Search Results (22)

The environmental sustainability of farms can be improved by the adoption of sound manure management techniques, with anaerobic digestion (AD) being one of the most promising: AD offers the production of renewable fuel, biogas or biomethane, and prevents the emissions of odors and greenhouse gases. While anaerobic digestion (AD) is widely implemented for treating dairy, pig, and poultry manure, limited interest has been directed toward horse farms. A laboratory-scale experiment was performed to assess the biochemical methane potential of horse manure and straw-based horse litter. The test was conducted using a BioReactor Simulator system (six digesters, 2.0 L each) at 38 °C for 40 days, using inoculum from a 1 MWe biogas plant fed with dairy cow manure and silages. Horse manure presented total solids (TS) of 19.4% and volatile solids (VS) of 90.7% TS, while straw-based horse litter showed a TS of 49.8% and VS of 90.0% TS. Methane yields of 48.2 NL/kg, 237.6 NL/kgTS, and 262.1 NL/kgVS were obtained for horse manure, and 82.1 NL/kg, 164.9 NL/kgTS, and 183.2 NL/kgVS for the straw-based horse litter. These results are of practical interest for the management of large horse facilities or for the co-digestion of these feedstocks in existing AD plants. Full article

The growing demand for sustainable farming has increased interest in niche crops, including waxy wheat (Triticum aestivum L.). However, their nitrogen (N) nutrition characteristics from organic and mineral fertilizers are not sufficiently studied. In this research, the effects of pig slurry and liquid anaerobic digestate, as a sustainable alternative, were investigated and compared to ammonium nitrate, on waxy winter wheat, using N application rates of 0, 60, 120, and 120 + 50 kg ha⁻¹ (the additional 50 kg ha⁻¹ was applied as ammonium nitrate). The experiments were conducted in the northern part of Lithuania at the Joniškėlis Experimental Station of the Institute of Agriculture, Lithuanian Research Centre for Agriculture and Forestry (LAMMC) on clay loam Cambisol and repeated over two years (2019/2020 and 2020/2021) by reseeding winter wheat. The study evaluated mineral N in the 0–60 cm soil layer during active growing and autumn–non-vegetation periods, N accumulation in plant biomass, wheat grain and straw yield, fertilizer N use efficiency (NUE), and total energy yield. It was found that more than half of the total N required by the crop was taken up during the first half of the vegetation period (in favourable years—56%; in less favourable years—75% of the total required N). The optimal N rate for waxy winter wheat was 60–120 kg ha⁻¹. The fertilizer’s NUE depended on the N rate; in favourable years, NUE values were 50–75% for N60, 19–43% for N120, and 29–40% for N120 + 50. Results indicate that biogas slurry can serve as a sustainable alternative for winter wheat main N fertilization, contributing to improved environmental outcomes. Full article

In Abidjan, the treatment of pig waste is becoming a priority given the continued growth of pig farms, which readily reuse manure as organic fertilizer. This study evaluated the effectiveness of anaerobic digestion for simultaneous biogas production and pathogen reduction from pig farm residues. Two 1600 L biodigesters were installed at pig farms in Port Bouët (PBk) and Abobo (Ab). They were fed with pig manure and water (1:4 ratio) and monitored over 56 days. The total biogas production was 22.63 m³ and 16.31 m³ for the PBk and Ab digesters, respectively, with peak production occurring between days 14 and 28. Following biofilter treatment, the methane content increased to 80–82%, yielding potential energy outputs of 2.32–3.29 kWh/d, with optimal production occurring at a pH of 7.28–7.76. The COD, BOD₅, organic acid, and total nitrogen levels decreased progressively in the biodigesters, while the mineral element content remained almost unchanged. Complete elimination was achieved for most of the bacteria tested (E. coli, Enterococcus, Salmonella, etc.). However, Bacillus and Clostridium were able to persist, albeit with significant reductions of between 3.11 and 5.79 log₁₀. Anaerobic digestion is an effective method of combining waste treatment and energy recovery. It eliminates major pathogens while producing valuable biogas. This makes it a sustainable waste management solution for urban agricultural systems. Full article

The integration of renewable energy with circular economy strategies offers effective pathways to reduce greenhouse gas emissions while enhancing local energy independence. This study analyses three real-world projects implemented in Spain that exemplify this synergy. LIFE Smart Agromobility converts pig manure into biomethane to power farm vehicles, using anaerobic digestion and microalgae-based upgrading systems. Smart Met Value refines biogas from a wastewater treatment plant in Guadalajara to produce high-purity biomethane for the municipal fleet, demonstrating the viability of energy recovery from sewage sludge. The UNDERGY project addresses green hydrogen storage by repurposing a depleted natural gas reservoir, showing geochemical and geomechanical feasibility for seasonal underground hydrogen storage. Each project utilises regionally available resources to produce clean fuels—biomethane or hydrogen—while mitigating methane and CO₂ emissions. Results show significant energy recovery potential: biomethane production can replace a substantial portion of fossil fuel use in rural and urban settings, while hydrogen storage provides a scalable solution for surplus renewable energy. These applied cases demonstrate not only the technical feasibility but also the socio-economic benefits of integrating waste valorisation and energy transition technologies. Together, they represent replicable models for sustainable development and energy resilience across Europe and beyond. Full article

Waste from livestock farms contains various pathogens, including eggs and larvae of helminths—pathogens of parasitic diseases harmful to animals and humans. One of the methods for their effective processing to obtain biofertilizer and biofuel is anaerobic digestion, which requires further improvement to completely suppress the viability of pathogenic microorganisms in mesophilic conditions. To this end, the use of anaerobic digestion under sulfate reduction conditions to suppress pathogens using biogenic hydrogen sulfide is promising. Consequently, this study aims to study the effect of a sulfur-containing additive such as phosphogypsum on the disinfection of pig manure during anaerobic digestion. Egg mortality was already found to increase significantly compared to the control (80% and more), even at a minimum concentration of phosphogypsum (5%), on the fifth day of the experiment. At the same time, the maximum effect (100% mortality of Trichuris suis eggs) was recorded at a 10% concentration of phosphogypsum, starting from the 10th day of the study. Our experiment showed that changes in anaerobic digestion conditions using phosphogypsum could positively affect digestate disinfection. However, further research is needed to optimize the conditions of the process for an effective combination of disinfection with the production of environmentally safe organic fertilizers and high-quality biogas with a high level of methane. Full article

The purpose of this study is to effectively support the operation of biogas plants that utilize anaerobic digestion of pig manure. An analysis was conducted on the characteristics of manure collected from 17 pig farms. Following this, the methane potential of the manure was evaluated, and a comparison of microbial communities was made at the end of the biochemical methane potential test. Based on these analyses, methane production during anaerobic digestion was modeled under various scenarios, allowing for the calculation of expected electricity generation and carbon dioxide reduction. The experimental results were categorized according to manure management type and the types of pigs raised. In this study, at a temperature of 37 °C and a hydraulic retention time of 30 days, the scraper method demonstrated the highest methane production rates, achieving 0.85 and 1.03 m³/m³/day for both mono-anaerobic digestion of manure and co-digestion with food wastewater. However, establishing definitive characteristics of manure management types requires the collection of more comprehensive data from a broader range of farms, which will be critical for conducting further in-depth research. Full article

In small German farms, there is a technically usable potential of cattle manure and pig manure ranging from 153 to 187 million tons of fresh matter per year. Since 2021 and 2023, new incentives under the Renewable Energy Sources Act (EEG) have been promoting biogas production in small farms. These incentives, applicable to biogas plants up to 150 kWel, include direct compensations for plants up to 100 kWel and market premiums for those up to 150 kWel. A small biogas plant made of textile materials was designed for both pilot and full-scale applications. Compared to conventional concrete biogas reactors, these textile-based reactors offer a simplified construction and operation, eliminating the need for specialized civil engineering. The primary objective of this research is to demonstrate the process engineering feasibility of biogas reactors based on textile materials for small farm biogas plants (30 to 75 kWel). Another goal is to design the construction method in such a way that this type of system can be built by farmers themselves after type testing on site. Operational insights were gathered from the laboratory plant with a 300-L digester volume, using cattle manure and clover grass silage. To adapt the system to the biogas reactor made of textile materials, the reactor was designed without a stirrer. These insights were considered in the design and approval procedure of the full-sized demonstration biogas plant made of textile materials. The full-size demonstration plant digesters underwent an approval procedure from local authorities, featuring treatment volumes of 120 m³ for the main biogas reactor and 550 m³ for the digestate reactor in an earth basin style. This new type of biogas plant could be built in small farms for self-sufficiency in electrical and thermal energy or for treating sewage sludge in small-scale communal wastewater treatment and biogas plants. Full article

Annually, a huge amount of waste from plant biomass and animal manure is produced from agriculture and animal farming. Many studies provide information on the biomethane potential of agricultural and livestock wastes, but only a few studies have investigated the application of the substrates in combination. The objective of the study is to enhance the fermentation process in the digester for biogas production, obtained from animal and plant waste substrates. In four batch processes for three months, the temperatures and the residence time of the substrates in the fermenter were analyzed. Simultaneously, electricity and thermal energy were produced via cogeneration units, which were exported to the public grid and city heating network. The plant substrate is a silage mixture of corn and wheat waste. The animal substrate is a mixture of beef and pig manure. Animal and vegetable waste raw materials are collected and transported to the site, located in the region of southeastern Bulgaria. The total annual consumption of animal and plant waste is 17,971 t/year. The enhancement of the process leads to the production of 1,506,000 Nm³ CH₄/a of methane, the generation of which requires 299.63 MWh/a of electricity and 649.09 MWh/a thermal energy. Full article

Large-scale pig farming is associated with the production of large amounts of animal excrement, which, after processing into the form of, e.g., slurry, are managed on agricultural land as natural fertilizers. The utilization of pig manure on agricultural land in an excessive and uncontrolled manner may pose a threat to zoonoses due to the significant amounts of potentially pathogenic microorganisms within its content. This study aims to determine the impact of the methane fermentation process carried out in two agricultural biogas plants on the efficiency of sanitization of pig slurry, input biomass, and digestate. The biogas plants differed in terms of the substrate used; one used pig slurry from a maternal (breeding) farm (BP-M), and the other utilized pig slurry from a fattening farm (BP-F). The physicochemical analyses showed that the slurry, input biomass, and digestate from the BP-F were characterized by a significantly higher contents of organic dry matter, ash, and ammonium nitrogen than the slurry, input biomass, and digestate from the BP-M. The parameters of the methane fermentation process, including temperature and pH, reached higher values in the BP-F compared to the BP-M. The microbiological analyses led to the conclusion that the efficiency of sanitization of input biomass, including pig slurry, was significantly higher in the BP-F compared to the BP-M. Due to the above findings, locating biogas plants near pig fattening farms should be recommended. Full article

Pig manure currently results in sizeable greenhouse gas emissions, during storage and spreading to land. Anaerobic digestion and hydrothermal carbonisation could provide significant greenhouse gas mitigation, as well as generate renewable heat and power (with anaerobic digestion), or a peat-like soil amendment product (with hydrothermal carbonisation). The greenhouse gas mitigation potential associated with avoidance of pig manure storage and spreading in the UK, EU, and China, as well as the potential to provide heat and power by anaerobic digestion and soil amendment products by hydrothermal carbonisation was herein determined. In each case, the mono-conversion of pig manure is compared to co-conversion with a 50:50 mixture of pig manure with grass. Anaerobic digestion displayed a greater greenhouse gas mitigation potential than hydrothermal carbonisation in all cases, and co-processing with grass greatly enhances greenhouse gas mitigation potential. China has the largest greenhouse gas mitigation potential (129 MT CO₂ eq), and greatest mitigation per kg of pig manure (1.8 kgCO₂/kg pig manure volatile solids). The energy grid carbon intensity has a significant impact on the greenhouse gas mitigation potential of the different approaches in the different regions. Pig manure is generated in large amounts in China, and the energy generated from biogas offsets a higher carbon intensity grid. Greenhouse gas savings from the anaerobic digestion of pig manure and grass have been calculated to provide a significant potential for reducing total greenhouse gas emissions representation in China (1.05%), the EU (0.92%), and the UK (0.19%). Overall, the utilisation of pig manure could bring about substantial greenhouse savings, especially through co-digestion of pig manure with grass in countries with large pig farming industries and carbon intense energy mixes. Full article

Manure is considered a by-product or organic waste in cattle, pig, chicken or other animal breeding farms, which can be a valuable product as compost or feedstock for biogas production. The production of biomethane from biogas always copes with the formation of carbon dioxide (CO₂) as a by-product. This CO₂ may be recycled through the feedstock as a pretreatment to maximize homogeneity, and improve biogas yield and biogas quality. The CO₂-pretreatment process of cow manure (CoM), chicken manure (ChM) and pig manure (PM) was performed in the continuously fed agitated reactor at 25 °C temperature and ambient barometric pressure. Biogas yield and composition exploration were performed in an anaerobic continuous feeding digester with controlled mesophilic (37 °C) environmental conditions. The CO₂ pretreated PM, CoM and ChM yielded 234.62 ± 10.93 L/kg_VS, 82.01 ± 3.19 L/kg_VS and 374.53 ± 9.27 L/kg_VS biomethane from feedstock volatile solids, respectively. The biomethane yield from CO₂ pretreated CoM, ChM and PM achieved was higher over untreated manure by +33.78%, +28.76% and +21.78%, respectively. The anaerobic digestion process of tested feedstocks was stable, and the pH of the substrate was kept steady at a pH of CoM 7.77 ± 0.02, PM 8.07 ± 0.02 and ChM 8.09 ± 0.02 during all the experiment. The oxidation-reduction potential after pretreatment was within the optimal range (−255 ± 39.0 to −391 ± 16.8 mV) for anaerobic digestion. This process also had a positive effect on the energy generated from the feedstock, with ChM showing the greatest increase, from 2.38 MJ/kg to 3.06 MJ/kg. Full article

Insect biomass shows promise as an alternative animal feedstuff with a low climate effect. Industrial insect rearing generates residual materials, such as feed remains and insect excrements, so-called insect frass, which exhibits a high organic content. Commonly, these residues are utilized as soil amendment. Information on the suitability of these residues for biogas production is rather scarce. The energetic utilization of insect frass as feedstock for anaerobic digestion (AD) would allow for the simultaneous residue material reduction and bioenergy production. Additionally, synergies in heat management could arise using the exhaust heat of the biogas plant in the insect farming process. In laboratory-scale anaerobic digestion trials, the specific methane yield (SMY) of six different insect frass samples from black soldier fly (Hermetia) rearing were tested in batch biochemical methane potential (BMP) tests. Further, semi continuous anaerobic digestion trials on a lab scale using continuously stirred tank reactors (CSTRs) were carried out with Hermetia insect frass from a pilot plant operation in order to determine the digestibility and process stability of the AD process. The BMP results showed SMY values of the different insect frass samples ranging from 201 ± 9 to 287 ± 37 mL/gVS that are similar to those of other animal excrements, such as cow or pig manure already been used as feedstock in agricultural biogas plants. Results of the semi-continuous digestion of insect frass from the pilot plant operation showed a SMY value of 167 ± 15 mL/gVS, suggesting no process-inhibiting effect caused by the feed material. Although, the high nitrogen content must be taken into account for stable AD performance. Full article

The increase in pig production is a key factor in the fight against climate change. The main problem is the amount of slurry which causes environmental problems, therefore optimal management is needed. This management consists of an anaerobic digestion process in which biogas is produced and a subsequent upgrading process produces biomethane. In this study, a comparison of different biomethane production systems is completed in order to determine the optimum for each pig farm, determining that conventional upgrading systems can be used on farms with more than 11,000 pigs and, for smaller numbers of pigs, the biological upgrading system. The implementation of these technologies contributes to reducing fossil energy demand and greenhouse gas emissions by using biogas and biomethane as heat, electricity or vehicle fuel. Full article

Determination of the dynamics between microalgae and bacteria in pig farming biogas digestate is vital for a consistent and reliable application towards sustainable wastewater treatment and biofuel production. This study assesses the reliability of using physicochemical parameters as indicators for the rapid evaluation of microalgal bacterial dynamics in real digestate under impacts of light, nutrient loads, and N:P ratios. The relationship between variation profiles of nutrients, biomass and physicochemical properties in each experiment was analyzed. High light and high nutrient load enhanced biomass growth and nutrient removal rate. Ammonium addition (high N:P ratio) elevated NH₃ level which inhibited the growth of microalgae, subsequently reducing the biomass growth and nutrient removal. Low N:P ratio triggered the accumulation of phosphorus and the growth of chlorophyll-a but exerted little influence on treatment. Variation profiles of dissolved oxygen, nutrient and biomass were highly consistent in every experiment allowing us to identify the shift from microalgal to bacterial predomination under unfavorable conditions including low light intensity and high N:P ratio. Strong linear correlation was also found between total nitrogen removal and electrical conductivity (R² = 0.9754). The results show the great potential of rapid evaluation of microalgal bacterial dynamics for large scale system optimization and modelling. Full article

Antimicrobial resistances are emerging as one main threat to worldwide human health and are expected to kill 10 million people by 2050. Intensive livestock husbandry, along with biogas digestate, are considered as one of the biggest ARG reservoirs. Despite major concerns, little information is available on the diversity and abundance of various ARGs in small to large scale pig farms and biogas digestate slurry in Germany, followed by their consequent removal using microfiltration (MF)–nanofiltration (NF) process. Here, we report the identification and quantification of 189 ARGs in raw manure and digestate samples, out of which 66 ARGs were shared among manures and 53 ARGs were shared among both manure and digestate samples. The highest reported total ARG copy numbers in a single manure sampling site was 1.15 × 10⁸ copies/100 µL. In addition, we found the absolute concentrations of 37 ARGs were above 10⁵ copies/100 μL. Filtration results showed that the highly concentrated ARGs (except aminoglycoside resistance ARGs) in feed presented high log retention value (LRV) from 3 to as high as 5 after the MF-NF process. Additionally, LRV below 2 was noticed where the initial absolute ARG concentrations were ≤10³ copies/100 μL. Therefore, ARG removal was found to be directly proportional to its initial concentration in the raw manure and in digestate samples. Consequently, some ARGs (tetH, strB) can still be found within the permeate of NF with up to 10⁴ copies/100 μL. Full article