing 5 wt.% SiO2-AMBD. Atomic force microscopy (AFM) analysis indicated enhanced surface roughness and uniform dispersion of the nanoparticles. For the composite containing 1 wt.% of silica particles, the surface roughness increased by 25.5% with the AMBD modification and by 84.2% with the MEMO modification, compared to the unmodified system. Creep testing demonstrated that the reinforced nanocomposites exhibited improved dimensional stability under sustained load compared to the neat resin. These findings confirm that the integration of surface-modified biosilica not only enhances the mechanical properties but also optimizes the surface characteristics of bio-based polyester composites, broadening their potential for high-performance and sustainable applications. Full article
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48 pages, 6314 KB  
Review
Unsaturated Macrolactones from Renewable Feedstocks: Synthesis, Ring-Opening Polymerization and Application Prospects
by Ilya Nifant’ev, Anna Afanaseva, Alexander Vinogradov and Pavel Ivchenko
Int. J. Mol. Sci. 2025, 26(11), 5039; https://doi.org/10.3390/ijms26115039 - 23 May 2025
Cited by 1 | Viewed by 2085
Abstract
Unsaturated macrolactones (UMs) have long attracted researchers’ attention due to a combination of a reactive ester fragment and C=C bond in their structures. UMs of natural origin are comparatively few in number, and the task of developing synthetic approaches to new UMs is [...] Read more.
Unsaturated macrolactones (UMs) have long attracted researchers’ attention due to a combination of a reactive ester fragment and C=C bond in their structures. UMs of natural origin are comparatively few in number, and the task of developing synthetic approaches to new UMs is relevant. Recent advances in the synthesis of UMs cannot be dissociated from the progress in design of metathesis catalysts, since this catalytic approach is an atom-economy alternative to conventional organochemical methods. In the present review, we summarized and discussed the use of ring-closing metathesis, catalyzed by Ru and Group 6 metal complexes, in the synthesis of Ums and the advantages and shortcomings of the catalytic approach to UMs in comparison with organochemical methods. In a separate section, the use of UMs in the synthesis of unsaturated polyesters, the functionalization of these (co)polymers, and the prospects for practical use of the material obtained are also presented. It is essential that the actual approaches to UMs are often based on the use of renewable feedstocks, thereby meeting Green Chemistry principles. Full article
(This article belongs to the Special Issue Synthesis of Advanced Polymer Materials, 3rd Edition)
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16 pages, 10309 KB  
Article
Chemical Recycling of PLA and Its Copolyesters with Poly(Ethylene Azelate) via Microwave-Assisted Alkaline Hydrolysis and Enzymatic Hydrolysis
by Rafail O. Ioannidis, Nikolaos D. Bikiaris, Evangelia Vouvoudi, Alexandra Zamboulis, Nikolaos Nikolaidis and Dimitrios N. Bikiaris
Polymers 2025, 17(10), 1374; https://doi.org/10.3390/polym17101374 - 16 May 2025
Cited by 4 | Viewed by 2776
Abstract
Poly(lactic acid) (PLA) is a widely used biobased polyester which can be derived from renewable resources. Due to its excellent properties, it has already been adopted in various industrial sectors. While PLA is compostable, its degradation to the environment is very slow, necessitating [...] Read more.
Poly(lactic acid) (PLA) is a widely used biobased polyester which can be derived from renewable resources. Due to its excellent properties, it has already been adopted in various industrial sectors. While PLA is compostable, its degradation to the environment is very slow, necessitating the development of efficient recycling methods. This study focuses on the chemical recycling via microwave-assisted alkaline hydrolysis of PLA and its copolymers with poly(ethylene azelate) (PEAz), aiming to recover both carboxylic acid monomers: lactic acid and azelaic acid. Moreover, our method tunes the degradation of PLA via the synthesis of the novel aliphatic PLA-based copolyesters, targeting engineering-like applications, specifically in the field of printed electronics. Various process parameters were analyzed, including the temperature and the duration of the experiments as well as different phase transfer catalysts. Complete degradation was achieved at low temperatures (110–125 °C) and short times (12–15 min) for the PLA-based copolyesters, offering significant environmental benefits, as considerably less energy is consumed compared to chemical conventional methods. So, by changing the composition of the copolyesters through the incorporation of PEAz blocky segments, the ester bonds became more susceptible to hydrolysis under alkaline conditions assisted with microwave irradiation. Additionally, enzymatic hydrolysis was also studied in parallel for comparative purposes, revealing low degradation rates, thus establishing the microwave-assisted alkaline hydrolysis as a solid and reliable method for tuning the degradation of PLA-based materials. Full article
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15 pages, 1766 KB  
Article
Development of Renewable Polyester Resins for Coil Coatings Based on 2,5-Furandicarboxylic Acid
by Nataša Čuk, Danaja Štular, Martin Ocepek, Jaka Langerholc and Peter Venturini
Coatings 2025, 15(3), 350; https://doi.org/10.3390/coatings15030350 - 18 Mar 2025
Cited by 1 | Viewed by 1703
Abstract
In this work, the development of FDCA-based polyester resins for coil coatings in industrial environment is presented. The goal of our research was to prepare industrial coatings made from renewable materials with the same performance as the standard coating. Resins with 1%–41% of [...] Read more.
In this work, the development of FDCA-based polyester resins for coil coatings in industrial environment is presented. The goal of our research was to prepare industrial coatings made from renewable materials with the same performance as the standard coating. Resins with 1%–41% of FDCA on polymer were synthesized and then used in a formulation for primer. Resins were characterized by the determination of non-volatile matter, acid value, hydroxyl value, glass transition temperature, and measurement of viscosity, color and molecular weight. Coatings were characterized by the determination of viscosity, density, non-volatile matter, adhesion, T-test, MEK test, reverse impact, and pencil hardness, as well as the measurement of gloss. FTIR measurements confirmed successful incorporation of FDCA into the polymer. The results showed that resins with up to 31% of FDCA on polymer can be used to prepare coil coating where the properties of resins comply with the requirements and are comparable to the properties of standard resin. Resins had non-volatile matter between 59.0 and 60.1%, an acid value up to 4.6 mg KOH/g, a hydroxyl value of 22.0–24.9 mg KOH/g and viscosity at 23 °C between 6100 and 7500 mPa.s. Nevertheless, with the increase in FDCA in the formulation, discoloration of the resin occurred and incompatibility with the solvents was observed, while up to 10 °C lower glass transition temperatures and up to 28% lower molecular weights of the resins were determined. For coatings prepared from FDCA-based resins, the properties improved or were comparable to the properties of coating prepared from standard resin. Adhesion improved with higher content of FDCA in the resin from 2 Gt to 0 Gt, while all coatings had gloss at 60° of 39%–41%, a reverse impact of 10 J and a pencil hardness of H/2H. T-bend test results varied between 2 T and 0.5 T and the results of the MEK test showed resistance > 100 DR. Full article
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14 pages, 2900 KB  
Article
Development of Eco-Friendly Hydrogel for the Adsorption of Indigo Carmine Dye
by Bibiana Bitelo, Daniela E. Schneider, Cesar L. Petzhold, Douglas Gamba and Tales S. Daitx
Colorants 2025, 4(1), 8; https://doi.org/10.3390/colorants4010008 - 19 Feb 2025
Cited by 4 | Viewed by 1973
Abstract
The use of indigo carmine dye in the textile industry, particularly in denim production, presents a significant sustainability challenge due to the large amounts of wastewater generated by this process, since this fabric is one of the most produced around the world. In [...] Read more.
The use of indigo carmine dye in the textile industry, particularly in denim production, presents a significant sustainability challenge due to the large amounts of wastewater generated by this process, since this fabric is one of the most produced around the world. In order to face challenges like this, effluent treatment using polymeric materials has become an area of intense research. In this study, we developed an eco-friendly hydrogel based on oligoglycerol-malic acid polyester crosslinked with citric acid, which was applied to adsorb indigo carmine. The properties of the hydrogel and its precursors were analyzed using spectroscopic, thermal, and morphologic techniques. The hydrogel demonstrated water uptake capacity up to 187% of its own mass and adsorbed approximately 73% of the dye after 24 h of contact. Tests were conducted in the presence of sodium chloride and indicated that the presence of salt impairs the adsorption process. Additionally, the adsorption kinetics and isotherms were evaluated and demonstrated that the adsorption followed a pseudo-second-order model, indicating a chemisorption process, and a Langmuir isotherm, consistent with a monolayer adsorption. These results emphasize the potential of this hydrogel for removing dye and its application in textile industry wastewater treatment, aiming to minimize environmental impacts. Full article
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