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23 pages, 4591 KiB  
Article
Minimization of Resource Consumption with URLLC Constraints for Relay-Assisted IIoT
by Yujie Zhao, Tao Peng, Yichen Guo, Yijing Niu and Wenbo Wang
Sensors 2025, 25(15), 4846; https://doi.org/10.3390/s25154846 (registering DOI) - 6 Aug 2025
Abstract
In relay-assisted Industrial Internet of Things (IIoT) systems with ultra-reliable low-latency communication (uRLLC) requirements, finite blocklength coding imposes stringent resource constraints. In this work, the packet error probability (PEP) and blocklength allocation across two-hop links are jointly optimized to minimize total blocklength (resource [...] Read more.
In relay-assisted Industrial Internet of Things (IIoT) systems with ultra-reliable low-latency communication (uRLLC) requirements, finite blocklength coding imposes stringent resource constraints. In this work, the packet error probability (PEP) and blocklength allocation across two-hop links are jointly optimized to minimize total blocklength (resource consumption) while satisfying reliability, latency, and throughput requirements. The original multi-variable problem is decomposed into two tractable subproblems. In the first subproblem, for a fixed total blocklength, the achievable rate is maximized. A near-optimal PEP is first derived via theoretical analysis. Subsequently, theoretical analysis proves that blocklength must be optimized to equalize the achievable rates between the two hops to maximize system performance. Consequently, the closed-form solution to optimal blocklength allocation is derived. In the second subproblem, the total blocklength is minimized via a bisection search method. Simulation results show that by adopting near-optimal PEPs, our approach reduces computation time by two orders of magnitude while limiting the achievable rate loss to within 1% compared to the exhaustive search method. At peak rates, the hop with superior channel conditions requires fewer resources. Compared with three baseline algorithms, the proposed algorithm achieves average resource savings of 21.40%, 14.03%, and 17.18%, respectively. Full article
19 pages, 1835 KiB  
Article
Methods for Enhancing Energy and Resource Efficiency in Sunflower Oil Production: A Case Study from Bulgaria
by Penka Zlateva, Angel Terziev, Nikolay Kolev, Martin Ivanov, Mariana Murzova and Momchil Vasilev
Eng 2025, 6(8), 195; https://doi.org/10.3390/eng6080195 - 6 Aug 2025
Abstract
The rising demand for energy resources and industrial goods presents significant challenges to sustainable development. Sunflower oil, commonly utilized in the food sector, biofuels, and various industrial applications, is notably affected by this demand. In Bulgaria, it serves as a primary source of [...] Read more.
The rising demand for energy resources and industrial goods presents significant challenges to sustainable development. Sunflower oil, commonly utilized in the food sector, biofuels, and various industrial applications, is notably affected by this demand. In Bulgaria, it serves as a primary source of vegetable fats, ranking second to butter in daily consumption. The aim of this study is to evaluate and propose methods to improve energy and resource efficiency in sunflower oil production in Bulgaria. The analysis is based on data from an energy audit conducted in 2023 at an industrial sunflower oil production facility. Reconstruction and modernization initiatives, which included the installation of high-performance, energy-efficient equipment, led to a 34% increase in energy efficiency. The findings highlight the importance of adjusting the technological parameters such as temperature, pressure, grinding level, and pressing time to reduce energy use and operational costs. Additionally, resource efficiency is improved through more effective raw material utilization and waste reduction. These strategies not only enhance the economic and environmental performance of sunflower oil production but also support sustainable development and competitiveness within the industry. The improvement reduces hexane use by approximately 2%, resulting in energy savings of 12–15 kWh/t of processed seeds and a reduction in CO2 emissions by 3–4 kg/t, thereby improving the environmental profile of sunflower oil production. Full article
(This article belongs to the Special Issue Interdisciplinary Insights in Engineering Research)
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16 pages, 1018 KiB  
Article
A Study on the Improvement Pathways of Carbon Emission Efficiency in China from a Configurational Perspective Based on the Dynamic Qualitative Comparative Analysis
by Tingyu Tao and Hao Zhang
Atmosphere 2025, 16(8), 944; https://doi.org/10.3390/atmos16080944 (registering DOI) - 6 Aug 2025
Abstract
Improving carbon emission efficiency (CEE) is crucial for coordinating economic development and reducing carbon emissions. Drawing on panel data for 30 provinces in China from 2013 to 2022, this paper selects six key antecedent conditions guided by the Technology–Organization–Environment (TOE) framework. Then the [...] Read more.
Improving carbon emission efficiency (CEE) is crucial for coordinating economic development and reducing carbon emissions. Drawing on panel data for 30 provinces in China from 2013 to 2022, this paper selects six key antecedent conditions guided by the Technology–Organization–Environment (TOE) framework. Then the dynamic qualitative comparative analysis (DQCA) is employed to explore CEE improvement pathways from a configurational perspective, and regression analysis is used to compare the driving effects of different pathways. The findings reveal that (1) single factors cannot independently achieve high CEE; instead, multiple factors must work synergistically to form various improvement pathways, including “technology–organization dual-driven”, “environment-dominated”, and “multi-equilibrium” pathways, with industrial structure upgrading as the core factor for improving CEE; (2) temporally, these improvement pathways demonstrate universality, while, spatially, they exhibit significant provincial heterogeneity; and (3) in terms of marginal effects, the “multi-equilibrium” pathway has the strongest driving effect on CEE. The findings provide valuable policy implications for developing targeted CEE enhancement strategies across provinces at different developmental stages. Full article
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30 pages, 22926 KiB  
Article
Comparative Study to Evaluate Mixing Efficiency of Very Fine Particles
by Sung Je Lee and Se-Yun Hwang
Appl. Sci. 2025, 15(15), 8712; https://doi.org/10.3390/app15158712 (registering DOI) - 6 Aug 2025
Abstract
This study evaluates the applicability and accuracy of coarse-grain modeling (CGM) in discrete-element method (DEM)–based simulations, focusing on particle-mixing efficiency in five representative industrial mixers: the tumbling V mixer, ribbon-blade mixer, paddle-blade mixer, vertical-blade mixer, and conical-screw mixer. Although the DEM is widely [...] Read more.
This study evaluates the applicability and accuracy of coarse-grain modeling (CGM) in discrete-element method (DEM)–based simulations, focusing on particle-mixing efficiency in five representative industrial mixers: the tumbling V mixer, ribbon-blade mixer, paddle-blade mixer, vertical-blade mixer, and conical-screw mixer. Although the DEM is widely employed for particulate system simulations, the high computational cost associated with fine particles significantly hinders large-scale applications. CGM addresses these issues by scaling up particle sizes, thereby reducing particle counts and allowing longer simulation timesteps. We utilized the Lacey mixing index (LMI) as a statistical measure to quantitatively assess mixing uniformity across various CGM scaling factors. Based on the results, CGM significantly reduced computational time (by over 90% in certain cases) while preserving acceptable accuracy levels in terms of LMI values. The mixing behaviors remained consistent under various CGM conditions, based on both visually inspected particle distributions and the temporal LMI trends. Although minor deviations occurred in early-stage mixing, these discrepancies diminished with time, with the final LMI errors remaining below 5% in most scenarios. These findings indicate that CGM effectively enhances computational efficiency in DEM simulations without significantly compromising physical accuracy. This research provides practical guidelines for optimizing industrial-scale particle-mixing processes and conducting computationally feasible, scalable, and reliable DEM simulations. Full article
21 pages, 1366 KiB  
Article
Liquid-Phase Hydrogenation over a Cu/SiO2 Catalyst of 5-hydroximethylfurfural to 2,5-bis(hydroxymethyl)furan Used in Sustainable Production of Biopolymers: Kinetic Modeling
by Juan Zelin, Hernán Antonio Duarte, Alberto Julio Marchi and Camilo Ignacio Meyer
Sustain. Chem. 2025, 6(3), 22; https://doi.org/10.3390/suschem6030022 - 6 Aug 2025
Abstract
2,5-bis(hydroxymethy)lfuran (BHMF), a renewable compound with extensive industrial applications, can be obtained by selective hydrogenation of the C=O group of 5-hydroxymethylfurfural (HMF), a platform molecule derived from lignocellulosic biomass. In this work, we perform kinetic modeling of the selective liquid-phase hydrogenation of HMF [...] Read more.
2,5-bis(hydroxymethy)lfuran (BHMF), a renewable compound with extensive industrial applications, can be obtained by selective hydrogenation of the C=O group of 5-hydroxymethylfurfural (HMF), a platform molecule derived from lignocellulosic biomass. In this work, we perform kinetic modeling of the selective liquid-phase hydrogenation of HMF to BHMF over a Cu/SiO2 catalyst prepared by precipitation–deposition (PD) at a constant pH. Physicochemical characterization, using different techniques, confirms that the Cu/SiO2–PD catalyst is formed by copper metallic nanoparticles of 3–5 nm in size highly dispersed on the SiO2 surface. Before the kinetic study, the Cu/SiO2-PD catalyst was evaluated in three solvents: tetrahydrofuran (THF), 2-propanol (2-POH), and water. The pattern of catalytic activity and BHMF yield for the different solvents was THF > 2-POH > H2O. In addition, selectivity to BHF was the highest in THF. Thus, THF was chosen for further kinetic study. Several experiments were carried out by varying the initial HMF concentration (C0HMF) between 0.02 and 0.26 M and the hydrogen pressure (PH2) between 200 and 1500 kPa. In all experiments, BHMF selectivity was 97–99%. By pseudo-homogeneous modeling, an apparent reaction order with respect to HFM close to 1 was estimated for a C0HMF between 0.02 M and 0.065 M, while when higher than 0.065 M, the apparent reaction order changed to 0. The apparent reaction order with respect to H2 was nearly 0 when C0HMF = 0.13 M, while for C0HMF = 0.04 M, it was close to 1. The reaction orders estimated suggest that HMF is strongly absorbed on the catalyst surface, and thus total active site coverage is reached when the C0HMF is higher than 0.065 M. Several Langmuir–Hinshelwood–Hougen–Watson (LHHW) kinetic models were proposed, tested against experimental data, and statistically compared. The best fitting of the experimental data was obtained with an LHHW model that considered non-competitive H2 and HMF chemisorption and strong chemisorption of reactant and product molecules on copper metallic active sites. This model predicts both the catalytic performance of Cu/SiO2-PD and its deactivation during liquid-phase HMF hydrogenation. Full article
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21 pages, 4581 KiB  
Article
Spatiotemporal Variations and Drivers of the Ecological Footprint of Water Resources in the Yangtze River Delta
by Aimin Chen, Lina Chang, Peng Zhao, Xianbin Sun, Guangsheng Zhang, Yuanping Li, Haojun Deng and Xiaoqin Wen
Water 2025, 17(15), 2340; https://doi.org/10.3390/w17152340 - 6 Aug 2025
Abstract
With the acceleration of urbanization in China, water resources have become a key factor restricting regional sustainable development. Current research primarily examines the temporal or spatial variations in the water resources ecological footprint (WREF), with limited emphasis on the integration of both spatial [...] Read more.
With the acceleration of urbanization in China, water resources have become a key factor restricting regional sustainable development. Current research primarily examines the temporal or spatial variations in the water resources ecological footprint (WREF), with limited emphasis on the integration of both spatial and temporal scales. In this study, we collected the data and information from the 2005–2022 Statistical Yearbook and Water Resources Bulletin of the Yangtze River Delta Urban Agglomeration (YRDUA), and calculated evaluation indicators: WREF, water resources ecological carrying capacity (WRECC), water resources ecological pressure (WREP), and water resources ecological surplus and deficit (WRESD). We primarily analyzed the temporal and spatial variation in the per capita WREF and used the method of Geodetector to explore factors driving its temporal and spatial variation in the YRDUA. The results showed that: (1) From 2005 to 2022, the per capita WREF (total water, agricultural water, and industrial water) of the YRDUA generally showed fluctuating declining trends, while the per capita WREF of domestic water and ecological water showed obvious growth. (2) The per capita WREF and the per capita WRECC were in the order of Jiangsu Province > Anhui Province > Shanghai City > Zhejiang Province. The spatial distribution of the per capita WREF was similar to those of the per capita WRECC, and most areas effectively consume water resources. (3) The explanatory power of the interaction between factors was greater than that of a single factor, indicating that the spatiotemporal variation in the per capita WREF of the YRDUA was affected by the combination of multiple factors and that there were regional differences in the major factors in the case of secondary metropolitan areas. (4) The per capita WREF of YRDUA was affected by natural resources, and the impact of the ecological condition on the per capita WREF increased gradually over time. The impact factors of secondary metropolitan areas also clearly changed over time. Our results showed that the ecological situation of per capita water resources in the YRDUA is generally good, with obvious spatial and temporal differences. Full article
(This article belongs to the Section Water Resources Management, Policy and Governance)
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45 pages, 767 KiB  
Article
The Economic Effects of the Green Transition of the Greek Economy: An Input–Output Analysis
by Theocharis Marinos, Maria Markaki, Yannis Sarafidis, Elena Georgopoulou and Sevastianos Mirasgedis
Energies 2025, 18(15), 4177; https://doi.org/10.3390/en18154177 - 6 Aug 2025
Abstract
Decarbonization of the Greek economy requires significant investments in clean technologies. This will boost demand for goods and services and will create multiplier effects on output value added and employment, though reliance on imported technologies might increase the trade deficit. This study employs [...] Read more.
Decarbonization of the Greek economy requires significant investments in clean technologies. This will boost demand for goods and services and will create multiplier effects on output value added and employment, though reliance on imported technologies might increase the trade deficit. This study employs input–output analysis to estimate the direct, indirect, and multiplier effects of green transition investments on Greek output, value added, employment, and imports across five-year intervals from 2025 to 2050. Two scenarios are considered: the former is based on the National Energy and Climate Plan (NECP), driven by a large-scale exploitation of RES and technologies promoting electrification of final demand, while the latter (developed in the context of the CLEVER project) prioritizes energy sufficiency and efficiency interventions to reduce final energy demand. In the NECP scenario, GDP increases by 3–10% (relative to 2023), and employment increases by 4–11%. The CLEVER scenario yields smaller direct effects—owing to lower investment levels—but larger induced impacts, since energy savings boost household disposable income. The consideration of three sub-scenarios adopting different levels of import-substitution rates in key manufacturing sectors exhibits pronounced divergence, indicating that targeted industrial policies can significantly amplify the domestic economic benefits of the green transition. Full article
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24 pages, 1604 KiB  
Article
Assessment of Low-Cost Sensors in Early-Age Concrete: Laboratory Testing and Industrial Applications
by Rocío Porras, Behnam Mobaraki, Zhenquan Liu, Thayré Muñoz, Fidel Lozano and José A. Lozano
Appl. Sci. 2025, 15(15), 8701; https://doi.org/10.3390/app15158701 (registering DOI) - 6 Aug 2025
Abstract
Concrete is an essential material in the construction industry due to its strength and versatility. However, its quality can be compromised by environmental factors during its fresh and early-age states. To address this vulnerability, various sensors have been implemented to monitor critical parameters. [...] Read more.
Concrete is an essential material in the construction industry due to its strength and versatility. However, its quality can be compromised by environmental factors during its fresh and early-age states. To address this vulnerability, various sensors have been implemented to monitor critical parameters. While high-precision sensors (e.g., piezoelectric and fiber optic) offer accurate measurements, their cost and fragility limit their widespread use in construction environments. In response, this study proposes a cost-effective, Arduino-based wireless monitoring system to track temperature and humidity in fresh and early-age concrete elements. The system was validated through laboratory tests on cylindrical specimens and industrial applications on self-compacting concrete New Jersey barriers. The sensors recorded temperature variations between 15 °C and 35 °C and relative humidity from 100% down to 45%, depending on environmental exposure. In situ monitoring confirmed the system’s ability to detect thermal gradients and evaporation dynamics during curing. Additionally, the presence of embedded sensors caused a tensile strength reduction of up to 37.5% in small specimens, highlighting the importance of sensor placement. The proposed solution demonstrates potential for improving quality control and curing management in precast concrete production with low-cost devices. Full article
21 pages, 1788 KiB  
Article
Investigation, Prospects, and Economic Scenarios for the Use of Biochar in Small-Scale Agriculture in Tropical
by Vinicius John, Ana Rita de Oliveira Braga, Criscian Kellen Amaro de Oliveira Danielli, Heiriane Martins Sousa, Filipe Eduardo Danielli, Newton Paulo de Souza Falcão, João Guerra, Dimas José Lasmar and Cláudia S. C. Marques-dos-Santos
Agriculture 2025, 15(15), 1700; https://doi.org/10.3390/agriculture15151700 - 6 Aug 2025
Abstract
This study investigates the production and economic feasibility of biochar for smallholder and family farms in Central Amazonia, with potential implications for other tropical regions. The costs of construction of a prototype mobile kiln and biochar production were evaluated, using small-sized biomass from [...] Read more.
This study investigates the production and economic feasibility of biochar for smallholder and family farms in Central Amazonia, with potential implications for other tropical regions. The costs of construction of a prototype mobile kiln and biochar production were evaluated, using small-sized biomass from acai (Euterpe oleracea Mart.) agro-industrial residues as feedstock. The biochar produced was characterised in terms of its liming capacity (calcium carbonate equivalence, CaCO3eq), nutrient content via organic fertilisation methods, and ash analysis by ICP-OES. Field trials with cowpea assessed economic outcomes, as well scenarios of fractional biochar application and cost comparison between biochar production in the prototype kiln and a traditional earth-brick kiln. The prototype kiln showed production costs of USD 0.87–2.06 kg−1, whereas traditional kiln significantly reduced costs (USD 0.03–0.08 kg−1). Biochar application alone increased cowpea revenue by 34%, while combining biochar and lime raised cowpea revenues by up to 84.6%. Owing to high input costs and the low value of the crop, the control treatment generated greater net revenue compared to treatments using lime alone. Moreover, biochar produced in traditional kilns provided a 94% increase in net revenue compared to liming. The estimated externalities indicated that carbon credits represented the most significant potential source of income (USD 2217 ha−1). Finally, fractional biochar application in ten years can retain over 97% of soil carbon content, demonstrating potential for sustainable agriculture and carbon sequestration and a potential further motivation for farmers if integrated into carbon markets. Public policies and technological adaptations are essential for facilitating biochar adoption by small-scale tropical farmers. Full article
(This article belongs to the Special Issue Converting and Recycling of Agroforestry Residues)
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12 pages, 786 KiB  
Article
Nanopore Workflow for Grapevine Viroid Surveillance in Kazakhstan: Bypassing rRNA Depletion Through Non-Canonical Priming
by Karlygash P. Aubakirova, Zhibek N. Bakytzhanova, Akbota Rakhatkyzy, Laura S. Yerbolova, Natalya P. Malakhova and Nurbol N. Galiakparov
Pathogens 2025, 14(8), 782; https://doi.org/10.3390/pathogens14080782 - 6 Aug 2025
Abstract
Grapevine (Vitis vinifera L.) cultivation is an important agricultural sector worldwide. Its expansion into new areas, like Kazakhstan, brings significant phytosanitary risks. Viroids, such as grapevine yellow speckle viroid 1 (GYSVd-1) and hop stunt viroid (HSVd), are RNA pathogens that threaten vineyard [...] Read more.
Grapevine (Vitis vinifera L.) cultivation is an important agricultural sector worldwide. Its expansion into new areas, like Kazakhstan, brings significant phytosanitary risks. Viroids, such as grapevine yellow speckle viroid 1 (GYSVd-1) and hop stunt viroid (HSVd), are RNA pathogens that threaten vineyard productivity. They can cause a progressive decline through latent infections. Traditional diagnostic methods are usually targeted and therefore not suitable for thorough surveillance. In contrast, modern high-throughput sequencing (HTS) methods often face challenges due to their high costs and complicated sample preparation, such as ribosomal RNA (rRNA) depletion. This study introduces a simplified diagnostic workflow that overcomes these barriers. We utilized the latest Oxford Nanopore V14 cDNA chemistry, which is designed to prevent internal priming, by substituting a targeted oligo(dT)VN priming strategy to facilitate the sequencing of non-polyadenylated viroids from total RNA extracts, completely bypassing the rRNA depletion step and use of random oligonucleotides for c DNA synthesis. This method effectively detects and identifies both GYSVd-1 and HSVd. This workflow significantly reduces the time, cost, and complexity of HTS-based diagnostics. It provides a powerful and scalable tool for establishing strong genomic surveillance and phytosanitary certification programs, which are essential for supporting the growing viticulture industry in Kazakhstan. Full article
29 pages, 1496 KiB  
Article
Advanced and Robust Numerical Framework for Transient Electrohydrodynamic Discharges in Gas Insulation Systems
by Philipp Huber, Julian Hanusrichter, Paul Freden and Frank Jenau
Eng 2025, 6(8), 194; https://doi.org/10.3390/eng6080194 - 6 Aug 2025
Abstract
For the precise description of gas physical processes in high-voltage direct current (HVDC) transmission, an advanced and robust numerical framework for the simulation of transient particle densities in the course of corona discharges is developed in this work. The aim is the scalable [...] Read more.
For the precise description of gas physical processes in high-voltage direct current (HVDC) transmission, an advanced and robust numerical framework for the simulation of transient particle densities in the course of corona discharges is developed in this work. The aim is the scalable and consistent modeling of the space charge density under realistic conditions. The core component of the framework is a discontinuous Galerkin method that ensures the conservative properties of the underlying hyperbolic problem. The space charge density at the electrode surface is imposed as a dynamic boundary condition via Lagrange multipliers. To increase the numerical stability and convergence rate, a homotopy approach is also integrated. For the experimental validation, a measurement concept was realised that uses a subtraction method to specifically remove the displacement current component in the signal and thus enables an isolated recording of the transient ion current with superimposed voltage stresses. The experimental results on a small scale agree with the numerical predictions and prove the quality of the model. On this basis, the framework is transferred to hybrid HVDC overhead line systems with a bipolar design. In the event of a fault, significant transient space charge densities can be seen there, especially when superimposed with new types of voltage waveforms. The framework thus provides a reliable contribution to insulation coordination in complex HVDC systems and enables the realistic analysis of electrohydrodynamic coupling effects on an industrial scale. Full article
(This article belongs to the Section Electrical and Electronic Engineering)
25 pages, 2458 KiB  
Article
Numerical Analysis of Heat Transfer in a Double-Pipe Heat Exchanger for an LPG Fuel Supply System
by Seongwoo Lee, Younghun Kim, Ancheol Choi and Sungwoong Choi
Energies 2025, 18(15), 4179; https://doi.org/10.3390/en18154179 - 6 Aug 2025
Abstract
LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in [...] Read more.
LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in LPG fuel supply systems. This study investigates the heat transfer performance of a glycol–steam double-pipe heat exchanger (DPHE) within an LPG fuel supply system under varying operating conditions. A computational model and methodology were developed and validated by comparing the numerical results with experimental data obtained from commissioning tests. Additionally, the effects of turbulence models and parametric variations were evaluated by analyzing the glycol–water mixing ratio and flow direction—both of which are critical operational parameters for DPHE systems. Numerical validation against the commissioning data showed a deviation of ±2% under parallel-flow conditions, confirming the reliability of the proposed model. With respect to the glycol–water mixing ratio and flow configuration, thermal conductance (UA) decreased by approximately 11% in parallel flow and 13% in counter flow for every 20% increase in glycol concentration. Furthermore, parallel flow exhibited approximately 0.6% higher outlet temperatures than counter flow, indicating superior heat transfer efficiency under parallel-flow conditions. Finally, the heat transfer behavior of the DPHE was further examined by considering the effects of geometric characteristics, pipe material, and fluid properties. This study offers significant contributions to the engineering design of double-pipe heat exchanger systems for LPG fuel supply applications. Full article
(This article belongs to the Collection Advances in Heat Transfer Enhancement)
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22 pages, 1183 KiB  
Review
Progress in Caking Mechanism and Regulation Technologies of Weakly Caking Coal
by Zhaoyang Li, Shujun Zhu, Ziqu Ouyang, Zhiping Zhu and Qinggang Lyu
Energies 2025, 18(15), 4178; https://doi.org/10.3390/en18154178 - 6 Aug 2025
Abstract
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking [...] Read more.
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking property, offering insights into the relevant caking mechanism, evaluation indexes, and regulation technologies associated with it. The caking mechanism delineates the transformation process of coal into coke. During pyrolysis, the active component generates the plastic mass in which gas, liquid, and solid phases coexist. With an increase in temperature, the liquid phase is diminished gradually, causing the inert components to bond. Based on the caking mechanism, evaluation indexes such as that characteristic of char residue, the caking index, and the maximal thickness of the plastic layer are proposed. These indexes are used to distinguish the strength of the caking property. However, they frequently exhibit a poor differentiation ability and high subjectivity. Additionally, some technologies have been demonstrated to regulate the caking property. Technologies such as rapid heating treatment and hydrogenation modification increase the amount of plastic mass generated, thereby improving the caking property. Meanwhile, technologies such as mechanical breaking and pre-oxidation reduce the caking property by destroying agglomerates or consuming plastic mass. Full article
(This article belongs to the Special Issue Advanced Clean Coal Technology)
16 pages, 5284 KiB  
Article
Hydration, Soundness, and Strength of Low Carbon LC3 Mortar Using Waste Brick Powder as a Source of Calcined Clay
by Saugat Humagain, Gaurab Shrestha, Mini K. Madhavan and Prabir Kumar Sarker
Materials 2025, 18(15), 3697; https://doi.org/10.3390/ma18153697 - 6 Aug 2025
Abstract
The construction industry is responsible for 39% of global CO2 emissions related to energy use, with cement responsible for 5–8% of it. Limestone calcined clay cement (LC3), a ternary blended binder system, offers a low-carbon alternative by partially substituting clinker [...] Read more.
The construction industry is responsible for 39% of global CO2 emissions related to energy use, with cement responsible for 5–8% of it. Limestone calcined clay cement (LC3), a ternary blended binder system, offers a low-carbon alternative by partially substituting clinker with calcined clay and limestone. This study investigated the use of waste clay brick powder (WBP), a waste material, as a source of calcined clay in LC3 formulations, addressing both environmental concerns and SCM scarcity. Two LC3 mixtures containing 15% limestone, 5% gypsum, and either 15% or 30% WBP, corresponding to clinker contents of 65% (LC3-65) or 50% (LC3-50), were evaluated against general purpose (GP) cement mortar. Tests included setting time, flowability, soundness, compressive and flexural strengths, drying shrinkage, isothermal calorimetry, and scanning electron microscopy (SEM). Isothermal calorimetry showed peak heat flow reductions of 26% and 49% for LC3-65 and LC3-50, respectively, indicating a slower reactivity of LC3. The initial and final setting times of the LC3 mixtures were 10–30 min and 30–60 min longer, respectively, due to the slower hydration kinetics caused by the reduced clinker content. Flowability increased in LC3-50, which is attributed to the lower clinker content and higher water availability. At 7 days, LC3-65 retained 98% of the control’s compressive strength, while LC3-50 showed a 47% reduction. At 28 days, the compressive strengths of mixtures LC3-65 and LC3-50 were 7% and 46% lower than the control, with flexural strength reductions being 8% and 40%, respectively. The porosity calculated from the SEM images was found to be 7%, 11%, and 15% in the control, LC3-65, and LC3-50, respectively. Thus, the reduction in strength is attributed to the slower reaction rate and increased porosity associated with the reduced clinker content in LC3 mixtures. However, the results indicate that the performance of LC3-65 was close to that of the control mix, supporting the viability of WBP as a low-carbon partial replacement of clinker in LC3. Full article
(This article belongs to the Special Issue Towards Sustainable Low-Carbon Concrete—Second Edition)
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31 pages, 17555 KiB  
Article
Evaluating Performance of Friction Stir Lap Welds Made at Ultra-High Speeds
by Todd Lainhart, Joshua Sheffield, Jeremy Russell, Jeremy Coyne and Yuri Hovanski
J. Manuf. Mater. Process. 2025, 9(8), 263; https://doi.org/10.3390/jmmp9080263 - 6 Aug 2025
Abstract
Friction stir lap welding has been utilized across research and industry for over a decade. However, difficulties in welding in the lap configuration without an interface-related defect have prevented the process from moving beyond low feed rates (generally less than 1.5 m per [...] Read more.
Friction stir lap welding has been utilized across research and industry for over a decade. However, difficulties in welding in the lap configuration without an interface-related defect have prevented the process from moving beyond low feed rates (generally less than 1.5 m per minute). As a means of making a huge leap in welding productivity, this study will evaluate friction stir welds made at 10 m per minute (mpm), detailing the changes to tool geometries and weld parameters that result in fully consolidated welds. Characterization of the subsequent material properties, namely through optical microscopy, CT scanning, microhardness testing, tensile and fatigue testing, hermetic seal pressure tests, and electron backscattered diffraction, is presented as a means of demonstrating the quality and repeatability of friction stir lap welds made at 10 mpm. Fully consolidated welds were produced at spindle speeds 5.5% faster and 2.9% slower than nominal values and weld depths ranging from 1% shallower to 8.2% deeper than nominal values. Additionally, the loading direction of the weld had a significant impact on tensile properties, with the advancing side of the weld measured to be 16% stronger in lap-shear tensile and 289% fatigue life improvement under all loading conditions measured when compared to the retreating side. Full article
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