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Keywords = polyurethane membrane

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15 pages, 3396 KB  
Article
Waterproof and Breathable Polyurethane Membranes with Self-Healing and Self-Cleaning Properties: Synergistic Enhancement by Polydimethylsiloxane and Phenolic Carbamate Network and Photocatalytic Effect
by Yuqing He, Xiaohan Yang, Fufen Li, Xiudan Tao, Chenhui Liu and Zhengjun Li
Polymers 2026, 18(7), 881; https://doi.org/10.3390/polym18070881 - 3 Apr 2026
Viewed by 405
Abstract
Developing environmentally friendly, multifunctional waterproof and breathable membranes (WBMs) has attracted extensive attention and is of great significance but remains challenging. Herein, an environmentally friendly and multifunctional waterborne polyurethane WBM with self-healing and self-cleaning properties is developed in two steps. Firstly, by using [...] Read more.
Developing environmentally friendly, multifunctional waterproof and breathable membranes (WBMs) has attracted extensive attention and is of great significance but remains challenging. Herein, an environmentally friendly and multifunctional waterborne polyurethane WBM with self-healing and self-cleaning properties is developed in two steps. Firstly, by using polydimethylsiloxane (PDMS) as a hydrophobicity giver and tannic acid (TA) as a crosslinker, a dual-modified waterborne polyurethane (PTWPU) is prepared, which has high surface hydrophobicity due to the surface enrichment of siloxane segments and self-healing performance from the formation of a dynamic phenolic carbamate network. Secondly, by incorporating titanium dioxide (TiO2) photocatalyst nanoparticles to increase internal porosity and establish hydrophilic pathways, a multifunctional waterborne polyurethane WBM (TPTWPU) is developed. This membrane features further enhanced surface hydrophobicity from generated micro-roughness and effective self-cleaning performance, because TA acts as an electron trap to promote the photocatalytic activity of TiO2. The TPTWPU membrane shows good hydrophobicity (water contact angle of 115.3°) and satisfactory moisture permeability of 135.0 g/(m2·24 h), which is 61.2% higher than unmodified membranes. Furthermore, it exhibits efficient self-healing, with a recovery rate exceeding 80% within 2 h. This feasible strategy will provide guidance for materials design in multifunctional coatings for textiles and leather. Full article
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18 pages, 6751 KB  
Article
Design of Hydrophobic Hybrid Ceramic Coatings Based on Silica Modified with Polydimethylsiloxane (SiO2/DMS) for Sustainable Oil Removal
by María del Rosario León-Reyes, Juan Manuel Mendoza-Miranda, María J. Puy-Alquiza, José Francisco Villegas-Alcaraz, Jesús E. Rodríguez-Dahmlow, Marcelino Carrera-Rodríguez and Carmen Salazar-Hernández
Processes 2026, 14(6), 896; https://doi.org/10.3390/pr14060896 - 11 Mar 2026
Viewed by 406
Abstract
Oily substances (oils, greases, lubricants, etc.) are among the most persistent pollutants for water. They mix with water to form emulsions that contaminate large volumes. Therefore, this project evaluated the use of porous systems (polyurethane foam) modified with polydimethylsiloxane-modified silica (SiO2/DMS) [...] Read more.
Oily substances (oils, greases, lubricants, etc.) are among the most persistent pollutants for water. They mix with water to form emulsions that contaminate large volumes. Therefore, this project evaluated the use of porous systems (polyurethane foam) modified with polydimethylsiloxane-modified silica (SiO2/DMS) hybrid ceramics as filtration membranes at the laboratory scale for vegetable oil. The polyurethane foam was modified using sol solutions with various SiO2/PDMS ratios obtained via the sol–gel method. Tetraethyl-orthosilicate (TEOS) was used as the silica precursor. Three different polydimethylsiloxane chains were employed as the organic fragment: polydimethylsiloxane hydroxyl terminated (DMS-CH3), aminopropyl-terminated polydimethylsiloxane (DMS-N), and copolymer polydiphenylsiloxane-polydimethylsiloxane hydroxyl terminated (PDS). The siloxane chain was added at a concentration of 20–40% w/w. The modification of the porous system was determined using different characterization techniques, including infrared spectroscopy, which was used to observe the main functional groups. Optical microscopy and SEM were used to identify the hybrid ceramic deposited into the pore structure of the polyurethane sponge. Contact angle measurements revealed the hydrophobic character of the modified material. The removal capacity was evaluated by using vegetable oil as a representative oily contaminant, with values ranging from 43.42 to 96.78 g of oil per gram of adsorbent. In the case of gasoline, removal capacities between 27 and 54 g were observed. This study demonstrated the influence of hydrophobicity on vegetable oil removal, confirming that higher hydrophobicity leads to greater adsorption capacity. Nevertheless, the use of a viscous contaminant introduced challenges in the extraction process from the PS/SiO2-DMS system. Despite this limitation, the material maintained adequate removal performance for up to five reuse cycles. On the other hand, the removal capacity depends on the amount of polysiloxane chain in the ceramic, as well as the functional group, exhibiting the following behavior: DMS-N < DMS-CH3 < PDS. This study demonstrates that hydrophobicity is a key property for enhancing the removal capacity of oily substances. Moreover, the control of intermolecular interactions further strengthens this effect, as evidenced in the PS/SiO2–PDS system. Full article
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17 pages, 2455 KB  
Article
Enhanced Magnesium Ion Sensing Using Polyurethane Membranes Modified with ĸ-Carrageenan and D2EHPA: A Potentiometric Approach
by Faridah Hanum, Salfauqi Nurman, Nurhayati, Nasrullah Idris, Rinaldi Idroes and Eka Safitri
Biosensors 2026, 16(1), 55; https://doi.org/10.3390/bios16010055 - 12 Jan 2026
Viewed by 613
Abstract
Magnesium (Mg2+) ions require sensitive and selective detection due to their low concentrations and coexistence with similar ions in matrices. This study developed a potentiometric ISE using a new modified polyurethane membrane. The membrane’s negative surface charge facilitates selective interaction with [...] Read more.
Magnesium (Mg2+) ions require sensitive and selective detection due to their low concentrations and coexistence with similar ions in matrices. This study developed a potentiometric ISE using a new modified polyurethane membrane. The membrane’s negative surface charge facilitates selective interaction with Mg2+ ion. Optimal performance was obtained at 0.0061% (w/w) κ-carrageenan and 0.0006% (w/w) D2EHPA. The ISE exhibited a near-Nernstian response of 29.49 ± 0.01 mV/decade across a 10−9–10−4 M concentration range (R2 = 0.992), with a detection limit of 1.25 × 10−10 M and a response time of 200 s. It remained stable in the pH range 6–8 for one month and demonstrated high selectivity over K+, Na+, and Ca2+ (Kij < 1). The repeatability and reproducibility tests yielded standard deviations of 0.15 and 0.39, while recovery rates confirmed analytical reliability. The water contact angle analysis showed a reduction from ~80° to ~69° after membrane conditioning, indicating increased hydrophilicity and improved interfacial for ion diffusion. FTIR analysis confirmed successful modification by reduced O–H peak intensity, while XRD verified the amorphous structure. SEM revealed a dense top layer with concave morphology, favorable for minimizing leakage and ensuring efficient ion transport within the sensing system. Full article
(This article belongs to the Section Biosensor Materials)
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34 pages, 2519 KB  
Systematic Review
Functionalization Strategies of Non-Isocyanate Polyurethanes (NIPUs): A Systematic Review of Mechanical and Biological Advances
by Ana Velez-Pardo, Luis E. Díaz and Manuel F. Valero
Polymers 2025, 17(24), 3255; https://doi.org/10.3390/polym17243255 - 6 Dec 2025
Cited by 2 | Viewed by 1058
Abstract
Conventional polyurethane (PU) synthesis is associated with environmental and health concerns due to the use of toxic isocyanates. In recent years, the development of non-isocyanate polyurethanes (NIPUs) has emerged as a sustainable alternative to conventional polyurethanes. However, these materials still exhibit inconsistencies in [...] Read more.
Conventional polyurethane (PU) synthesis is associated with environmental and health concerns due to the use of toxic isocyanates. In recent years, the development of non-isocyanate polyurethanes (NIPUs) has emerged as a sustainable alternative to conventional polyurethanes. However, these materials still exhibit inconsistencies in their physicomechanical and biological properties. This systematic review was conducted following the PRISMA methodology. A total of sixteen studies published between 2015 and 2025 were analyzed, focusing on functionalization techniques developed for non-isocyanate polyurethanes to evaluate their influence on physicomechanical and biological performance. The results reveal that functionalization can be achieved through the incorporation of inorganic additives, polar or ionic groups, and polymeric modifiers. Among the analyzed systems, those functionalized with azetidinium and Polyethylene glycol diacrylate (PEGDA) exhibited the most balanced performance, combining high mechanical strength, low cytotoxicity, and effective antibacterial activity. Overall, these functionalizations have demonstrated significant improvements in tensile strength, thermal stability, hydrophilicity, and antimicrobial activity, facilitating broader industrial and biomedical applications. Consequently, this review concludes that functionalization plays a pivotal role in improving the overall performance of non-isocyanate polyurethanes. It represents an effective and sustainable strategy to enhance the physicomechanical and biological behavior of these materials, supporting their development for advanced applications such as bioactive coatings, membranes, and wound dressings. Full article
(This article belongs to the Special Issue Biodegradable Polymers in Sustainable and Biomedical Applications)
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17 pages, 3354 KB  
Article
Eco-Friendly Fabrication of Secretome-Loaded, Glutathione-Extended Waterborne Polyurethane Nanofibers
by Paolo Accardo, Francesco Cancilla, Annalisa Martorana, Filippo Calascibetta, Giandomenico Amico, Giovanna Pitarresi, Calogero Fiorica, Cinzia Maria Chinnici and Fabio Salvatore Palumbo
Int. J. Mol. Sci. 2025, 26(23), 11556; https://doi.org/10.3390/ijms262311556 - 28 Nov 2025
Viewed by 418
Abstract
The development of advanced delivery systems for bioactive factors is a critical focus in regenerative medicine and tissue engineering. In this study, we present a waterborne polyurethane (WPU)-based scaffold fabricated through a fully aqueous electrospinning process, providing a solvent-free and green method for [...] Read more.
The development of advanced delivery systems for bioactive factors is a critical focus in regenerative medicine and tissue engineering. In this study, we present a waterborne polyurethane (WPU)-based scaffold fabricated through a fully aqueous electrospinning process, providing a solvent-free and green method for delivering secretome derived from human mesenchymal stromal cells (MSCs). We optimized the electrospinning parameters to enable efficient secretome incorporation while preserving fiber morphology, sterility, and biocompatibility. The resulting membranes exhibited a uniform nanofibrous architecture, supported high cell viability, and demonstrated effective secretome loading and release, detected following release of vascular endothelial growth factor (VEGF)-A over 24 h. Overall, our findings highlight the potential of WPU nanofibrous scaffolds as sustainable and functional platforms for the delivery of MSC-derived bioactive factors in biomedical applications. Full article
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18 pages, 4056 KB  
Article
Miniaturized Frustum-Cone Triboelectric Hydrophone Based on a Thin Film Perforated Tube Structure
by Yufen Wu, Jing Liu, Yanling Li, Xin Na, Wei Qiu and Qiang Tan
Nanomaterials 2025, 15(23), 1765; https://doi.org/10.3390/nano15231765 - 25 Nov 2025
Viewed by 739
Abstract
Underwater acoustics is the optimal method for long-distance information transmission in aquatic environments. Hydrophones, as the core component of sonar systems, have found widespread application across multiple fields. However, existing types of hydrophones exhibit limited detection capabilities under low-signal conditions. To enhance low-frequency [...] Read more.
Underwater acoustics is the optimal method for long-distance information transmission in aquatic environments. Hydrophones, as the core component of sonar systems, have found widespread application across multiple fields. However, existing types of hydrophones exhibit limited detection capabilities under low-signal conditions. To enhance low-frequency long-range detection performance, the development of new hydrophones featuring low power consumption, low frequency, high sensitivity, and miniaturization has become a research priority, with breakthroughs sought in the principle of electroacoustic conversion. Therefore, this study designed a frustum-cone triboelectric hydrophone (FCTH) based on friction layer materials, utilizing an indium-tin oxide (ITO) flexible conductive film on a polyethylene terephthalate (PET) substrate and a Polytetrafluoroethylene (PTFE) film. The sensor consists of a waterproof, sound-transparent polyurethane flow guide, silicone oil, and a frustum-cone triboelectric sensing unit based on a coupled membrane–cavity structure. The frustum-cone triboelectric sensing unit, based on a thin-film-perforated-tube resonance structure, enables omnidirectional detection of low-frequency hydroacoustic signals. The miniaturized design significantly reduces the volume of the FCTH. The acoustic–electric conversion relationship of the FCTH was derived using acoustic theory, thin-film vibration theory, and Maxwell’s displacement current theory. Furthermore, the low-frequency response characteristics of the frustum-cone triboelectric sensing unit were analyzed. The FCTH achieves a wide-frequency response ranging from 50 Hz to 12,000 Hz, with omnidirectional sensitivity and a maximum sensitivity of −174.6 dB. The FCTH achieves a wide-frequency response capability of 50 Hz to 12,000 Hz, with omnidirectional sensitivity and a maximum sensitivity of −174.6 dB. Additionally, through acoustic signal acquisition experiments in air, indoor, and outdoor water environments, the FCTH has been validated to possess excellent underwater acoustic detection performance and application potential across multiple scenarios. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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15 pages, 1765 KB  
Article
Hydrophobic Modification of Thermoplastic Polyurethane for Application in Waterproof and Moisture-Permeable Membranes
by Weizhu An, Ruihan Ma, Shujuan Zhang, Mingyue Wu, Chenglong Wang and Jinhuan Zheng
Materials 2025, 18(21), 4998; https://doi.org/10.3390/ma18214998 - 1 Nov 2025
Cited by 1 | Viewed by 1471
Abstract
Conventional thermoplastic polyurethane (TPU) films are commonly used in the field of waterproof and moisture-permeable textiles because of their excellent mechanical properties and flexibility. However, the high water absorption of TPU films limits their application in sophisticated waterproof and moisture-permeable products, particularly in [...] Read more.
Conventional thermoplastic polyurethane (TPU) films are commonly used in the field of waterproof and moisture-permeable textiles because of their excellent mechanical properties and flexibility. However, the high water absorption of TPU films limits their application in sophisticated waterproof and moisture-permeable products, particularly in extremely humid environments, where it may compromise the waterproof performance of textiles and negatively affect the wearing comfort. Therefore, to enhance the durability of these films, TPU was hydrophobically modified with end-hydroxy polydimethylsiloxane (PDMS). Because of its unique low-surface-energy properties and excellent hydrophobicity, PDMS substantially reduces the surface energy of the films and provides them with excellent water repellency, effectively addressing the excessive water absorption issue of TPU films. On this basis, a microporous film featuring waterproof and moisture-permeable properties is produced using phase conversion technology. Compared with that of the unmodified sample, the surface energy of silicone-modified TPU (Si-TPU) decreased by 10.56 mJ/m2. Furthermore, the water contact angle increased from 83° to 105°, whereas the water absorption rate considerably reduced after the modification. Moreover, Si-TPU was employed for the fabrication of a microporous membrane, which displayed exceptional moisture permeability (8651.34 g/(m2⸱24 h)). Full article
(This article belongs to the Section Polymeric Materials)
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19 pages, 7384 KB  
Article
Lignin-Modified Petrochemical-Source Polyester Polyurethane Enhances Nutrient Release Performance of Coated Urea
by Xiaomin Hu, Baishan Liu, Siyu Chen, Qi Chen, Heping Chen, Jingjing Dong, Kexin Zhang, Junxi Wang, Min Zhang and Zhiguang Liu
Agronomy 2025, 15(9), 2030; https://doi.org/10.3390/agronomy15092030 - 25 Aug 2025
Cited by 1 | Viewed by 1563
Abstract
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to [...] Read more.
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to form a cross-linked polymer film on the surface of urea through an in situ reaction. This approach effectively balanced the slow-release ability and environmental protection of controlled-release fertilizer films. A two-factor, five-level orthogonal test was designed for the mass ratio of lignin/polyester polyol and polyol/polyaryl polymethylene isocyanate (PAPI), comprising a total of 25 treatments. The results indicated that the appropriateness of lignin polyols increased the hydrogen bond content of polyurethane membrane, improved the mechanical strength of the fertilizer membrane shell, and effectively reduced friction losses during storage and transportation. Moreover, optimizing the polyol-to-PAPI ratio minimized coating porosity, produced a smoother and denser surface, and prolonged the nitrogen release period. When the lignin polyol dosage was 25% and the polyol to PAPI ratio was 1:2, the nitrogen release time of the prepared coated urea extended to 32 days, which was 3.5 times longer than that of lignin polyurethane coated urea (7 days). The incorporation of lignin and the optimal ratio of coating materials significantly improved the controlled-release efficiency of coated fertilizer, providing theoretical support for the sustainable agricultural application of biomass. Full article
(This article belongs to the Special Issue Advances Towards Innovative Fertilizers for Sustainable Agriculture)
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17 pages, 5184 KB  
Article
Preparation and Applications of Silver Nanowire-Polyurethane Flexible Sensor
by Jiangyin Shan, Jianhua Qian, Ling Lin, Mengrong Wei, Jingyue Xia and Lin Fu
Sensors 2025, 25(16), 5191; https://doi.org/10.3390/s25165191 - 21 Aug 2025
Cited by 2 | Viewed by 1921
Abstract
To expand the application of silver nanowires (AgNWs) in the field of flexible sensors, this study developed a stretchable flexible sensor based on thermoplastic polyurethane (TPU). Initially, the TPU nanofiber membrane was prepared by electrospinning. Subsequently, high-aspect-ratio AgNWs were synthesized via a one-step [...] Read more.
To expand the application of silver nanowires (AgNWs) in the field of flexible sensors, this study developed a stretchable flexible sensor based on thermoplastic polyurethane (TPU). Initially, the TPU nanofiber membrane was prepared by electrospinning. Subsequently, high-aspect-ratio AgNWs were synthesized via a one-step polyol reduction method. The AgNWs with the optimal aspect ratio were selected for the conductive layer and spray-coated onto the surface of the TPU nanofiber membrane. Another layer of TPU nanofiber membrane was then laminated on top, resulting in a flexible thin-film sensor with a “sandwich” structure. Through morphological, chemical structure, and crystallinity analyses, the primary factors influencing AgNWs’ growth were investigated. Performance tests revealed that the prepared AgNWs had an average length of approximately 130 μm, a diameter of about 80 nm, and an average aspect ratio exceeding 1500, with the highest being 1921. The obtained sensor exhibited a low initial resistance (26.7 Ω), high strain range (sensing, ε = 0–150%), high sensitivity (GF, over 19.21), fast response and recovery time (112 ms), and excellent conductivity (428 S/cm). Additionally, the sensor maintained stable resistance after 3000 stretching cycles at a strain range of 0–10%. The sensor could output stable and recognizable electrical signals, demonstrating significant potential for applications in motion monitoring, human–computer interaction, and healthcare fields. Full article
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9 pages, 1938 KB  
Brief Report
Single-Component Silicon-Containing Polyurethane for High-Performance Waterproof and Breathable Nanofiber Membranes
by Dongxu Lu, Yanbing Li, Yake Chai, Ximei Wen, Liming Chen and Sanming Sun
Fibers 2025, 13(8), 105; https://doi.org/10.3390/fib13080105 - 5 Aug 2025
Viewed by 1297
Abstract
High-performance waterproof and breathable nanofiber membranes (WBNMs) are in great demand for various advanced applications. However, the fabrication of such membranes often relies on fluorinated materials or involves complex preparation processes, limiting their practical use. In this study, we present an innovative approach [...] Read more.
High-performance waterproof and breathable nanofiber membranes (WBNMs) are in great demand for various advanced applications. However, the fabrication of such membranes often relies on fluorinated materials or involves complex preparation processes, limiting their practical use. In this study, we present an innovative approach by utilizing silicon-containing polyurethane (SiPU) as a single-component, fluorine-free raw material to prepare high-performance WBNMs via a simple one-step electrospinning process. The electrospinning technique enables the formation of SiPU nanofibrous membranes with a small maximum pore size (dmax) and high porosity, while the intrinsic hydrophobicity of SiPU imparts excellent water-repellent characteristics to the membranes. As a result, the single-component SiPU WBNM exhibits superior waterproofness and breathability, with a hydrostatic pressure of 52 kPa and a water vapor transmission rate (WVTR) of 5798 g m−2 d−1. Moreover, the optimized SiPU-14 WBNM demonstrates outstanding mechanical properties, including a tensile strength of 6.15 MPa and an elongation at break of 98.80%. These findings indicate that the single-component SiPU-14 WBNMs not only achieve excellent waterproof and breathable performance but also possess robust mechanical strength, thereby enhancing the comfort and expanding the potential applications of protective textiles, such as outdoor apparel and car seats. Full article
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13 pages, 1623 KB  
Article
Effect of Absolute Ethanol and Thermal Treatment on Shrinkage and Mechanical Properties of TPU Electrospun Nanofiber Membranes
by Lei Wang, Ming Kong, Shengchun Wang, Chunsheng Li and Min Yang
Coatings 2025, 15(8), 897; https://doi.org/10.3390/coatings15080897 - 1 Aug 2025
Viewed by 1174
Abstract
Thermoplastic polyurethane (TPU) electrospun fiber membranes possess unique micro-nano structures and excellent properties. Adjusting their wettability enables the directional transportation of lubricants. A conventional method for adjusting porosity and wettability involves inducing membrane shrinkage using absolute ethanol and heat treatment. However, the shrinkage [...] Read more.
Thermoplastic polyurethane (TPU) electrospun fiber membranes possess unique micro-nano structures and excellent properties. Adjusting their wettability enables the directional transportation of lubricants. A conventional method for adjusting porosity and wettability involves inducing membrane shrinkage using absolute ethanol and heat treatment. However, the shrinkage response and the corresponding changes in the tensile properties of TPU fiber membranes after induction remain unclear, limiting their applications. Thus, in this study, after being peeled off, the samples were first left to stand at room temperature (RT) for 24 h to release residual stress and stabilize their dimensions, and then treated with dehydrated ethanol at RT and high temperature, respectively, with their shrinkage behaviors observed and recorded. The results showed that TPU nanofiber membranes shrank significantly in absolute ethanol, and the degree of shrinkage was temperature-dependent. The shrinkage rates were 2% and 4% in dehydrated ethanol at room temperature and high temperature, respectively, and heating increased the shrinkage effect by 200%. These findings prove that absolute ethanol causes TPU fibers to shrink, and high temperatures further promote shrinkage. However, although the strong synergistic effect of heat and solvent accelerates shrinkage, it may induce internal structural defects, resulting in the deterioration of mechanical properties. The contraction response induced by anhydrous ethanol stimulation can be used to directionally adjust the local density and modulus of TPU nanofiber membranes, thereby changing the wettability. This approach provides new opportunities for applications in areas such as medium transportation and interface friction reduction in lubrication systems. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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14 pages, 1518 KB  
Article
Synthesis of Multifunctional Hyperbranched Polymers via Atom Transfer Radical Self-Condensing Vinyl Polymerization for Applications in Polyurethane-Based Anion Exchange Membranes
by Nhat Hong Nguyen, Chih-Feng Huang and Tongsai Jamnongkan
Polymers 2025, 17(14), 1930; https://doi.org/10.3390/polym17141930 - 13 Jul 2025
Viewed by 1426
Abstract
Anion exchange membranes (AEMs) are vital for electrochemical energy devices such as alkaline fuel cells and water electrolyzers, enabling the use of non-precious metal catalysts despite challenges from alkaline degradation. Hyperbranched polymers (hbPs) with their globular structure, high functional group density, and simple [...] Read more.
Anion exchange membranes (AEMs) are vital for electrochemical energy devices such as alkaline fuel cells and water electrolyzers, enabling the use of non-precious metal catalysts despite challenges from alkaline degradation. Hyperbranched polymers (hbPs) with their globular structure, high functional group density, and simple synthesis, offer a promising platform for enhancing transport and stability. In this study, multifunctional hbPs were synthesized from 4-vinylbenzyl chloride (VBC) and 2-hydroxyethyl methacrylate (HEMA) via atom transfer radical self-condensing vinyl polymerization (ATR-SCVP) and crosslinked into polyurethane-based AEMs. Characterization confirmed successful copolymerization and crosslinking, with excellent alkaline stability. Membranes crosslinked with higher molecular weight (MW) and VBC-richer hbPs (e.g., OH-hbP1-PU) exhibited high water uptake (75%) but low ion-exchange capacity (1.54 mmol/g) and conductivity (186 µS/cm), attributed to steric hindrance and insufficient ionic network connectivity. In contrast, OH-hbP2-PU exhibited optimal properties, with the highest OH conductivity (338 µS/cm) and IEC (2.64 mmol/g), highlighting a balanced structure for efficient ion transport. This work offers a tunable strategy for high-performance AEM development through tailored hbP architecture. Full article
(This article belongs to the Special Issue Development and Innovation of Stimuli-Responsive Polymers)
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30 pages, 48472 KB  
Article
Polyurethane@CeO2 Nanozyme Core–Shell Fibrous Membranes for Enhanced Wound Healing via Balanced Redox Modulation
by Yuping Li, Jinzheng Zhang, Xiaoyu Lei, Li Li, Bo Mu, Qingda Du, Yubao Li and Yi Zuo
Catalysts 2025, 15(7), 617; https://doi.org/10.3390/catal15070617 - 22 Jun 2025
Cited by 3 | Viewed by 1657
Abstract
This study designed a polyurethane core–shell fiber (PU CSF) wound dressing, which achieved unique redox catalytic function by loading nanoceria (n-CeO2) nanozyme and effectively reduced potential side effects. The stability of ceria nanoparticles with superoxide dismutase (SOD) mimetic activity was optimized. [...] Read more.
This study designed a polyurethane core–shell fiber (PU CSF) wound dressing, which achieved unique redox catalytic function by loading nanoceria (n-CeO2) nanozyme and effectively reduced potential side effects. The stability of ceria nanoparticles with superoxide dismutase (SOD) mimetic activity was optimized. Engineered PU CSFs with different doses of citrate-modified nanospheres (CeO2@PU CSFs) were successfully fabricated via electrospinning and showed excellent SOD-mimetic activity in reducing oxidative stress both in vitro and in vivo. Notably, low-dose nanoceria PU CSFs demonstrated advantages in promoting wound healing and reducing scar formation compared to high-dose and SOD-loaded groups (p < 0.05), despite lower reactive oxygen species (ROS) scavenging capacity (p < 0.001). Transcriptome analysis revealed distinct mechanisms in rat skin studies: the CeO2-loaded dressing systemically downregulated cell activation- and innate immunity-related genes (Fos, Trpm2, Cybb, and Nlrc4), while the SOD-loaded group specifically regulated inflammation mediated by oxidative stress (IL17a and Ccl20). The optimized core–shell structure and low-dose nanoceria provided balanced redox modulation, effectively protecting cells from oxidative damage while providing a multifunctional therapeutic platform for damaged wound healing. Full article
(This article belongs to the Special Issue Advances in Enzymes for Industrial Biocatalysis)
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16 pages, 1767 KB  
Article
Common Food-Wrap Film as a Cost-Effective and Readily Available Alternative to Thermoplastic Polyurethane (TPU) Membranes for Microfluidic On-Chip Valves and Pumps
by Huu Anh Minh Nguyen, Mark Volosov, Jessica Maffei, Dae Jung Martins Cruz and Roman Voronov
Micromachines 2025, 16(6), 657; https://doi.org/10.3390/mi16060657 - 30 May 2025
Viewed by 3599
Abstract
Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a [...] Read more.
Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a fast, automated method for fabricating rigid microfluidic components, integrating flexible elements like valves and pumps remains a key challenge. Thermoplastic polyurethane (TPU) membranes have been adopted to address this need but are costly and difficult to procure reliably. In this study, we present commercial food-wrap film (FWF) as a low-cost, widely available alternative membrane material. We demonstrate FWF’s compatibility with laser-cut thermoplastic microfluidic devices by successfully fabricating Quake-style valves and peristaltic pumps. FWF valves maintained reliable sealing at 40 psi, maintained stable flow rates of ~1.33 μL/min during peristaltic operation, and sustained over one million continuous actuation cycles without performance degradation. Burst pressure testing confirmed robustness up to 60 psi. Additionally, FWF’s thermal resistance up to 140 °C enabled effective thermal bonding with PMMA layers, simplifying device assembly. These results establish FWF as a viable substitute for TPU membranes, offering an accessible and scalable solution for microfluidic device fabrication, particularly in resource-limited settings where TPU availability is constrained. Full article
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14 pages, 4259 KB  
Article
Preparation and Performance of a Grid-Based PCL/TPU@MWCNTs Nanofiber Membrane for Pressure Sensor
by Ping Zhu and Qian Lan
Sensors 2025, 25(10), 3201; https://doi.org/10.3390/s25103201 - 19 May 2025
Cited by 1 | Viewed by 1458
Abstract
The intrinsic trade-off among sensitivity, response speed, and measurement range continues to hinder the wider adoption of flexible pressure sensors in areas such as medical diagnostics and gesture recognition. In this work, we propose a grid-structured polycaprolactone/thermoplastic-polyurethane nanofiber pressure sensor decorated with multi-walled [...] Read more.
The intrinsic trade-off among sensitivity, response speed, and measurement range continues to hinder the wider adoption of flexible pressure sensors in areas such as medical diagnostics and gesture recognition. In this work, we propose a grid-structured polycaprolactone/thermoplastic-polyurethane nanofiber pressure sensor decorated with multi-walled carbon nanotubes (PCL/TPU@MWCNTs). By introducing a gradient grid membrane, the strain distribution and reconstruction of the conductive network can be modulated, thereby alleviating the conflict between sensitivity, response speed, and operating range. First, static mechanical simulations were performed to compare the mechanical responses of planar and grid membranes, confirming that the grid architecture offers superior sensitivity. Next, PCL/TPU@MWCNT nanofiber membranes were fabricated via coaxial electrospinning followed by vacuum-filtration and assembled into three-layer planar and grid piezoresistive pressure sensors. Their sensing characteristics were evaluated by simple index-finger motions and slide the mouse wheel identified. Within 0–34 kPa, the sensitivities of the planar and grid sensors reached 1.80 kPa−1 and 2.24 kPa−1, respectively; in the 35–75 kPa range, they were 1.03 kPa−1 and 1.27 kPa−1. The rise/decay times of the output signals were 10.53 ms/11.20 ms for the planar sensor and 9.17 ms/9.65 ms for the grid sensor. Both sensors successfully distinguished active index-finger bending at 0–0.5 Hz. The dynamic range of the grid sensor during the extension motion of the index finger is 105 dB and, during the scrolling mouse motion, is 55 dB, affording higher measurement stability and a broader operating window, fully meeting the requirements for high-precision hand-motion recognition. Full article
(This article belongs to the Special Issue Advanced Flexible Electronics and Wearable Biosensing Systems)
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