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Search Results (360)

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Keywords = renewable electrolysis hydrogen

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13 pages, 6104 KiB  
Article
Light-Driven Enhancement of Oxygen Evolution for Clean Energy Conversion: Co3O4-TiO2/CNTs P-N Heterojunction Catalysts Enabling Efficient Carrier Separation and Reduced Overpotential
by Weicheng Zhang, Taotao Zeng, Yi Yu, Yuling Liu, Hao He, Ping Li and Zeyan Zhou
Energies 2025, 18(15), 4185; https://doi.org/10.3390/en18154185 - 7 Aug 2025
Abstract
In the renewable energy conversion system, water electrolysis technology is widely regarded as the core means to achieve clean hydrogen production. However, the anodic oxygen evolution reaction (OER) has become a key bottleneck limiting the overall water splitting efficiency due to its slow [...] Read more.
In the renewable energy conversion system, water electrolysis technology is widely regarded as the core means to achieve clean hydrogen production. However, the anodic oxygen evolution reaction (OER) has become a key bottleneck limiting the overall water splitting efficiency due to its slow kinetic process and high overpotential. This study proposes a novel Co3O4-TiO2/CNTs p-n heterojunction catalyst, which was synthesized by hydrothermal method and significantly improved OER activity by combining heterojunction interface regulation and light field enhancement mechanism. Under illumination conditions, the catalyst achieved an overpotential of 390 mV at a current density of 10 mA cm−2, which is superior to the performance of the dark state (410 mV) and single component Co3O4-TiO2 catalysts. The material characterization results indicate that the p-n heterojunction structure effectively promotes the separation and migration of photogenerated carriers and enhances the visible light absorption capability. This work expands the design ideas of energy catalytic materials by constructing a collaborative electric light dual field regulation system, providing a new strategy for developing efficient and low-energy water splitting electrocatalysts, which is expected to play an important role in the future clean energy production and storage field. Full article
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24 pages, 2540 KiB  
Article
Classification Framework for Hydrological Resources for Sustainable Hydrogen Production with a Predictive Algorithm for Optimization
by Mónica Álvarez-Manso, Gabriel Búrdalo-Salcedo and María Fernández-Raga
Hydrogen 2025, 6(3), 54; https://doi.org/10.3390/hydrogen6030054 - 6 Aug 2025
Abstract
Given the urgent need to decarbonize the global energy system, green hydrogen has emerged as a key alternative in the transition to renewables. However, its production via electrolysis demands high water quality and raises environmental concerns, particularly regarding reject water discharge. This study [...] Read more.
Given the urgent need to decarbonize the global energy system, green hydrogen has emerged as a key alternative in the transition to renewables. However, its production via electrolysis demands high water quality and raises environmental concerns, particularly regarding reject water discharge. This study employs an experimental and analytical approach to define optimal water characteristics for electrolysis, focusing on conductivity as a key parameter. A pilot water treatment plant with reverse osmosis and electrodeionization (EDI) was designed to simulate industrial-scale pretreatment. Twenty water samples from diverse natural sources (surface and groundwater) were tested, selected for geographical and geological variability. A predictive algorithm was developed and validated to estimate useful versus reject water based on input quality. Three conductivity-based categories were defined: optimal (0–410 µS/cm), moderate (411–900 µS/cm), and restricted (>900 µS/cm). Results show that water quality significantly affects process efficiency, energy use, waste generation, and operating costs. This work offers a technical and regulatory framework for assessing potential sites for green hydrogen plants, recommending avoidance of high-conductivity sources. It also underscores the current regulatory gap regarding reject water treatment, stressing the need for clear environmental guidelines to ensure project sustainability. Full article
(This article belongs to the Special Issue Advances in Hydrogen Production, Storage, and Utilization)
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18 pages, 6506 KiB  
Article
Realizing the Role of Hydrogen Energy in Ports: Evidence from Ningbo Zhoushan Port
by Xiaohui Zhong, Yuxin Li, Daogui Tang, Hamidreza Arasteh and Josep M. Guerrero
Energies 2025, 18(15), 4069; https://doi.org/10.3390/en18154069 - 31 Jul 2025
Viewed by 334
Abstract
The maritime sector’s transition to sustainable energy is critical for achieving global carbon neutrality, with container terminals representing a key focus due to their high energy consumption and emissions. This study explores the potential of hydrogen energy as a decarbonization solution for port [...] Read more.
The maritime sector’s transition to sustainable energy is critical for achieving global carbon neutrality, with container terminals representing a key focus due to their high energy consumption and emissions. This study explores the potential of hydrogen energy as a decarbonization solution for port operations, using the Chuanshan Port Area of Ningbo Zhoushan Port (CPANZP) as a case study. Through a comprehensive analysis of hydrogen production, storage, refueling, and consumption technologies, we demonstrate the feasibility and benefits of integrating hydrogen systems into port infrastructure. Our findings highlight the successful deployment of a hybrid “wind-solar-hydrogen-storage” energy system at CPANZP, which achieves 49.67% renewable energy contribution and an annual reduction of 22,000 tons in carbon emissions. Key advancements include alkaline water electrolysis with 64.48% efficiency, multi-tier hydrogen storage systems, and fuel cell applications for vehicles and power generation. Despite these achievements, challenges such as high production costs, infrastructure scalability, and data integration gaps persist. The study underscores the importance of policy support, technological innovation, and international collaboration to overcome these barriers and accelerate the adoption of hydrogen energy in ports worldwide. This research provides actionable insights for port operators and policymakers aiming to balance operational efficiency with sustainability goals. Full article
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34 pages, 2842 KiB  
Review
Systematic Analysis of the Hydrogen Value Chain from Production to Utilization
by Miguel Simão Coelho, Guilherme Gaspar, Elena Surra, Pedro Jorge Coelho and Ana Filipa Ferreira
Appl. Sci. 2025, 15(15), 8242; https://doi.org/10.3390/app15158242 - 24 Jul 2025
Viewed by 450
Abstract
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is [...] Read more.
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is expected that hydrogen will play an important role in the decarbonization strategies set out for 2050. Currently, there are some barriers and challenges that need to be addressed to fully take advantage of the opportunities associated with hydrogen. The present work aims to characterize the state of the art of different hydrogen production, storage, transport, and distribution technologies, which compose the hydrogen value chain. Based on the information collected it was possible to conclude the following: (i) Electrolysis is the frontrunner to produce green hydrogen at a large scale (efficiency up to 80%) since some of the production technologies under this category have already achieved a commercially available state; (ii) in the storage phase, various technologies may be suitable based on specific conditions and purposes. Technologies of the physical-based type are the ones mostly used in real applications; (iii) transportation and distribution options should be viewed as complementary rather than competitive, as the most suitable option varies based on transportation distance and hydrogen quantity; and (iv) a single value chain configuration cannot be universally applied. Therefore, each case requires a comprehensive analysis of the entire value chain. Methodologies, like life cycle assessment, should be utilized to support the decision-making process. Full article
(This article belongs to the Special Issue The Present and the Future of Hydrogen Energy)
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33 pages, 7120 KiB  
Article
Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
by Lucio Bonaccorsi, Rosario Carbone, Fabio La Foresta, Concettina Marino, Antonino Nucara, Matilde Pietrafesa and Mario Versaci
Energies 2025, 18(15), 3949; https://doi.org/10.3390/en18153949 - 24 Jul 2025
Viewed by 277
Abstract
This study presents preliminary findings from an experimental campaign conducted on a pilot-scale green hydrogen production plant powered by a photovoltaic (PV) system. The integrated setup, implemented at the University “Mediterranea” of Reggio Calabria, includes renewable energy generation, hydrogen production via electrolysis, on-site [...] Read more.
This study presents preliminary findings from an experimental campaign conducted on a pilot-scale green hydrogen production plant powered by a photovoltaic (PV) system. The integrated setup, implemented at the University “Mediterranea” of Reggio Calabria, includes renewable energy generation, hydrogen production via electrolysis, on-site storage, and reconversion through fuel cells. The investigation assessed system performance under different configurations (on-grid and selective stand-alone modes), focusing on key operational phases such as inerting, purging, pressurization, hydrogen generation, and depressurization. Results indicate a strong linear correlation between the electrolyser’s power setpoint and the pressure rise rate, with a maximum gradient of 0.236 bar/min observed at 75% power input. The system demonstrated robust and stable operation, efficient control of shutdown sequences, and effective integration with PV input. These outcomes support the technical feasibility of small-scale hydrogen systems driven by renewables and offer valuable reference data for calibration models and future optimization strategies. Full article
(This article belongs to the Special Issue Renewable Energy and Hydrogen Energy Technologies)
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20 pages, 3338 KiB  
Article
Mitigation of Reverse Power Flows in a Distribution Network by Power-to-Hydrogen Plant
by Fabio Massaro, John Licari, Alexander Micallef, Salvatore Ruffino and Cyril Spiteri Staines
Energies 2025, 18(15), 3931; https://doi.org/10.3390/en18153931 - 23 Jul 2025
Viewed by 260
Abstract
The increase in power generation facilities from nonprogrammable renewable sources is posing several challenges for the management of electrical systems, due to phenomena such as congestion and reverse power flows. In mitigating these phenomena, Power-to-Gas plants can make an important contribution. In this [...] Read more.
The increase in power generation facilities from nonprogrammable renewable sources is posing several challenges for the management of electrical systems, due to phenomena such as congestion and reverse power flows. In mitigating these phenomena, Power-to-Gas plants can make an important contribution. In this paper, a linear optimisation study is presented for the sizing of a Power-to-Hydrogen plant consisting of a PEM electrolyser, a hydrogen storage system composed of multiple compressed hydrogen tanks, and a fuel cell for the eventual reconversion of hydrogen to electricity. The plant was sized with the objective of minimising reverse power flows in a medium-voltage distribution network characterised by a high presence of photovoltaic systems, considering economic aspects such as investment costs and the revenue obtainable from the sale of hydrogen and excess energy generated by the photovoltaic systems. The study also assessed the impact that the electrolysis plant has on the power grid in terms of power losses. The results obtained showed that by installing a 737 kW electrolyser, the annual reverse power flows are reduced by 81.61%, while also reducing losses in the transformer and feeders supplying the ring network in question by 17.32% and 29.25%, respectively, on the day with the highest reverse power flows. Full article
(This article belongs to the Special Issue Advances in Hydrogen Energy IV)
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24 pages, 3062 KiB  
Article
Green Hydrogen in Jordan: Stakeholder Perspectives on Technological, Infrastructure, and Economic Barriers
by Hussam J. Khasawneh, Rawan A. Maaitah and Ahmad AlShdaifat
Energies 2025, 18(15), 3929; https://doi.org/10.3390/en18153929 - 23 Jul 2025
Viewed by 332
Abstract
Green hydrogen, produced via renewable-powered electrolysis, offers a promising path toward deep decarbonisation in energy systems. This study investigates the major technological, infrastructural, and economic challenges facing green hydrogen production in Jordan—a resource-constrained yet renewable-rich country. Key barriers were identified through a structured [...] Read more.
Green hydrogen, produced via renewable-powered electrolysis, offers a promising path toward deep decarbonisation in energy systems. This study investigates the major technological, infrastructural, and economic challenges facing green hydrogen production in Jordan—a resource-constrained yet renewable-rich country. Key barriers were identified through a structured survey of 52 national stakeholders, including water scarcity, low electrolysis efficiency, limited grid compatibility, and underdeveloped transport infrastructure. Respondents emphasised that overcoming these challenges requires investment in smart grid technologies, seawater desalination, advanced electrolysers, and policy instruments such as subsidies and public–private partnerships. These findings are consistent with global assessments, which recognise similar structural and financial obstacles in scaling up green hydrogen across emerging economies. Despite the constraints, over 50% of surveyed stakeholders expressed optimism about Jordan’s potential to develop a competitive green hydrogen sector, especially for industrial and power generation uses. This paper provides empirical, context-specific insights into the conditions required to scale green hydrogen in developing economies. It proposes an integrated roadmap focusing on infrastructure modernisation, targeted financial mechanisms, and enabling policy frameworks. Full article
(This article belongs to the Special Issue Green Hydrogen Energy Production)
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22 pages, 1725 KiB  
Article
Capacity Optimization for Coordinated Operation of Hybrid Electrolytic Cells Based on Wavelet Packet
by Yi Yang, Bowen Zhou, Yang Xu, Juan Zhang, Bo Yang, Guiping Zhou and Shunjiang Wang
Sustainability 2025, 17(14), 6412; https://doi.org/10.3390/su17146412 - 13 Jul 2025
Viewed by 332
Abstract
Hydrogen production through electrolysis of water can achieve efficient, stable and diversified utilization of renewable energy. To this end, a hybrid electrolyzer system for hydrogen production based on bi-layer optimization is constructed. Firstly, the wind and photovoltaic power is decomposed into high-frequency and [...] Read more.
Hydrogen production through electrolysis of water can achieve efficient, stable and diversified utilization of renewable energy. To this end, a hybrid electrolyzer system for hydrogen production based on bi-layer optimization is constructed. Firstly, the wind and photovoltaic power is decomposed into high-frequency and low-frequency components by an adaptive wavelet packet. The low-frequency power is allocated to the alkaline electrolyzers (AWE) to ensure its stability, and the high-frequency power is allocated to the proton exchange membrane electrolyzers (PEM) with a faster response characteristic, thereby improving the energy utilization rate. This paper proposes a bi-layer optimization model, in which the upper-layer objective is to minimize the cost of mixed hydrogen production, and the lower-layer optimization objective is to maximize the utilization rate of renewable energy. The differential evolution algorithm optimizes the upper-layer objective, with results sent to the lower layer. Then, the YALMIP toolbox is used to solve the lower-layer objective. Through case analysis, the optimal proportion of AWE and PEM hydrogen electrolyzers obtained by this optimization method is 89.5 and 10.5, respectively. Compared with a single type of electrolyzer, the method proposed in this paper effectively improves the energy utilization efficiency and reduces the cost of hydrogen production. Full article
(This article belongs to the Topic Clean Energy Technologies and Assessment, 2nd Edition)
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21 pages, 2552 KiB  
Article
Technical, Economic, and Environmental Optimization of the Renewable Hydrogen Production Chain for Use in Ammonia Production: A Case Study
by Halima Khalid, Victor Fernandes Garcia, Jorge Eduardo Infante Cuan, Elias Horácio Zavala, Tainara Mendes Ribeiro, Dimas José Rua Orozco and Adriano Viana Ensinas
Processes 2025, 13(7), 2211; https://doi.org/10.3390/pr13072211 - 10 Jul 2025
Viewed by 311
Abstract
Conventional ammonia production uses fossil-based hydrogen, resulting in high greenhouse gas emissions. Given the growing demand for sustainable solutions, it is essential to replace fossil hydrogen with renewable alternatives. This study assessed the technical, economic, and environmental viability of renewable ammonia production in [...] Read more.
Conventional ammonia production uses fossil-based hydrogen, resulting in high greenhouse gas emissions. Given the growing demand for sustainable solutions, it is essential to replace fossil hydrogen with renewable alternatives. This study assessed the technical, economic, and environmental viability of renewable ammonia production in Minas Gerais. To this end, an optimization model based on mixed integer linear programming (MILP) was developed and implemented in LINGO 20® software. The model incorporated investment costs; raw materials; transportation; emissions; and indicators such as NPV, payback, and minimum sale price. Hydrogen production routes integrated into the Haber–Bosch process were analyzed: biomass gasification (GS_WGS), anaerobic digestion of vinasse (Vinasse_BD_SMR), ethanol reforming (Ethanol_ESR), and electrolysis (PEM_electrolysis). Vinasse_BD_SMR showed the lowest costs and the greatest economic viability, with a payback of just 2 years, due to the use of vinasse waste as a raw material. In contrast, the electrolysis-based route had the longest payback time (8 years), mainly due to the high cost of the electrolyzers. The substitution of conventional hydrogen made it possible to avoid 580,000 t CO2 eq/year for a plant capacity of 200,000 t NH3/year, which represents 13% of the Brazilian emissions from the nitrogenated fertilizer sector. It can be concluded that the viability of renewable ammonia depends on the choice of hydrogen source and logistical optimization and is essential for reducing emissions at large scale. Full article
(This article belongs to the Section Chemical Processes and Systems)
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26 pages, 10819 KiB  
Review
Recent Advances in Thermochemical Water Splitting for Hydrogen Production Using Mixed Ionic-Electronic Conducting Membrane Reactors
by Jingjun Li, Qing Yang, Jie Liu, Qiangchao Sun and Hongwei Cheng
Membranes 2025, 15(7), 203; https://doi.org/10.3390/membranes15070203 - 4 Jul 2025
Viewed by 990
Abstract
Under the accelerating global energy restructuring and the deepening carbon neutrality strategy, hydrogen energy has emerged with increasing strategic value as a zero-carbon secondary energy carrier. Water electrolysis technology based on renewable energy is regarded as an ideal pathway for large-scale green hydrogen [...] Read more.
Under the accelerating global energy restructuring and the deepening carbon neutrality strategy, hydrogen energy has emerged with increasing strategic value as a zero-carbon secondary energy carrier. Water electrolysis technology based on renewable energy is regarded as an ideal pathway for large-scale green hydrogen production. However, polymer electrolyte membrane (PEM) conventional water electrolysis faces dual constraints in economic feasibility and scalability due to its high electrical energy consumption and reliance on noble metal catalysts. The mixed ionic-electronic conducting oxygen transport membrane (MIEC–OTM) reactor technology offers an innovative solution to this energy efficiency-cost paradox due to its thermo-electrochemical synergistic energy conversion mechanism and process integration. This not only overcomes the thermodynamic equilibrium limitations in traditional electrolysis but also reduces electrical energy demand by effectively coupling with medium- to high-temperature heat sources such as industrial waste heat and solar thermal energy. Therefore, this review, grounded in the physicochemical mechanisms of oxygen transport membrane reactors, systematically examines the influence of key factors, including membrane material design, catalytic interface optimization, and parameter synergy, on hydrogen production efficiency. Furthermore, it proposes a roadmap and breakthrough directions for industrial applications, focusing on enhancing intrinsic material stability, designing multi-field coupled reactors, and optimizing system energy efficiency. Full article
(This article belongs to the Section Membrane Applications for Energy)
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25 pages, 4500 KiB  
Article
Cost-Effective Bimetallic Catalysts for Green H2 Production in Anion Exchange Membrane Water Electrolyzers
by Sabrina Campagna Zignani, Marta Fazio, Mariarosaria Pascale, Chiara Alessandrello, Claudia Triolo, Maria Grazia Musolino and Saveria Santangelo
Nanomaterials 2025, 15(13), 1042; https://doi.org/10.3390/nano15131042 - 4 Jul 2025
Viewed by 461
Abstract
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing [...] Read more.
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing green hydrogen at a competitive price. To achieve this goal, simple methods for the large-scale synthesis of efficient and low-cost electrocatalysts are needed. This paper proposes a very simple and scalable process for the synthesis of nanostructured NiCo- and NiFe-based electrode materials for a zero-gap AEMWE full cell. For the preparation of the cell anode, oxides with different Ni molar fractions (0.50 or 0.85) are synthesized by the sol–gel method, followed by calcination in air at different temperatures (400 or 800 °C). To fabricate the cell cathode, the oxides are reduced in a H2/Ar atmosphere. Electrochemical testing reveals that phase purity and average crystal size significantly influence cell performance. Highly pure and finely grained electrocatalysts yield higher current densities at lower overpotentials. The best performing membrane electrode assembly exhibits a current density of 1 A cm−2 at 2.15 V during a steady-state 150 h long stability test with 1 M KOH recirculating through the cell, the lowest series resistance at any cell potential (1.8 or 2.0 V), and the highest current density at the cut-off voltage (2.2 V) both at the beginning (1 A cm−2) and end of tests (1.78 A cm−2). The presented results pave the way to obtain, via simple and scalable techniques, cost-effective catalysts for the production of green hydrogen aimed at a wider market penetration by AEMWE. Full article
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13 pages, 656 KiB  
Article
AI Predictive Simulation for Low-Cost Hydrogen Production
by Allan John Butler and Akhtar Kalam
Energy Storage Appl. 2025, 2(3), 9; https://doi.org/10.3390/esa2030009 - 1 Jul 2025
Viewed by 329
Abstract
Green hydrogen, produced through renewable-powered electrolysis, has the potential to revolutionize energy systems; however, its widespread adoption hinges on achieving competitive production costs. A critical challenge lies in optimising the hydrogen production process to address solar and wind energy’s high variability and intermittency. [...] Read more.
Green hydrogen, produced through renewable-powered electrolysis, has the potential to revolutionize energy systems; however, its widespread adoption hinges on achieving competitive production costs. A critical challenge lies in optimising the hydrogen production process to address solar and wind energy’s high variability and intermittency. This paper explores the role of artificial intelligence (AI) in reducing and streamlining hydrogen production costs by enabling advanced process optimisation, focusing on electricity cost management and system-wide efficiency improvements. Full article
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24 pages, 1893 KiB  
Article
Scoring and Ranking Methods for Evaluating the Techno-Economic Competitiveness of Hydrogen Production Technologies
by Yehia F. Khalil
Sustainability 2025, 17(13), 5770; https://doi.org/10.3390/su17135770 - 23 Jun 2025
Viewed by 468
Abstract
This research evaluates four hydrogen (H2) production technologies via water electrolysis (WE): alkaline water electrolysis (AWE), proton exchange membrane electrolysis (PEME), anion exchange membrane electrolysis (AEME), and solid oxide electrolysis (SOE). Two scoring and ranking methods, the MACBETH method and the [...] Read more.
This research evaluates four hydrogen (H2) production technologies via water electrolysis (WE): alkaline water electrolysis (AWE), proton exchange membrane electrolysis (PEME), anion exchange membrane electrolysis (AEME), and solid oxide electrolysis (SOE). Two scoring and ranking methods, the MACBETH method and the Pugh decision matrix, are utilized for this evaluation. The scoring process employs nine decision criteria: capital expenditure (CAPEX), operating expenditure (OPEX), operating efficiency (SOE), startup time (SuT), environmental impact (EI), technology readiness level (TRL), maintenance requirements (MRs), supply chain challenges (SCCs), and levelized cost of H2 (LCOH). The MACBETH method involves pairwise technology comparisons for each decision criterion using seven qualitative judgment categories, which are converted into quantitative scores via M-MACBETH software (Version 3.2.0). The Pugh decision matrix benchmarks WE technologies using a baseline technology—SMR with CCS—and a three-point scoring scale (0 for the baseline, +1 for better, −1 for worse). Results from both methods indicate AWE as the leading H2 production technology, which is followed by AEME, PEME, and SOE. AWE excels due to its lowest CAPEX and OPEX, highest TRL, and optimal operational efficiency (at ≈7 bars of pressure), which minimizes LCOH. AEME demonstrates balanced performance across the criteria. While PEME shows advantages in some areas, it requires improvements in others. SOE has the most areas needing enhancement. These insights can direct future R&D efforts toward the most promising H2 production technologies to achieve the net-zero goal. Full article
(This article belongs to the Special Issue Transitioning to Sustainable Energy: Opportunities and Challenges)
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15 pages, 2000 KiB  
Article
A Bench-Scale Demonstration of Direct Air Capture Using an Enhanced Electrochemical System
by Jinwen Wang, Xin Gao, Adam Berger, Ayokunle Omosebi, Tingfei Chen, Aron Patrick and Kunlei Liu
Clean Technol. 2025, 7(2), 50; https://doi.org/10.3390/cleantechnol7020050 - 16 Jun 2025
Viewed by 607
Abstract
The bench-scale demonstration of the UKy-IDEA process for direct air capture (DAC) technology combines solvent-aided CO2 capture with electrochemical regeneration (ER) through a pH swing process, enabling efficient CO2 capture and simultaneous solvent regeneration, producing high-purity hydrogen as a valuable co-product. [...] Read more.
The bench-scale demonstration of the UKy-IDEA process for direct air capture (DAC) technology combines solvent-aided CO2 capture with electrochemical regeneration (ER) through a pH swing process, enabling efficient CO2 capture and simultaneous solvent regeneration, producing high-purity hydrogen as a valuable co-product. The system shows stable performance with over 90% CO2 capture efficiency and approximately 80% CO2 recovery, handling ambient air at 280 L/min. During testing, the unit captured 1 kg of CO2 over 100 h, with a concentrated CO2 output purity of around 70%. Operating efficiently at low voltage (<3 V), the system supports flexible and remote operation without AC/DC converters when using intermittent renewable energy. Techno-economic analysis (TEA) and Life Cycle Assessment (LCA) highlight its minimized required footprint and cost-effectiveness. Marketable hydrogen offsets capture costs, and compatibility with renewable DC power enhances appeal. Hydrogen production displacing CO2 produced via electrolysis achieves 0.94 kg CO2 abated per kg CO2 captured. The project would be economic, with USD 26 per ton of CO2 from the federal 45Q tax credit for carbon utilization, and USD 5 to USD 12 per kg for H2. Full article
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26 pages, 4070 KiB  
Review
Transitioning Ammonia Production: Green Hydrogen-Based Haber–Bosch and Emerging Nitrogen Reduction Technologies
by Cátia Ribeiro and Diogo M. F. Santos
Clean Technol. 2025, 7(2), 49; https://doi.org/10.3390/cleantechnol7020049 - 16 Jun 2025
Viewed by 2070
Abstract
Ammonia production is a cornerstone of the modern chemical industry, essential for fertilizer manufacturing and increasingly relevant in the energy sector. However, the conventional Haber–Bosch (HB) process is highly energy- and carbon-intensive, contributing significantly to global greenhouse gas emissions, releasing approximately 1.6 tonnes [...] Read more.
Ammonia production is a cornerstone of the modern chemical industry, essential for fertilizer manufacturing and increasingly relevant in the energy sector. However, the conventional Haber–Bosch (HB) process is highly energy- and carbon-intensive, contributing significantly to global greenhouse gas emissions, releasing approximately 1.6 tonnes of carbon dioxide for every tonne of ammonia produced. In the context of the ongoing climate crisis, exploring sustainable alternatives that can reduce or even eradicate these emissions is imperative. This review examines the potential of ammonia as a future energy carrier and evaluates the transition to green hydrogen-based HB production. Key technologies for green hydrogen generation are reviewed in conjunction with environmental, energy, and economic considerations. The transition to a green hydrogen-based HB process has been demonstrated to offer significant environmental advantages, potentially reducing carbon emissions by up to eight times compared to the conventional method. Furthermore, the economic viability of this process is particularly pronounced under conditions of low-cost renewable electricity, whether utilizing solid oxide electrolysis cells or proton-exchange membrane electrolyzers. Additionally, two emerging zero-emission, electrochemical routes for ammonia synthesis are analyzed in terms of their methodologies, efficiencies, and economic viability. Promising progress has been made in both direct and indirect nitrogen reduction approaches to ammonia. The indirect lithium-mediated pathway demonstrates the greatest potential, significantly reducing ammonia production costs. Despite existing challenges, particularly related to efficiency, these emerging technologies offer decentralized, electrified pathways for sustainable ammonia production in the future. This study highlights the near-term feasibility of decarbonizing ammonia production through green hydrogen in the HB process, while outlining the long-term potential of electrochemical nitrogen reduction as a sustainable alternative once the technology matures. Full article
(This article belongs to the Topic Green and Sustainable Chemical Processes)
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