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16 pages, 10037 KB  
Article
Thermal Characterization and Theoretical Optical Assessment of Fe-Rich Scoria-Based Glasses Prepared from Natural and Industrial Waste Resources
by Shoroog Alraddadi
Crystals 2026, 16(7), 436; https://doi.org/10.3390/cryst16070436 - 5 Jul 2026
Abstract
In this study, five Fe-rich scoria-based glass compositions were prepared using natural scoria, recycled glass cullet, limestone, and magnesite through the melt-quenching technique at a temperature of 1400 °C for 2 h. The effect of Fe2O3 content (2.9–14.5 wt%) on [...] Read more.
In this study, five Fe-rich scoria-based glass compositions were prepared using natural scoria, recycled glass cullet, limestone, and magnesite through the melt-quenching technique at a temperature of 1400 °C for 2 h. The effect of Fe2O3 content (2.9–14.5 wt%) on the thermal behavior, crystallization, density, and predicted optical properties of glass was investigated. Differential thermal analysis revealed that increasing Fe2O3 content leads to a variation in glass transition (Tg = 632–669 °C) and an increase in softening temperatures (Ts = 711–737 °C), accompanied by an expanded thermal stability window (∆T = Tx − Tg) up to 254 °C, indicating enhanced resistance to crystallization and improved thermal stability. The density measurement showed a non-monotonic variation with composition, due to the combined effect of Fe2O3 enrichment and network structural modification. The crystallization behavior of the Fe-rich scoria-based glass (H50) was further studied after heat treatment at 900 °C and at 950 °C using XRD and SEM analysis. The heated samples exhibited the formation of crystalline phases including diopside, gehlenite, wollastonite, maghemite, and anorthite. While SEM observation revealed progressive crystal growth and microstructural densification with increasing heat treatment temperature, indicating the transformation from glass to glass–ceramic. In addition, a semi-empirical optical assessment based on literature-derived models suggested increased absorptance from 97.26% to 98.83% and reduced reflectance with increasing Fe2O3 content. However, these optical parameters show theoretical estimates and require experimental validation. These findings demonstrate the potential of Fe-rich scoria-based glasses as thermally stable materials for high-temperature and energy-related applications while using natural and industrial waste sources. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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20 pages, 4151 KB  
Article
Mechanical Performance Investigation of Recycled HDPE Reinforced with Nanoclay for Enhanced Strength and Sustainability
by Sundarakannan Rajendran, Sakthivel Sankaran, Geetha Palani, Magdalena Niemczewska-Wójcik, Thirumalai Kumaran Sundaresan, Uthayakumar Marimuthu and Koppiahraj Karuppiah
Polymers 2026, 18(13), 1615; https://doi.org/10.3390/polym18131615 - 29 Jun 2026
Viewed by 245
Abstract
The increasing demand for sustainable materials has intensified efforts to enhance the performance of recycled polymers for engineering applications. This study investigates the effect of nanoclay reinforcement on the mechanical properties of recycled high-density polyethylene (rHDPE). Nanoclay was incorporated into rHDPE at varying [...] Read more.
The increasing demand for sustainable materials has intensified efforts to enhance the performance of recycled polymers for engineering applications. This study investigates the effect of nanoclay reinforcement on the mechanical properties of recycled high-density polyethylene (rHDPE). Nanoclay was incorporated into rHDPE at varying loadings through melt blending, and the resulting composites were evaluated in terms of tensile, flexural, impact, and hardness properties. The tensile strength and tensile modulus improved significantly with increasing nanoclay content, reaching maximum values of 31.27 MPa and 2.39 GPa, respectively, at 1.5 wt% nanoclay, corresponding to increases of 23.11% and 47.53% relative to unreinforced rHDPE. Similarly, the flexural strength and flexural modulus attained peak values of 25.88 MPa and 1105.08 MPa at 1.5 wt% nanoclay, representing improvements of 12.57% and 15.49%, respectively. Impact strength exhibited a different trend, achieving a maximum value of 73.58 kJ/m2 at 0.5 wt% nanoclay before decreasing at higher loadings, indicating a transition towards more brittle behaviour. Hardness increased progressively with nanoclay addition and reached a maximum value of 68.06 Shore D at 1.5 wt%, exceeding both unreinforced rHDPE and virgin HDPE. The overall results demonstrate that nanoclay effectively compensates for the mechanical degradation associated with recycling by enhancing stiffness, strength, and surface hardness. Among the investigated formulations, 1.5 wt% nanoclay provided the optimum balance of mechanical performance, while higher loadings led to reduced reinforcement efficiency due to particle agglomeration. These findings highlight the potential of nanoclay-reinforced rHDPE as a sustainable, high-performance material for applications in packaging, construction, and automotive components, thereby supporting circular economy initiatives and resource-efficient material development. Full article
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20 pages, 3023 KB  
Article
Geological Significance of the Kekedieba Ophiolitic Melange in Taxkorgan, West Kunlun: Evidence from Trace Elements and Isotopes
by Junsheng Zhong, Chengguang He, Dongzhuang Hou, Xinrui Zhang and Li Bai
Minerals 2026, 16(7), 677; https://doi.org/10.3390/min16070677 - 27 Jun 2026
Viewed by 157
Abstract
Ophiolites are fragments of ancient oceanic lithosphere, serving as geological indicators for reconstructing ocean-continent transitions, plate convergence and paleo-ocean evolution in orogenic belts. The Kekedieba ophiolite was recently identified during a 1:50,000 regional geological survey. To constrain its formation age, material source and [...] Read more.
Ophiolites are fragments of ancient oceanic lithosphere, serving as geological indicators for reconstructing ocean-continent transitions, plate convergence and paleo-ocean evolution in orogenic belts. The Kekedieba ophiolite was recently identified during a 1:50,000 regional geological survey. To constrain its formation age, material source and tectonic setting, this study conducted systematic petrological observations, geochemical testing and zircon U-Pb geochronological analyses on the ophiolite. This ophiolite consists of typical end-members, such as cumulate gabbro and diabase dykes. Trace element analyses and geochemical discrimination diagrams reveal that the basalts exhibit geochemical characteristics typical of mid-ocean ridge basalt (MORB), and the ophiolite suite as a whole belongs to the low-K tholeiite series. Differences in the degree of partial melting in the source region among various end-member rocks further indicate the complexity of its tectonic setting. LA-ICP-MS zircon U-Pb dating shows that the formation age of the gabbro is 321.4 ± 2.7 Ma, indicating that the Kekedieba ophiolite formed in the late Early Carboniferous. Combined with its tectonic slice-association relationship with Early Carboniferous island-arc volcanic rocks, it is identified as fragments of a SSZ-type supra-subduction zone ophiolite, which provides direct evidence for the subduction evolution of regional paleo-plates. Although some extrusive units retain MORB-like geochemical signatures inherited from early seafloor spreading, the island-arc affinities of the full lithological suite and subduction imprints in cumulates confirm a dominant SSZ origin. Full article
27 pages, 24518 KB  
Article
Polylactic Acid/Polymethylsilsesquioxane (PLA/PMSQ) Microparticle Composites: Development and Characterization
by Khadim Mboup, Fouad Erchiqui, Denis Rodrigue, Karima Ben Hamou and Abdessamad Baatti
J. Compos. Sci. 2026, 10(7), 336; https://doi.org/10.3390/jcs10070336 - 26 Jun 2026
Viewed by 267
Abstract
Polylactic acid (PLA) is a promising bio-based polymer, but its limited thermomechanical stability and low thermal conductivity restrict its use in thermoforming. This study aimed to investigate the influence of polymethylsilsesquioxane (PMSQ) microparticles (5–15 wt.%) on the thermal, mechanical, thermomechanical, rheological, and heat-transfer [...] Read more.
Polylactic acid (PLA) is a promising bio-based polymer, but its limited thermomechanical stability and low thermal conductivity restrict its use in thermoforming. This study aimed to investigate the influence of polymethylsilsesquioxane (PMSQ) microparticles (5–15 wt.%) on the thermal, mechanical, thermomechanical, rheological, and heat-transfer properties of PLA biocomposites prepared by melt blending and injection molding, with a focus on the thermomechanical properties and thermal conductivity. The results showed that PMSQ acted as an effective nucleating agent, reducing the cold crystallization temperature by up to 14 °C and increasing the crystallinity of PLA, while having little influence on its melting and glass transition temperatures. At 5 wt.% PMSQ, the storage modulus increased by 15% at 35 °C and the thermal conductivity improved by up to 23% at 75 °C, indicating enhanced thermomechanical stability and heat-transfer efficiency. In contrast, tensile strength, yield strength, and impact resistance decreased at higher PMSQ contents (10–15 wt.%), mainly due to particle agglomeration and the formation of defects observed by SEM. Rheological analyses further showed that PMSQ slightly modified the viscoelastic relaxation behavior of PLA. Among the investigated formulations, PLA containing 5 wt.% PMSQ provided the most favorable balance between thermal conductivity, thermomechanical and thermal stability, and mechanical performance. A limitation of the study is that the individual contribution of the coupling agent was not evaluated separately. Overall, the results demonstrate that low PMSQ contents represent an effective strategy for improving the thermal and thermomechanical performance of PLA and highlight the potential of PLA/PMSQ biocomposites for infrared-assisted thermoforming applications. Full article
(This article belongs to the Special Issue Sustainable Biocomposites, 3rd Edition)
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28 pages, 6053 KB  
Article
Peanut Shell Waste Valorization in 3D-Printed Biocomposites for Sustainable Food Packaging: Material Properties, Preservation Performance, and Biodegradability
by Matteo Sambucci, Rosa Rita Esposito, Flavia Marzulli, Irene Bavasso, Stefano Capezzone, Marianna Villano, Fabrizio Sarasini and Jacopo Tirillò
Polysaccharides 2026, 7(3), 76; https://doi.org/10.3390/polysaccharides7030076 - 25 Jun 2026
Viewed by 177
Abstract
This paper investigates the valorization of peanut shell powder (PSP), an abundant agro-industrial residue, as a biofiller for the development of sustainable 3D printable PLA-based composites for food packaging applications. A low-filled biocomposite containing 2.5 wt.% PSP was successfully processed into filament with [...] Read more.
This paper investigates the valorization of peanut shell powder (PSP), an abundant agro-industrial residue, as a biofiller for the development of sustainable 3D printable PLA-based composites for food packaging applications. A low-filled biocomposite containing 2.5 wt.% PSP was successfully processed into filament with dimensional tolerances suitable for fused deposition modeling printing. Thermal and melt flow analyses demonstrated that PSP marginally reduced the thermal stability of PLA while preserving its thermal transition temperatures and increasing the melt flow rate up to 51%. Differential scanning calorimetry revealed a slight increase in crystallinity in biocomposite filament compared to neat PLA pellets, mainly associated with thermo-mechanical processing of the extrusion, while the lower crystallinity degree relative to PLA extrudate suggested a negligible nucleating effect of PSP. To optimize print quality, different extrusion temperatures and infill flow rates were evaluated. The best mechanical performance was achieved at 200 °C and 130% flow rate, where reduced inter-filament porosity (5.2%) resulted in improved tensile strength and stiffness compared with the other printing conditions. Although mechanical properties remained lower than neat PLA, the material proved suitable for non-structural packaging applications. Prototype packaging boxes were fabricated and tested for the storage of fresh-cut melon. Compared with neat PLA packaging, the PLA-PSP system better preserved fruit firmness over 10 days, inhibited fungal growth, and delayed visible deterioration, highlighting the potential active role of PSP in food preservation. Anaerobic biodegradation tests conducted under mesophilic conditions confirmed that the addition of PSP did not hinder PLA biodegradability and slightly enhanced methane production. Overall, the results demonstrate that peanut shell waste can be effectively upcycled into functional 3D-printable biocomposites for sustainable packaging solutions. Full article
8 pages, 1588 KB  
Proceeding Paper
Mineral-Based PCM Composites from UAE Resources for Passive Cooling in Hot Climates
by Saleimah Alyammahi, Jinendrika Anushi Weliwita and Raid Musallam
Environ. Earth Sci. Proc. 2026, 43(1), 2; https://doi.org/10.3390/eesp2026043002 - 25 Jun 2026
Viewed by 79
Abstract
Passive thermal energy storage materials are effective for reducing cooling demand in hot climates. Paraffin-based phase change materials (PCMs) provide high latent heat storage but suffer from low thermal conductivity. This study investigates dolomite-enhanced paraffin PCM composites using locally sourced UAE minerals. Composites [...] Read more.
Passive thermal energy storage materials are effective for reducing cooling demand in hot climates. Paraffin-based phase change materials (PCMs) provide high latent heat storage but suffer from low thermal conductivity. This study investigates dolomite-enhanced paraffin PCM composites using locally sourced UAE minerals. Composites containing 5.7 wt.% and 11.4 wt.% dolomite were prepared and evaluated using controlled heating and cooling experiments with thermocouple monitoring. Results showed melting plateaus of approximately 55–60 °C for the baseline PCM, 59–64 °C for the 5.7 wt.% dolomite composite, and 56–60 °C for the 11.4 wt.% dolomite composite, while all samples exhibited stable solidification near 55–56 °C. Dolomite addition did not significantly alter phase transition temperature but slightly increased melting duration due to higher thermal mass, while maintaining stable thermal energy storage performance. Full article
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22 pages, 7240 KB  
Article
Numerical Simulation of Scrap Melting Utilizing Converter Gas Oxygen-Enriched Combustion in a Hot Metal Ladle
by Shen Li, Wenjie Huo, Yanzhuo Hu, Hang Liu, Shuhuan Wang, Tingliang Dong, Jianwei Wu, Junguo Li and Xin Yao
Processes 2026, 14(13), 2042; https://doi.org/10.3390/pr14132042 - 24 Jun 2026
Viewed by 211
Abstract
The blast furnace–basic oxygen furnace long process is the dominant steel production route in China. Increasing the scrap ratio is an effective way to reduce cost and carbon emissions, and scrap preheating is a key technology to achieve a high scrap ratio. To [...] Read more.
The blast furnace–basic oxygen furnace long process is the dominant steel production route in China. Increasing the scrap ratio is an effective way to reduce cost and carbon emissions, and scrap preheating is a key technology to achieve a high scrap ratio. To improve the low thermal efficiency and poor deep-bed melting performance of converter gas-based scrap preheating, an innovative process using oxygen-enriched combustion in a hot metal ladle is proposed. Numerical simulation is essential for capturing the complex multiphysics phenomena, as real-time monitoring of melting inside the packed scrap bed is extremely difficult. In this study, a novel multiphysics approach based on a User-Defined Function (UDF) is developed to dynamically track the progressive melting of the scrap skeleton, overcoming the key limitation of conventional enthalpy–porosity models that cannot capture the feedback between phase change and porous medium property evolution. A three-dimensional transient model was established, integrating turbulent combustion, gas–solid convective heat transfer in porous media, and solid–liquid phase change. The effects of impact pit depth, scrap porosity, and converter gas flow rate on temperature distribution, melting behavior, and thermal efficiency were systematically investigated. Results showed that porosity had the strongest influence; thermal efficiency increased from 33.92% to 65.59% as porosity rose from 0.6 to 0.8, due to a transition from conduction-dominated to coupled convection–conduction heat transfer. Converter gas flow rate exhibited a non-monotonic effect, peaking at 3688.14 m3·h−1, highlighting a trade-off between energy input and gas residence time, while impact pit depth showed a limited effect with diminishing returns. A 600 s full-process simulation revealed stage-dependent melting, and the initial phase was crucial for process optimization. The optimal condition, with a pit depth of 64 cm, porosity of 0.8, and converter gas flow rate of 3688.14 m3·h−1, achieved a 1.23% melting fraction and 65.59% thermal efficiency within 120 s. These findings clarify the combined roles of geometric confinement, permeability, and energy-residence time interactions, providing guidance for industrial scrap preheating design. Full article
(This article belongs to the Section Energy Systems)
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26 pages, 21661 KB  
Article
Synthesis, Thermal Stability, and Emission Properties of Eu2O3 and Tm2O3 Doped Halide Phosphate Glasses Based on the P2O5–ZnO–BaF2–LiCl–CdO System
by Reem D. Alshehri, Ali M. Alshehri, Badriah Sultan, Zahrah S. A. Almutawah, Khalid I. Hussein, Mohammed S. Alqahtani, Bozena Burtan-Gwizdala, Manuela Reben and El Sayed Yousef
Materials 2026, 19(13), 2706; https://doi.org/10.3390/ma19132706 - 23 Jun 2026
Viewed by 312
Abstract
The PZBLC glass system, with the molar composition 40P2O5–30ZnO–10BaF2–18LiCl–2.0CdO (mol%), was fabricated and subsequently doped with Eu2O3 and Tm2O3 using a melt-quenching technique. The thermal stability (ΔT), glass transition temperature (T [...] Read more.
The PZBLC glass system, with the molar composition 40P2O5–30ZnO–10BaF2–18LiCl–2.0CdO (mol%), was fabricated and subsequently doped with Eu2O3 and Tm2O3 using a melt-quenching technique. The thermal stability (ΔT), glass transition temperature (Tg), and linear refractive indices of the fabricated glass were evaluated. The spectroscopic parameters Ω2, Ω4, and Ω6, and the measured visible and near-infrared photoluminescence at the excitation wavelength depend on the type of rare-earth ions in the doped glasses and were estimated. The lifetimes of the relevant transition levels and the gain bandwidths (σem × Δλeff) of the fabricated glasses were evaluated. The PZBLC–Eu3+ glass, excited at 395 nm, exhibits an intense, high-purity red emission, whereas the PZBLC–Tm3+ glass, excited at 357 nm, shows a strong blue emission. The fabricated glasses are promising candidates as a solid source for visible-light emission with a high emission cross-section prepared by a low-cost technique. Full article
(This article belongs to the Special Issue Advanced Rare Earth Doped Functional Materials)
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36 pages, 5697 KB  
Article
Machine Learning Prediction of Thermal Properties of PHB/PHBV-Based Materials: A Quantitative Structure–Property Relationship Approach Using an Integrated Polymer Database
by Nikolaos P. Sotiropoulos, Leonidas Mindrinos, Jean-David Peltier, Konstantina V. Filippou, Marianna I. Kotzabasaki, Nikolaos Tsigkas and Chrysanthos Maraveas
Polymers 2026, 18(13), 1559; https://doi.org/10.3390/polym18131559 - 23 Jun 2026
Viewed by 423
Abstract
Bio-based and biodegradable polymers such as short-chain-length (scl) poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) are widely adopted in diverse areas such as healthcare, manufacturing, and packaging. However, high production costs and the complexity of tailoring their thermal properties, such as glass transition temperature (Tg), [...] Read more.
Bio-based and biodegradable polymers such as short-chain-length (scl) poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) are widely adopted in diverse areas such as healthcare, manufacturing, and packaging. However, high production costs and the complexity of tailoring their thermal properties, such as glass transition temperature (Tg), melting temperature (Tm), and crystallization temperature (Tc), hinder further adoption. The current study reported on the development of a raw dataset of PHB and PHBV materials compiled from 572 instances collected from the literature (558 instances) and in-house experiments (14 instances). The dataset encompassed compositional physicochemical parameters, molecular features, and corresponding thermal characteristics. After assessing data quality and filtering for completeness and available features, curated datasets were created for machine learning (ML) analysis. Two ML models, Random Forest (RF) and eXtreme Gradient Boosting (XGBoost), were utilized to predict values of Tg, Tc, and Tm using feature engineering methods that integrated chemistry-based descriptors with polymer-specific and experimental variables. The predictive performance of the models was systematically investigated using different combinations of input features to identify the most informative descriptor sets for each target property. The best-performing models were obtained using 118 data points for Tg and Tm and 201 data points for Tc, achieving R2 values of 0.77, 0.76, and 0.82 for Tg, Tc, and Tm, respectively. Despite the reliable prediction of the thermal properties of scl-PHAs, the main limitations of the study were the relatively small dataset size for certain targets and incomplete or missing reporting of experimental conditions in the literature sources, which may introduce variability in the compiled data. The findings implied that curated polymer datasets and interpretable ML models can support the rational design of sustainable polymers with tailored properties for specific applications. Full article
(This article belongs to the Special Issue Computational Modeling of Polymer Composites and Nanocomposites)
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26 pages, 43658 KB  
Article
Femtosecond Laser Texturing of Wood Coatings with Bio-Based Epoxy and Wax Additives for Enhanced Hydrophobicity
by Pieter Samyn, Patrick Cosemans and Olivier Malek
Micromachines 2026, 17(6), 759; https://doi.org/10.3390/mi17060759 - 22 Jun 2026
Viewed by 241
Abstract
Femtosecond laser surface texturing offers a promising route to tailor the functionality of bio-based wood coatings, yet the interplay between coating composition and laser processing remains poorly understood. In this study, bio-based epoxy coatings with eventual micronized wax additives were textured using a [...] Read more.
Femtosecond laser surface texturing offers a promising route to tailor the functionality of bio-based wood coatings, yet the interplay between coating composition and laser processing remains poorly understood. In this study, bio-based epoxy coatings with eventual micronized wax additives were textured using a femtosecond laser to investigate the effects of laser processing parameters on pattern formation and resulting hydrophobicity. The epoxy coatings containing PE, PE/PTFE, HDPE, and rice bran waxes at 1, 5, and 7 wt.-% were characterized in terms of morphology, roughness, wettability, and chemical stability, followed by systematic variation of pulse repetition rate and laser power. The results reveal that the ablation threshold strongly depends on intrinsic coating properties. Ablation resistance increases with surface roughness and wax melting enthalpy, reflecting the role of phase transition energy in laser–matter interaction. The wax-filled coatings exhibit a transition from melting-dominated behavior at low energy input to ablation-dominated behavior at a higher energy. Laser texturing enhances hydrophobicity in parallel with theoretical values calculated from the Cassie–Baxter wetting model, with the highest hydrophobicity achieved for coatings combining intrinsic hydrophobicity and stable pattern formation. Chemical analysis confirms limited degradation of the epoxy matrix without significant carbonization, while wax additives provide partial thermal shielding. Overall, this work demonstrates clear options for tailoring surface morphology and wettability of hydrophobic polymer coatings through controlled femtosecond laser processing. Full article
(This article belongs to the Special Issue Laser Micro/Nano-Fabrication, 2nd Edition)
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9 pages, 4465 KB  
Article
Co-Doped Nanoporous Fe3P Self-Supported Electrodes for Enhanced Alkaline Hydrogen Evolution
by Nana Yang, Ning Mi, Lin Lei, Kang Xi, Furong Xu and Haorui Liu
Nanomaterials 2026, 16(12), 761; https://doi.org/10.3390/nano16120761 - 17 Jun 2026
Viewed by 313
Abstract
Transition-metal phosphides are promising non-noble-metal electrocatalysts for alkaline hydrogen evolution, yet further improving their performance remains challenging. In this work, a Co-doped nanoporous Fe3P self-supported electrode was fabricated by vacuum high-frequency induction and melt spinning of Fe75Co5P [...] Read more.
Transition-metal phosphides are promising non-noble-metal electrocatalysts for alkaline hydrogen evolution, yet further improving their performance remains challenging. In this work, a Co-doped nanoporous Fe3P self-supported electrode was fabricated by vacuum high-frequency induction and melt spinning of Fe75Co5P20 precursor alloys, followed by electrochemical dealloying. Nanoporous Fe3P prepared from Fe80P20 was used as the reference. Structural analyses show that dealloying selectively removes the α-Fe phase while preserving the Fe3P framework, resulting in a three-dimensional nanoporous architecture. XPS results further confirm successful Co incorporation and reveal that Co doping modifies the local chemical environment of Fe and P. Benefiting from the combined effects of Co incorporation and the nanoporous structure, np-Co-Fe3P exhibits significantly improved HER performance in 1.0 M KOH, requiring only 70 mV to reach 10 mA cm−2, much lower than that of np-Fe3P (199 mV). In addition, np-Co-Fe3P shows a smaller Tafel slope of 94 mV dec−1, lower charge-transfer resistance, and a larger double-layer capacitance of 109.4 mF cm−2. This work demonstrates an effective strategy for enhancing the alkaline HER performance of Fe-based phosphides through the combination of Co incorporation and dealloying-derived nanoporous architecture. Full article
(This article belongs to the Section Energy and Catalysis)
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25 pages, 21604 KB  
Article
The Role of Temperature Field Distribution in the Microstructural Evolution of High-Strength Aluminum Alloys During Laser Powder Bed Fusion
by Mingjun Ding, Wenhui Yu, Jiaxing Xiao, Zhen Xiao, Junhao Sun, Dongfeng Qi, Lihua Zhu, Wuhong Xin and Hongyu Zheng
Coatings 2026, 16(6), 706; https://doi.org/10.3390/coatings16060706 - 12 Jun 2026
Viewed by 291
Abstract
Laser powder bed fusion (LPBF) of high-strength aluminum alloy 7075 (AA7075) is severely limited by hot cracking. However, the underlying mechanisms, particularly the coupling between thermal fields, solidification microstructure, and cracking behavior, remain insufficiently clarified. This study elucidates these mechanisms by integrating experimental [...] Read more.
Laser powder bed fusion (LPBF) of high-strength aluminum alloy 7075 (AA7075) is severely limited by hot cracking. However, the underlying mechanisms, particularly the coupling between thermal fields, solidification microstructure, and cracking behavior, remain insufficiently clarified. This study elucidates these mechanisms by integrating experimental characterization with thermal simulation to investigate the temperature field, microstructure, and cracking relationships in both AA7075 and a crack-resistant 7075-Er-Zr alloy. Results show that coarse hot crack morphology is highly dependent on linear energy density EL. In AA7075, EL < 450 J/m promotes laterally inclined cracks (short, narrow cracks extending from the melt pool boundary toward the track center), whereas EL higher than that value leads to the continuous centerline cracks (long, wide cracks along the track center). Fine microcracks are also observed at melt pool boundaries. The 7075-Er-Zr alloy demonstrates superior crack resistance. At EL = 600 J/m, longitudinal centerline cracks still penetrate along the track, but the alloy achieves crack-free tracks at 200 W with scanning speeds above 1000 mm/s, otherwise exhibiting only short discontinuous cracks. Microcracks at melt pool boundaries are markedly suppressed in the modified alloy. The enhanced crack resistance is attributed to Er/Zr-induced grain refinement and a transition to an equiaxed grain structure, which disrupts intergranular gaps. Critically, thermal simulations identify an annular region with a peak temperature gradient. In AA7075, this region develops aligned columnar grains that facilitate both microcracks and centerline cracks. In the 7075-Er-Zr alloy, microcracks are fully eliminated within this region. However, a residual crystallographic texture persists in the annular region, which promotes the continued occurrence of centerline cracks under high energy density (e.g., EL = 600 J/m). The annular region remains a critical weak link, and its microstructural control determines the prevailing crack type. This work provides a fundamental understanding of the thermal-microstructural origins of cracking and offers a theoretical foundation for developing crack-resistant aluminum alloys via LPBF. Full article
(This article belongs to the Special Issue Advances in Protective Coatings for Metallic Surfaces)
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19 pages, 3666 KB  
Article
Diffusion-Controlled Drug Release from Electrospun Poly(3-hydroxybutyrate) Fibers with Beaded Architecture: An Experimental and Modeling Study
by Alexey Iordanskii, Pavel Borovikov, Valentina Siracusa, Anatoliy Olkhov, Polina Tyubaeva, Sergey Frolov and Alexander Berlin
Int. J. Mol. Sci. 2026, 27(12), 5189; https://doi.org/10.3390/ijms27125189 - 8 Jun 2026
Viewed by 355
Abstract
The global transition from petrochemical to sustainable bio-based plastics has been strongly supported by electrospinning (ES), a versatile nanotechnology enabling the fabrication of ultrathin fibers with multifunctional properties. The solution ES process alongside the uniform fibers, a characteristic “beads-on-string” morphology, consisting of alternating [...] Read more.
The global transition from petrochemical to sustainable bio-based plastics has been strongly supported by electrospinning (ES), a versatile nanotechnology enabling the fabrication of ultrathin fibers with multifunctional properties. The solution ES process alongside the uniform fibers, a characteristic “beads-on-string” morphology, consisting of alternating cylindrical and spindle-like segments, is frequently observed. Once considered undesirable, these structures are now recognized as functional fibrous architectures with enhanced properties. This work explores the valorization of beaded fibers through combined experimental characterization and modeling, aiming to evaluate the impact of beading on drug diffusion and delivery performance. Poly(3-hydroxybutyrate) (PHB) was selected as the model biopolyester and dipyridamole (DPD) as the model drug. Ultrathin fibers were fabricated using the laboratory electrospinning device, EFV-1 (ICP, Moscow, Russia). The distance between the capillary nozzle and the anodic collector was set to 180 mm, with the capillary tip radius equal to 0.35 mm, and applied voltage between the electrodes was kept constant at 18 kV. Drug release profiles were obtained by simulating DPD diffusion in ellipsoidal (beads) and cylindrical fiber domains. Ultrathin fibers were fabricated by solution electrospinning under environmental conditions (at ambient temperature, 50% relative humidity). Morphology was analyzed via SEM, thermal properties via DSC, and structure via FTIR spectroscopy at different temperatures, including the melting point (~170 °C). Drug release kinetics were monitored using a UV-Vis spectroscopy. The impact of DPD diffusion within the ellipsoidal and cylindrical constituents of polymer filaments was considered to modulate release profiles for the development of innovative pharmaceutical platforms. Diffusion controlled drug release was computationally modeled using a specially designed simulation program, in good agreement with experimental data. The results demonstrate that morphological parameters significantly affect diffusion and release kinetics. The controlled exploitation of bead-on-string architectures may enable the design of electrospun materials with tunable absorption of pollutant filtration, mechanical performance, and flexibility in drug release profiles, for sustainable biopolymers like PHB. Full article
(This article belongs to the Section Materials Science)
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22 pages, 3889 KB  
Article
Exploratory Numerical Assessment of Hybrid-Melting-Point Phase Change Materials for Building Envelopes
by Hong Pan, Mohsin Ali Khan, Xuanyu Zhou, Mingli Li and Zhibin Lin
Processes 2026, 14(12), 1850; https://doi.org/10.3390/pr14121850 - 7 Jun 2026
Viewed by 303
Abstract
Phase change materials (PCMs) have been widely investigated for latent thermal energy storage in building envelopes; however, conventional single-melting-point PCMs often exhibit limited adaptability under dynamically varying thermal conditions. This study investigates the thermodynamic feasibility of hybrid-melting-point PCMs to improve transient thermal regulation [...] Read more.
Phase change materials (PCMs) have been widely investigated for latent thermal energy storage in building envelopes; however, conventional single-melting-point PCMs often exhibit limited adaptability under dynamically varying thermal conditions. This study investigates the thermodynamic feasibility of hybrid-melting-point PCMs to improve transient thermal regulation in multilayer building wall systems. A transient numerical model was developed to evaluate wall assemblies incorporating single and hybrid PCM configurations under structured dynamic thermal loading conditions representing mild, hot, and cold regimes. To isolate the influence of melting-point distribution, hybrid systems containing multiple phase-transition temperatures were compared against conventional single-transition PCM systems with identical total latent heat capacities. The results demonstrate that distributing melting thresholds broadens the effective activation temperature range and enhances attenuation of indoor temperature fluctuations under varying thermal loads. Compared with the conventional single-melting-point system, the proposed hybrid configuration reduced peak indoor temperature by up to 18.5% and increased the minimum indoor temperature by up to 51.9%. Additional material-level simulations revealed that staged phase transitions promote sequential latent heat activation and prolong thermal buffering behavior. The findings suggest that hybrid-melting-point PCMs can improve the transient thermal adaptability of PCM-integrated building envelopes without increasing total latent heat storage capacity. The present study is intended as an exploratory thermodynamic feasibility assessment rather than a climate-specific annual building-energy prediction framework. Full article
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Article
An Integrated Approach to the Design of PHBV-Based Blends: Structure–Property–Performance Relationships for Compostable Packaging
by Karlo Grgurević, Martina Miloloža Nikolić, Dajana Kučić Grgić and Vesna Ocelić Bulatović
Polymers 2026, 18(12), 1426; https://doi.org/10.3390/polym18121426 - 7 Jun 2026
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Abstract
Environmental concerns with petroleum-based polymers have accelerated the development of biodegradable alternatives, making poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) a promising candidate for sustainable packaging. However, its functional performance necessitates modification through blending. In this study, blends containing 65–85 wt.% polylactide (PLA) were investigated to establish structure–property [...] Read more.
Environmental concerns with petroleum-based polymers have accelerated the development of biodegradable alternatives, making poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) a promising candidate for sustainable packaging. However, its functional performance necessitates modification through blending. In this study, blends containing 65–85 wt.% polylactide (PLA) were investigated to establish structure–property relationships relevant to compostable packaging. The results reveal partial miscibility of the blends and pronouncedcomposition-dependent changes in morphology and thermal behavior, characterized by an increase in glass transition temperature and a decrease in PLA melting temperature. Increasing PLA content (≥80 wt.%) enhanced thermal stability, increasing the degradation temperature to 288.0 °C. In contrast, higher PHBV content (≥25 wt.%) significantly improved barrier properties of PLA, reducing oxygen and water vapor transmission rates to 74.47 cm3 m−2 day−1 and 29.11 g m−2 day−1, respectively. Biodegradation behavior revealed complete degradation of PHBV after 56 days, whereas PLA showed only 1.29% mass loss under identical conditions. In the blends, biodegradation proceeded preferentially through the PHBV phase, resulting in composition-dependent mass loss. Among the investigated compositions, PLA65/PHBV provided the most balanced combination of barrier performance, mechanical behavior, and biodegradation response. Overall, these findings demonstrate that tailoring composition enables the design of polymer systems for sustainable packaging applications. Full article
(This article belongs to the Special Issue Design and Performance of Compostable Polymeric Packaging Materials)
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