Search Results (363)

Recently, environmental issues have compelled people worldwide to pursue sustainability and adopt circular economy practices across all engineering sectors, including polymer engineering and composite fabrication. A transition towards fabric-reinforced thermoplastics (FRTPs), a greener solution, has been recommended in recent years. On the other hand, utilizing recovered reinforcing phases, such as recycled carbon fiber (rCF), has attracted tremendous attention. In this framework, the aim of this research is to investigate the performance of acrylic-based FRTPs (Elium^® resin developed by Arkema). Woven virgin carbon fiber (vCF) and non-woven recycled carbon fiber (rCF) fabrics were used as reinforcement architectures for the fabrication of composites via resin infusion. The optimized formulation selected for the matrix showed flexural modulus and flexural strength of 5 GPa and 78 MPa, respectively. Composites prepared with woven vCF reached 36 GPa and 620 MPa values of flexural modulus and strength, respectively. The study of non-woven fabric is of particular interest, because the web is composed of recycled carbon fibers obtained from end-of-life (EoL) thermoset composite components. The results were promising; the flexural modulus reached 8 GPa, and the flexural strength was 113 MPa. Improvements are anticipated, especially in the parameters and conditions of the molding process. Full article

This study investigates the use of a local fiber, specifically milkweed that grows in Quebec, Canada, for nonwoven building applications. Milkweed is a natural fiber with an ultra-lightweight hollow structure that provides excellent acoustic and thermal insulation properties. To provide three-dimensional stability to nonwovens, milkweed fibers were blended with a low-melt fiber composed of a polyethylene terephthalate core and a polyolefin sheath (LM 2.2), and polylactic acid (PLA) fibers. Several nonwovens with different fiber contents were manufactured using an air-laid Spike process. The nonwovens were compared with a commercially available thermal insulation material made of 100% hemp. The thermal conductivity and thermal resistance were measured at different temperatures. The sound absorption coefficient of the nonwovens was determined both using an impedance tube and the Johnson–Champoux–Allard (JCA) acoustic model. The results showed that all nonwovens exhibit thermal conductivity values below 70 mW/m·K at temperatures ranging from −4 °C to 24 °C, which are lower than many materials commonly used in building applications. A sample presented a thermal resistance that is 8%, 10%, and 45% higher than those of rock wool, polyisocyanurate (PIR), and fiberglass, respectively. Full article

The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article

Ozone is a powerful destructive agent in the oxidative process of polymer composites. The destructive ability of ozone depends primarily on its concentration, duration of exposure, the type of polymer, and its matrix structure. In this work, nonwoven PLA/NR fibers with natural rubber contents of 5, 10, and 15 wt.% were obtained, which were then subjected to ozone oxidation for 800 min. The effect of ozone treatment was estimated using various methods of physicochemical analysis. The visual effect was manifested in the form of a change in the color of PLA/NR fibers. The method of differential scanning calorimetry revealed a change in the thermophysical characteristics. The glass transition and cold crystallization temperatures of polylactide shifted toward lower temperatures, and the degree of crystallinity increased. It was found that in PLA/NR fiber samples, the degradation process predominates over the crosslinking process, as an increase in the melt flow rate by 1.5–1.6 times and a decrease in the correlation time determined by the electron paramagnetic resonance method were observed. The IR Fourier method recorded a change in the chemical structure during ozone oxidation. The intensity of the ether bond bands changed, and new bands appeared at 1640 and 1537 cm⁻¹, which corresponded to the formation of –C=C– bonds. Full article

For the first time, electrospinning has been used to recycle polyacrylonitrile terpolymer (PAN) waste following the solid-phase N-methylmorpholine-N-oxide (NMMO) process from PAN solutions in DMSO into nonwoven materials. The morphology of the obtained material has been studied. The material derived from secondary raw materials was compared to the material from the original PAN using IR spectroscopy, X-ray diffraction, scanning electron microscopy, and atomic force microscopy. It has been demonstrated that the chemical changes of PAN that occur during NMMO processing do not interfere with nonwoven material manufacture. Spun PAN nonwovens with different histories have similar morphology. It has been shown that the elastic modulus of ultrafine fibers depends on the history of PAN. Single monofilaments produced from initial PAN have a threefold greater elastic modulus than fibers spun from NMMO-recycled polymer. The revealed structure and properties of PAN fibers allow them to be considered as filter materials, as well as precursors of carbon nonwoven fabrics. Full article

Due to its superior maneuverability and concealment, the micro flapping-wing aircraft has great application prospects in both military and civilian fields. However, the development and optimization of lightweight materials have always been the key factors limiting performance enhancement. This paper designs the flapping mechanism of a single-degree-of-freedom miniature flapping wing aircraft. In this study, T800 carbon fiber composite material was used as the frame material. Three typical wing membrane materials, namely polyethylene terephthalate (PET), polyimide (PI), and non-woven kite fabric, were selected for comparative analysis. Three flapping wing configurations with different stiffness were proposed. These wings adopted carbon fiber composite material frames. The wing membrane material is bonded to the frame through a coating. Inspired by bionics, a flapping wing that mimics the membrane vein structure of insect wings is designed. By changing the type of membrane material and the distribution of carbon fiber composite materials on the wing, the stiffness of the flapping wing can be controlled, thereby affecting the mechanical properties of the flapping wing aircraft. The modal analysis of the flapping-wing structure was conducted using the finite element analysis method, and the experimental prototype was fabricated by using 3D printing technology. To evaluate the influence of different wing membrane materials on lift performance, a high-precision force measurement experimental platform was built, systematic tests were carried out, and the lift characteristics under different flapping frequencies were analyzed. Through computational modeling and experiments, it has been proven that under the same flapping wing frequency, the T800 carbon fiber composite material frame can significantly improve the stiffness and durability of the flapping wing. In addition, the selection of wing membrane materials has a significant impact on lift performance. Among the test materials, the PET wing film demonstrated excellent stability and lift performance under high-frequency conditions. This research provides crucial experimental evidence for the optimal selection of wing membrane materials for micro flapping-wing aircraft, verifies the application potential of T800 carbon fiber composite materials in micro flapping-wing aircraft, and opens up new avenues for the application of advanced composite materials in high-performance micro flapping-wing aircraft. Full article

A ceramic–metal composite was synthesized using sol–gel and electrospinning methods to serve as a SERS substrate. The precursors used were tetraethyl orthosilicate, aluminum nitrate, and zirconium, and polyvinylpyrrolidone was added to electrospun nonwoven fibrous membranes. The membranes were sintered, decorated with silver nanoparticles. The enhancement substrates were made of fibers of cylindric morphology with an average diameter of approximately 190 nm, a smooth surface, and 9 nm spherical particles decorating the surface of the fibers. The enhancement capacity of the substrates was tested using pyridine, methyl orange, methylene blue, crystal violet, and Eriochrome black T at different concentrations with Raman spectroscopy to determine whether the size and complexity of the analyte has an impact on the enhancement capacity. Enhancement factors of 2.53 × 10², 3.06 × 10¹, 2.97 × 10³, 4.66 × 10³, and 1.45 × 10³ times were obtained for the signal of pyridine, methyl orange, methylene blue, crystal violet, and Eriochrome black T at concentrations of 1 nM. Full article

The aim of this study was to compare the types, textile structures, labels, and fiber compositions of 64 red garments submitted as evidence in selected criminal cases between 2022 and 2024. The research enhanced the current knowledge of the characteristics of red clothing available to consumers and demonstrated the relevance of textile analysis in forensic science. Knitted fabrics were the most commonly used in the garments, followed by woven fabrics, nonwovens, and felts. Fiber identification focused on color and shade, generic classification, morphological structure, and chemical composition, revealing both similarities and distinctions among the samples. In a small percentage of cases, label information was found to be inaccurate. The study also examined the fiber content of threads, patches, logos, prints, and embroidery, underscoring the forensic potential of these often-overlooked elements. The identification of over 300 individual fibers enabled a critical evaluation of the analytical procedures and confirmed their effectiveness in forensic contexts. Full article

The growing accumulation of plastic packaging waste poses severe environmental and health challenges. To address these issues, significant research has been devoted to developing biodegradable films; however, their weak mechanical and barrier properties limit their practical utility. This study introduces an innovative multilayer film production method, combining electrospun polycaprolactone (PCL) fibers with a chitosan matrix. Two configurations were investigated: (1) nonwoven PCL layers placed between chitosan sheets and (2) a chitosan sheet sandwiched between two nonwoven PCL layers. Both systems were evaluated using PCL fibers derived from medical-grade and technical-grade polymers. The chitosan/polycaprolactone/chitosan (CH/PCL/CH) configuration demonstrated superior performance, achieving enhanced interlayer cohesion and significantly improved mechanical strength, durability, and barrier properties. Notably, this configuration achieved tensile strength and elongation at break values of 57.1 MPa and 36.3%, respectively—more than double those of pure chitosan films. This breakthrough underscores the potential of multilayered biopolymer films as eco-friendly packaging solutions, offering exceptional promise for sustainable applications in the food packaging industry. Full article

Electret filter media are electrostatically charged during the manufacturing process to activate effective electrical separation mechanisms. In order to investigate the influence of humidity on these mechanisms, the electric field, and filtration efficiency, a Direct Numerical Simulation (DNS) study of the aerosol deposition within wetted fibrous nonwoven filter media used in masks was carried out. Initial experimental investigations determined key properties of the filter material, including porosity, fiber diameter, and surface charge density. Using Micro-Computed Tomography (µCT), preferred locations for droplet deposition within the filter were identified. Additional experiments quantified the amount of water absorbed by the filter medium and assessed its impact on the existing electric field. Numerical simulations examined various models with differing porosity and fiber diameter, incorporating different levels of water content to analyze the changes in the electric field, flow velocity, and resulting filtration efficiency. The results provide valuable insights into the significant effects of fiber change on filtration performance, demonstrating the electret filter’s ability to partially compensate for the negative impacts of water. Full article

Graphene oxide (GO) films have attracted significant attention due to their potential in separation and filtration applications. Based on their unique lamellar structure and ultrathin nature, GO films are difficult to maintain in a free-standing form and typically require substrate support. Consequently, understanding their film formation behavior and mechanisms on substrates is of paramount importance. This work employs commonly used nonwoven fibrous membranes as substrates and guided by the coffee-ring theory, systematically investigates the film formation behaviors, film morphology, and underlying mechanisms of GO films on fibrous membranes with varying wettability. Fibrous membranes with different wetting properties—hydrophilic, hydrophobic, and superhydrophobic—were prepared via electrospinning and initiated chemical vapor deposition (iCVD) surface modification techniques. The spreading behaviors, deposition dynamics, capillary effects, and evaporation-induced film formation mechanisms of GO suspensions on these substrates were thoroughly examined. The results showed that GO formed belt-like, ring-like, and circular patterns on the three fibrous membranes, respectively. GO films encapsulated more than the upper half, approximately the upper half, and the top portion of fibers, respectively. Pronounced wrinkling of GO films was observed except for those on the hydrophilic fibrous membrane. This work demonstrates that tuning the wettability of fibrous substrates enables precise control over GO film morphology, including fiber encapsulation, wrinkling, and coverage area. Furthermore, it deepens the understanding of the interactions between 1D nanofibers and 2D GO sheets at low-dimensional scales, laying a foundational basis for the optimized design of membrane engineering. Full article

Polybenzimidazole (PBI), a high-performance polymer known for its exceptional thermal stability and chemical resistance, was processed by solution electrospinning to manufacture fibrous non-woven membranes. The process was repeated under different conditions by adjusting four main settings: the polymer solution concentration, the flow rate, the voltage applied between the needle and the collector, and the separating distance. To clarify the interplay between process parameters and material properties, a Design of Experiment (DOE) approach was used to systematically analyze the effects of said parameters on microstructural properties, including fiber diameter, porosity, and air permeability, pointing out that the increase in viscosity improves fiber uniformity, while optimizing the applied voltage and the needle–collector distance enhances jet stability and solvent evaporation, crucial for defect-free fibrous microstructures. Post-processing via calendering further refined the membrane texture and properties, for example by reducing porosity and air permeability without significantly altering the fibrous morphology, particularly at low lamination ratios. Thermal and mechanical evaluations highlighted that the obtained electrospun PBI membranes exhibited enhanced flexibility, but lower tensile strength compared to cast films due to the underlying open pore microstructure. This integrated approach—combining experimental characterization, DOE-guided optimization, and post-processing via calendering—provides a systematic framework for tailoring PBI membranes for specific applications, such as filtration, fuel cells, and molecular sieving. The findings highlight the potential of PBI-based electrospun membranes as versatile materials, offering high thermal stability, chemical resistance, and tunable properties, thereby establishing a foundation for further innovation in advanced polymeric membrane design and applications for energy and sustainability. Full article

The interest in flexible and wearable electronics is increasing in both scientific research and in multiple industry sectors, such as medicine and healthcare, sports, and fashion. Thus, compatible power sources are needed to develop secondary batteries, fuel cells, supercapacitors, sensors, and dye-sensitized solar cells. Traditional liquid electrolytes pose challenges in the development of textile-based electronics due to their potential for leakage, flammability, and limited flexibility. On the other hand, gel electrolytes offer solutions to these issues, making them suitable choices for these applications. There are several advantages to using gel electrolytes in textile-based electronics, namely higher safety, leak resistance, mechanical flexibility, improved interface compatibility, higher energy density, customizable properties, scalability, and easy integration into manufacturing processes. However, it is also essential to consider some challenges associated with these gels, such as lower conductivity and long-term stability. This review highlights the application of gel electrolytes to textile materials in various forms (e.g., fibers, yarns, woven, knit, and non-woven), along with the strategies for their integration and their resulting properties. While challenges remain in optimizing key parameters, the integration of gel electrolytes into textiles holds immense potential to enhance conductivity, flexibility, and energy storage, paving the way for advanced electronic textiles. Full article

Waste tire textile fiber (WTTF), a secondary product from the processing of end-of-life tires, is predominantly disposed of through incineration or landfilling—both of which present significant environmental hazards. The incineration process emits large quantities of greenhouse gases (GHGs) as well as harmful substances such as dioxins and heavy metals, exacerbating air pollution and contributing to climate change. Conversely, landfilling WTTF results in long-term environmental degradation, as the synthetic fibers are non-biodegradable and can leach pollutants into the surrounding soil and water systems. These detrimental impacts emphasize the pressing need for environmentally sustainable disposal and reuse strategies. We found that 80% of WTTF was used for the production of thermal insulation mats. The other part, i.e., 20% of the raw material, used for the twining, stabilization, and improvement of the properties of the mats, consisted of recycled polyester fiber (RPES), bicomponent polyester fiber (BiPES), and hollow polyester fiber (HPES). The research shows that 80% of WTTF produces a stable filament for sustainable thermal insulating mat formation. The studies on sustainable thermal insulating mats show that the thermal conductivity of the product varies from 0.0412 W/(m∙K) to 0.0338 W/(m∙K). The tensile strength measured parallel to the direction of formation ranges from 5.60 kPa to 13.8 kPa, and, perpendicular to the direction of formation, it ranges from 7.0 kPa to 23 kPa. In addition, the fibers, as well as the finished product, were characterized by low water absorption values, which, depending on the composition, ranged from 1.5% to 4.3%. This research is practically significant because it demonstrates that WTTF can be used to produce insulating materials using non-woven technology. The obtained thermal conductivity values are comparable to those of conventional insulating materials, and the measured mechanical properties meet the requirements for insulating mats. Full article

Recycling carbon-fiber-reinforced plastics (CFRPs) is crucial for sustainable material utilization, particularly in aerospace applications, where large quantities of prepreg waste are generated. This study investigated the mechanical properties of highly oriented recycled CFRP (rCFRP) molded using vacuum-assisted resin transfer molding (VaRTM), wet-layup, and traditional RTM methods. Recycled carbon fibers (rCFs) obtained via solvolysis and pyrolysis were processed into nonwoven preforms to ensure fiber alignment through carding. The influence of molding methods, fiber recycling techniques, and fiber orientation on mechanical performance was examined through tensile tests, fiber volume fraction (Vf) analysis, and scanning electron microscopy observations. The results indicated that the solvolysis-recycled rCF exhibited superior interfacial adhesion with the resin, leading to a higher tensile strength and stiffness, particularly in the RTM process, where a high Vf was achieved. Wet-layup molding effectively reduced the void content owing to autoclave curing, maintaining stable properties even with pyrolyzed rCF. VaRTM, while enabling vacuum-assisted resin infusion, exhibited a higher void content, limiting improvements in mechanical performance. This study highlights that tailoring the molding method according to the desired performance, such as increasing stiffness potential by enhancing Vf in RTM or improving tensile strength by improving fiber–matrix adhesion in wet-layup molding, is critical for optimizing rCFRP properties, providing important insights into sustainable CFRP recycling and high-performance material design. Full article