Search Results (3,492)

In this study, a high-performance MoS₂-based strain-gauge pressure was sensor fabricated entirely below 80 °C, enabling direct integration onto flexible polyethylene terephthalate (PET) substrates. The sensor comprised a three-layer MoS₂ channel (~2 nm) patterned via dry transfer and O₂/Ar plasma etching, interfaced with Cr/Au electrodes. This wafer-scale and cost-effective fabrication route preserves the crystallinity of the film and prevents substrate degradation. The sensor achieved a gauge factor of ~104 under compression, representing a fifty-fold improvement over conventional metal foil gauges (~2), with a linear response across both compressive and tensile regimes. Mechanical robustness was confirmed through repeated bending and tape adhesion tests, with no degradation in electrical performance. When configured as a Wheatstone bridge, this device exhibits normalized sensitivity suitable for real-time monitoring, with response and recovery times below 200 ms. These results establish O₂/Ar-plasma-patterned MoS₂ architectures as a scalable, cost-effective platform for next-generation flexible sensors, outperforming metal-foil technology in applications including seat-occupancy detection, wearable physiological monitoring, and tactile interfaces for soft robotics. Full article

The field of electrochemical devices, encompassing energy storage, fuel cells, electrolysis, and sensing, is fundamentally reliant on the electrode materials that govern their performance, efficiency, and sustainability. Traditional materials, while foundational, often face limitations such as restricted reaction kinetics, structural deterioration, and dependence on costly or scarce elements, driving the need for continuous innovation. Emerging electrode materials are designed to overcome these challenges by delivering enhanced reaction activity, superior mechanical robustness, accelerated ion diffusion kinetics, and improved economic feasibility. In energy storage, for example, the shift from conventional graphite in lithium-ion batteries has led to the exploration of silicon-based anodes, offering a theoretical capacity more than tenfold higher despite the challenge of massive volume expansion, which is being mitigated through nanostructuring and carbon composites. Simultaneously, the rise of sodium-ion batteries, appealing due to sodium’s abundance, necessitates materials like hard carbon for the anode, as sodium’s larger ionic radius prevents efficient intercalation into graphite. In electrocatalysis, the high cost of platinum in fuel cells is being addressed by developing Platinum-Group-Metal-free (PGM-free) catalysts like metal–nitrogen–carbon (M-N-C) materials for the oxygen reduction reaction (ORR). Similarly, for the oxygen evolution reaction (OER) in water electrolysis, cost-effective alternatives such as nickel–iron hydroxides are replacing iridium and ruthenium oxides in alkaline environments. Furthermore, advancements in materials architecture, such as MXenes—two-dimensional transition metal carbides with metallic conductivity and high volumetric capacitance—and Single-Atom Catalysts (SACs)—which maximize metal utilization—are paving the way for significantly improved supercapacitor and catalytic performance. While significant progress has been made, challenges related to fundamental understanding, long-term stability, and the scalability of lab-based synthesis methods remain paramount for widespread commercial deployment. The future trajectory involves rational design leveraging advanced characterization, computational modeling, and machine learning to achieve holistic, system-level optimization for sustainable, next-generation electrochemical devices. Full article

Two-dimensional carbide crystals (MXenes) are emerging as a promising platform for the development of novel gas sensors, offering advantages in energy efficiency and tunable analyte selectivity. One of the most effective strategies to enhance and tailor their functional performance involves forming hetero-structured composites with metal oxides. In this work, we explore a chemiresistive effect in double-metal MXene of Ti_0.2V_1.8C and its composites with 2 mol. % SnO₂ and Co₃O₄ nanocrystalline oxides toward feasibility tests with alcohol and ammonia vapor probes. The materials were characterized by simultaneous thermal analysis, X-ray diffraction analysis, Raman spectroscopy, and scanning/transmission electron microscopy. Gas-sensing experiments were carried out on composite layers deposited on multi-electrode substrates to be exposed to the test gases, 200–2000 ppm concentrations, at an operating temperature of 370 °C. The developed sensor array demonstrated clear analyte discrimination. The distinct sensor responses enabled a selective identification of vapors through linear discriminant analysis, demonstrating the further potential of MXene-based materials for integrated electronic nose applications. Full article

This study investigated the efficacy of electrochemical treatment of a water-soluble cutting fluid (SCF) solution using Al, Fe, and stainless steel (SUS304) scraps as three-dimensional (3D) electrode packing materials. The SCF solution had an initial COD_Cr of approximately 109,000 mg·L⁻¹, a TOC of approximately 25,000 mg·L⁻¹, and an initial pH of 9.65. During treatment, the pH remained in the alkaline range (9.99–10.67), and the solution conductivity was approximately 1000 μS·cm⁻¹. Using a conventional two-dimensional (2D) configuration, Al exhibited the highest removal efficiencies (TOC: 58.55%; COD_Cr: 57.12%). An applied current of 0.8 A, corresponding to a current density of 5.00 mA·cm⁻² based on the geometric electrode area, and an inter-electrode distance of 40 mm provided an optimal balance between treatment performance and energy consumption. Under these optimized conditions, the introduction of metal scraps as 3D packing media significantly enhanced treatment efficiency. Al scrap (20 g) achieved the highest TOC removal (69.55%), while Fe scrap showed superior COD_Cr removal (87.42% at 40 g) with the lowest specific energy consumption (0.27 kWh·kg⁻¹ COD_removed). The energy consumption of the baseline D system was 0.46 kWh·kg⁻¹ COD_removed(cage O) and 0.72 kWh·kg⁻¹ COD_removed(cage X). Overall, scrap-based 3D electrodes effectively improved organic removal and energy performance, demonstrating their potential as low-cost and sustainable electrode materials for the electrochemical pre-treatment of high-strength oily wastewater. Full article

The textile industry is one of the largest consumers of water worldwide and generates highly complex and pollutant-rich textile wastewater (TWW). Due to its high load of recalcitrant organic compounds, dyes, salts, and heavy metals, TWW represents a major environmental concern and a challenge for conventional treatment processes. Among advanced alternatives, electrooxidation (EO) and membrane technologies have shown great potential for the efficient removal of dyes, organic matter, and salts. This review provides a critical overview of the application of EO and membrane processes for TWW treatment, highlighting their mechanisms, advantages, limitations, and performance in real industrial scenarios. Special attention is given to the integration of EO and membrane processes as combined or hybrid systems, which have demonstrated synergistic effects in pollutant degradation, fouling reduction, and water recovery. Challenges such as energy consumption, durability of electrode and membrane materials, fouling, and concentrate management are also addressed. Finally, future perspectives are proposed, emphasizing the need to optimize hybrid configurations and ensure cost-effectiveness, scalability, and environmental sustainability, thereby contributing to the development of circular water management strategies in the textile sector. Full article

Metal materials are widely used in power grid infrastructure, but they are prone to metal corrosion due to long-term exposure to various environmental conditions, resulting in significant losses. The existing superhydrophobic coatings have good anti-corrosion performance, but poor wear resistance. Therefore, it is extremely important to improve the wear resistance of superhydrophobic coatings. In this study, a kind of fluorine-modified SiO₂ particle was prepared with pentafluorooctyltrimethoxysilane (FAS-13) as the low surface energy modifier, following the fabrication of a superhydrophobic coating on metal substrate via a PDMS-doped spray deposition method to reinforcement wear resistance property. XPS, FT-IR and Raman spectra confirmed the successful introduction of FAS-13 on SiO₂ particles, as evidenced by the characteristic fluorine-related peaks. TGA revealed that the fluorine modified SiO₂ (F-SiO₂) particles exhibited excellent thermal stability, with an initial decomposition temperature of 354 °C. From the perspective of surface morphology, the relevant data indicated a peak-to-valley height difference of only 88.7 nm, with Rq of 11.9 nm and Ra of 8.86 nm. And it also exhibited outstanding superhydrophobic property with contact angle (CA) of 164.44°/159.48°, demonstrating remarkable self-cleaning performance. And it still maintained CA of over 150° even after cyclic abrasion of 3000 cm with 800 grit sandpaper under a 100 g load, showing exceptional wear resistance. In addition, it was revealed that the coated electrode retained a high impedance value of 8.53 × 10⁸ Ω·cm² at 0.1 Hz after 480 h of immersion in 5 wt% NaCl solution, with the CPE exponent remaining close to unity (from 1.00 to 0.97), highlighting its superior anti-corrosion performance and broad application prospects for metal corrosion prevention. Full article

Metal oxide nanomaterials have emerged as transformative materials in the quest to enhance the energy density and overall performance of lithium-ion batteries (LIBs) and solid-state batteries (SSBs). Their unique properties—including their large surface areas and short ion diffusion pathways—make them ideal for next-generation energy storage technologies. In LIBs, the high surface-to-volume ratio of metal oxide nanomaterials significantly enlarges the active interfacial area and shortens the lithium-ion diffusion paths, leading to an improved high-rate performance and enhanced energy density. Transition metal oxides (TMOs) such as nickel oxide (NiO), copper oxide (CuO), and zinc oxide (ZnO) have demonstrated significant theoretical capacities, while binary systems like NiCuO offer further improvements in cycling stability and energy output. Additionally, layered lithium-based TMOs, particularly those incorporating nickel, cobalt, and manganese, have shown remarkable promise in achieving high specific capacities and long-term stability. The synergistic integration of metal oxides with carbon-based nanostructures, such as carbon nanotubes (CNTs), enhances the electrical conductivity and structural durability further, leading to a superior electrochemical performance in LIBs. In SSBs, the use of oxide-based solid electrolytes like garnet-type Li₇La₃Zr₂O₁₂ (LLZO) and sulfide-based electrolytes has facilitated the development of high-energy-density systems with excellent ionic conductivity and chemical stability. However, challenges such as high interfacial resistance at the electrode–electrolyte interface persist. Strategies like the application of lithium niobate (LiNbO₃) coatings have been employed to enhance interfacial stability and maintain electrochemical integrity. Furthermore, two-dimensional (2D) metal oxide nanomaterials, owing to their high active surface areas and rapid ion transport, have demonstrated considerable potential to boost the performance of SSBs. Despite these advancements, several challenges remain. Morphological optimization of nanomaterials, improved interface engineering to reduce the interfacial resistance, and solutions to address dendrite formation and mechanical degradation are critical to achieving the full potential of these materials. Full article

Metal electrodeposition on additively manufactured lattice structures enables the creation of functionally graded hybrid components with enhanced mechanical properties. However, predicting coating thickness distribution remains challenging due to complex current density fields in intricate geometries. This study develops and validates a finite element electrochemical simulation model for predicting coating thickness distribution in lattice structures using COMSOL Multiphysics 6.1. The model incorporates Butler–Volmer electrode kinetics, mass transport limitations, and the Laplace equation for current distribution. Experimental validation was performed using FCCZ lattice structures electrochemically coated with nickel for 24 h at 200 A/m². CT scanning analysis revealed mean absolute errors of 5.25% between simulation and experiment after model calibration. The validated model successfully captures the exponential coating gradient from exposed edges to internal regions and provides a robust predictive tool for coating thickness distribution, which is essential for the effective design and optimization of electrochemically metallized lattice structures. Full article

This study investigates amorphous anodized porous TiO₂ (a-TiO₂) as a substrate for iridium-based oxygen evolution catalysts. The substrates were prepared via anodization of Ti foil in a glycerol-based solution for 15 min @ 60 V. Nickel was subsequently electrodeposited to act both as a conductive and sacrificial layer for the galvanic deposition of iridium from an Ir(IV) chloro-complex solution. Electrochemical anodization resulted in a uniform IrO_x layer on the a-TiO₂ substrate, featuring Ir aggregates ~250 nm in size and an Ir:Ni atomic ratio of ca. 7, as determined by EDS analysis. The quantity of Ni determined by ICP-MS bulk analysis indicated that Ni resided also within the porous matrix. Varying the Ni deposition charge density (q_Ni) revealed that an intermediate loading (1463 mC cm⁻²) provided the best balance between Ir accessibility during the galvanic replacement step and electronic continuity. The optimized IrO_x/Ir-Ni/a-TiO₂ electrode achieved excellent OER performance (η = 344 mV @ 10 mA cm⁻²; 1.68 mA μg_Ir⁻¹ @ η = 300 mV) at an ultra-low Ir loading of 2.15 μg_Ir cm⁻² and demonstrated good short-term stability, with only a 20 mV potential increase over 4 h of continuous operation at 5.5 mA cm⁻². Overall, this strategy offers a scalable pathway for producing efficient OER electrodes with minimal noble metal loading. Full article

Tannery wastewater from textile-related industries poses treatment challenges due to its high load of recalcitrant pollutants. Various advanced hybrid treatments, such as electro-oxidation (EO), have been proposed but mainly focus on electrode material development. Several studies on EO using multiple electrode pairs with large electroactive surface areas exist, however, none have reported on mass transfer characterization. This study addresses these gaps by investigating the electro-degradation performance of active (mixed-metal oxide, MMO) and non-active (boron-doped diamond, BDD) anodes paired with carbonaceous (graphite) and non-carbonaceous (stainless steel, SS) cathodes under applied current densities of 2 to 6 mA/cm². A 2 L volume of simulated tannery wastewater containing recalcitrant tannic acid was treated using three electrode pairs with a total surface area of 500 cm². Results showed optimal condition was identified at 4 mA/cm² across all electrode combinations and better degradation using BDD anodes and SS cathodes, with total organic carbon (TOC) removed up to 500 mg/L (98% removal). Adopting the 3-electrode configuration, mass transfer coefficients ranged from 4.15 to 5.18 × 10⁻⁶ m/s. Energy consumption evaluation suggested MMO as a more cost-effective option, while BDD remained preferable for highly recalcitrant waste. Higher currents show diminishing returns due to mass transfer and parasitic reactions. Full article

Pharmaceutical contamination poses growing environmental risks, yet industrial adoption of advanced oxidation processes (AOPs) remains limited by high costs and the environmental impacts associated with specialized electrodes. This study demonstrates that unmodified aluminum electrodes achieve pharmaceutical degradation performance comparable to precious metal systems at dramatically reduced cost and carbon footprint. An aluminum-based electro-Fenton (EF) system was optimized for amlodipine (AML) removal through systematic evaluation of operational parameters. Under optimized conditions (pH 2.7, 35 mg L⁻¹ FeCl₃, 1.3 mM NaCl, 5 V), the system achieved 97% AML degradation within 15 min, following pseudo-first-order kinetics ($k=0.15$ min⁻¹). The mechanism combines hydroxyl radical oxidation with synergistic electrocoagulation resulting from anodic Al³⁺ release and cathodic Fe²⁺ regeneration. Sustainability assessment revealed exceptional performance: an energy consumption of 0.32 kWh m⁻³, a carbon footprint of 0.53 kg CO₂-eq m⁻³ (60–75% lower than conventional AOPs), and operational costs of $0.71–1.05 m⁻³. Aluminum electrodes cost 100× less than platinum alternatives, with the generated Al(OH)₃ sludge offering valorization potential. This work demonstrates that high-performance electrochemical remediation is achievable using Earth-abundant materials, providing a scalable and cost-effective alternative for pharmaceutical wastewater treatment in resource-constrained settings. Full article

It is understood that 4-nitrophenol (4-NP) and its derivatives/isomers, such as m-NP and o-NP, are considered toxic nitroaromatic pollutants that pose health risks for human beings and have negative impacts on the environment. Therefore, monitoring of 4-NP is of particular importance to avoid the negative impacts of these environmental pollutants on aquatic life and human health. Electrochemical sensors have emerged as the most promising next-generation technology for the detection of environmental pollutants. The electrochemical method has been extensively used for the detection of 4-NP, p-NP, etc., which has delivered an interesting electrochemical performance. This review provides an overview of the advances in electrode modifiers designed for the electrochemical detection of 4-NP and its isomers. This review includes the use of carbon-based materials, metal oxides, metal sulfides, metal-organic-frameworks (MOFs), conducting polymers, MXenes, covalent organic frameworks (COF), and composites for the development of 4-NP electrochemical sensors. Various electrochemical techniques, such as differential pulse voltammetry, square wave voltammetry, linear sweep voltammetry, cyclic voltammetry (CV), electrochemical impedance spectroscopy, and amperometry, are discussed for the detection of 4-NP and other isomers. Full article

Reverse electrodialysis (RED) enables the efficient conversion of the chemical potential difference between seawater and freshwater into electricity while simultaneously facilitating hydrogen production for integrated energy utilization. Nevertheless, the widespread deployment of RED remains constrained by the reliance on ruthenium–iridium-coated electrodes, which are expensive and resource-limited. This study proposes the adoption of titanium-based redox electrodes as a replacement for traditional precious metal electrodes and employs a novel spike structure to accelerate hydrogen bubble detachment. The electrochemical performance of titanium electrodes in an RED hydrogen production system was systematically evaluated experimentally. The influences of several parameters on the RED system performance were systematically examined under these operating conditions, including the ruthenium–iridium catalytic layer, operating temperature (15 to 45 °C), electrode rinse solution (ERS) concentration (0.1 to 0.7 M), and flow rate (50 to 130 mL·min⁻¹). Experimental results demonstrate that optimized titanium redox electrodes maintain high electrocatalytic activity while significantly reducing system costs. Under optimal conditions, the hydrogen yield of the Ti redox electrode reached 89.7% of that achieved with the mesh titanium plate coated oxide iridium and oxide ruthenium as electrodes, while the electrode cost was reduced by more than 60%. This is also one of the cost-cutting solutions adopted by RED for its development. Full article

The quantity, size, and distribution of non-metallic inclusions in High-Strength Low-Alloy (HSLA) steel critically influence its service performance. Conventional detection methods often fail to adequately characterize extreme inclusion distributions in large-section components. This study developed an integrated full-process inclusion analysis system combining high-precision motion control, parallel optical imaging, and laser spectral analysis technologies to achieve rapid and automated identification and compositional analysis of inclusions in meter-scale samples. Through systematic investigation across the industrial process chain—from a dia. 740 mm consumable electrode to a dia. 810 mm electroslag remelting (ESR) ingot and finally to a dia. 400 mm forged billet—key process-specific insights were obtained. The results revealed the effective removal of Type D (globular oxides) inclusions during ESR, with their counts reducing from over 8000 in the electrode to approximately 4000–7000 in the ingot. Concurrently, the mechanism underlying the pronounced enrichment of Type C (silicates) in the ingot tail was elucidated, showing a nearly fourfold increase to 1767 compared to the ingot head, attributed to terminal solidification segregation and flotation dynamics. Subsequent forging further demonstrated exceptional refinement and dispersion of all inclusion types. The billet tail achieved exceptionally high purity, with counts of all inclusion types dropping to extremely low levels (e.g., Types A, B, and C were nearly eliminated), representing a reduction of approximately one order of magnitude. Based on these findings, enhanced process strategies were proposed, including shallow molten pool control, slag system optimization, and multi-dimensional quality monitoring. An intelligent analysis framework integrating a YOLOv11 detection model with spectral feedback was also established. This work provides crucial process knowledge and technological support for achieving the quality control objective of “known and controllable defects” in HSLA steel. Full article

The adoption of silicon-graphite composites as anode materials for the next generation of lithium-ion batteries with enhanced specific capacity requires complex technological efforts in order to mitigate the problem of the quick performance fading of electrodes due to the mechanical degradation of materials. The matter is currently being addressed in terms of electrolyte components, polymer binders, materials structure and morphology itself, as well as current collector design, which differ greatly in cost and scalability. The present work describes the efficacy of Cu foil perforation—a simple, low-cost, and easily scalable approach—as a means of Si/C composite anode performance stabilization during extensive charge-discharge cycling. The NMC||Si/C pouch-type full cells demonstrated over 90% of initial capacity retention after 100 charge-discharge cycles in the case of a 250 µm perforated Cu foil used as a current collector, compared to only 60% capacity left in the same conditions for plain Cu foil as an anode. The obtained result is related to the prevention of anode material delamination off the foil surface as a result of silicon expansion and contraction, which is achieved through the formation inter-penetrating metal-composite structure and the presence of “stitches”, connecting and holding both sides of the electrode tightly attached to the current collector. Full article