Polysaccharides in Advanced Packaging: Active Coatings, Safe Additives, and Green Processing

A special issue of Polysaccharides (ISSN 2673-4176).

Deadline for manuscript submissions: 31 July 2026 | Viewed by 4187

Special Issue Editors


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Guest Editor
Faculty of Mechanical Engineering, University of Maribor, 2000 Maribor, Slovenia
Interests: polysaccharides coatings, fillers, biobased and biodegradable packaging materials; colloidal; surface chemistry; active packaging; interaction phenomena
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
1. Faculty of Mechanical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenija
2. Faculty of Chemistry and Chemical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenija
Interests: polymer nanocomposites; structural properties; thermal properties; surface properties of polymer composites; extrusion of polymer nanocomposites; sustainable nanoparticles as nanofillers or additives; surface modification of nanofillers; safe food additives; green processing; biodegradable polymers; recyclable materials; covalent adaptable networks (CANs)
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Polysaccharides sit at the core of the transition toward safer, smarter, and more sustainable packaging. As abundant, renewable, and intrinsically biodegradable biopolymers, chitosan, cellulose (including nano- and microfibrils), starch, alginate, and pectin offer a rare combination of film-forming, barrier, and bioactive functionalities that petroleum-based matrices lack. Their rich chemistries—amine, hydroxyl, and carboxylate groups—enable mild, aqueous processing, facile crosslinking, and conjugation with natural antioxidants or antimicrobials, which is essential for active packaging that credibly extends shelf life while meeting migration limits and preserving sensory quality.

This Special Issue highlights polysaccharides as both structural materials and functional enablers across two complementary approaches. The first focuses on ultrathin polysaccharide surface coatings—including layer-by-layer assemblies and hybrid bilayers—that maximize specific contact area with foods and underlying films. Such systems can deliver antimicrobial and antioxidant functions while lowering gas and moisture permeability without compromising recyclability; water-borne, low-energy routes (polyelectrolyte assembly, phenolic complexation, plasma/UV activation) underscore green manufacturability. The second emphasizes polysaccharide-based fillers and additives—from nanocellulose to mineral–biopolymer hybrids—embedded in thermoplastic matrices (PLA, PHB/PHA, PP, PE, TPS). These formulations enhance mechanical strength, create tortuous-path barrier effects, and enable controlled release of active compounds. In these systems, thermal stability and interfacial compatibility are pivotal; polysaccharides can also act as green compatibilizers or carriers that localize active agents and reduce additive loadings.

By positioning polysaccharides as central components rather than ancillary modifiers, this Special Issue integrates materials science, green manufacturing, and safety assessment to deliver deployable packaging. We invite contributions that demonstrate shelf-life improvements in realistic food systems, clarify migration behavior and regulatory compliance, and advance circularity through compostability or recyclability, turning polysaccharide chemistry into practical, industry-ready performance.

More specifically, this Special Issue welcomes original research and reviews exploring the following:

  • Modification and functionalization of polysaccharides for food packaging applications;
  • Development of polysaccharide-based surface coatings (e.g., layer-by-layer assemblies, hybrid bilayers, and nanostructured films) with antimicrobial, antioxidant, or barrier functionalities;
  • Incorporation of polysaccharide fillers and additives into polymer matrices (PLA, PE, PP, TPS) to improve mechanical strength, thermal stability, and gas or moisture barrier performance;
  • Green processing and fabrication methods, including aqueous, solvent-free, or low-energy routes for polysaccharide–polymer composites;
  • Interfacial engineering and compatibilization strategies between polysaccharides and synthetic or bio-based polymers;
  • Evaluation of migration, food safety, and regulatory compliance of polysaccharide-containing packaging materials;
  • Active and intelligent packaging systems based on natural polysaccharides and their derivatives for shelf-life extension and product monitoring;
  • End-of-life solutions and circularity approaches, such as compostability, recyclability, or reuse pathways for polysaccharide-based packaging.

Prof. Dr. Lidija Fras Zemljič
Dr. Klementina Pušnik Črešnar
Guest Editors

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Polysaccharides is an international peer-reviewed open access quarterly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 1200 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • polysaccharides
  • active and intelligent packaging
  • green processing
  • bio-based compatibilizers
  • barrier properties
  • controlled release
  • migration
  • shelf-life extension
  • extrusion and melt compounding of polysaccharide-based nanocomposites
  • surface modification of sustainable nanofillers and additives
  • interfacial engineering
  • circularity
  • LCA

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Published Papers (6 papers)

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Research

33 pages, 2082 KB  
Article
Development and Characterization of Functional Cassava Starch–Chitosan Polysaccharide Blends Incorporating Grape Seed Extract for Chilled Shrimp Preservation
by Bárbara Jéssica Pinto Costa, Renata Cristina Borges da Silva Macedo, Flamênia Shirley Ribeiro Silva, Francisco Sérvulo de Oliveira Carvalho, Bárbara Camila Firmino Freire, Paulo de Tarso de Paula Santiago, Filho, Ricardo Henrique de Lima Leite, Heithor Syro Anacleto de Almeida, Átila Pereira-Gonçalves, Savyo Mikael Lacerda Gomes, André Nogueira Cardeal dos Santos, Keciany Alves de Oliveira, Ariclécio Cunha de Oliveira, José Ednésio da Cruz Freire and Karoline Mikaelle de Paiva Soares
Polysaccharides 2026, 7(2), 63; https://doi.org/10.3390/polysaccharides7020063 - 30 May 2026
Viewed by 233
Abstract
Biodegradable films based on polysaccharides have attracted attention as sustainable alternatives for food preservation. In this study, films and films were developed using cassava starch, chitosan, and grape seed extract, either individually or in polymeric blends, and their physicochemical, mechanical, microstructural, and preservative [...] Read more.
Biodegradable films based on polysaccharides have attracted attention as sustainable alternatives for food preservation. In this study, films and films were developed using cassava starch, chitosan, and grape seed extract, either individually or in polymeric blends, and their physicochemical, mechanical, microstructural, and preservative properties were evaluated. The films were applied to peeled shrimp stored under refrigeration for six days. Microbiological analysis showed a reduction in aerobic mesophilic bacterial counts in coated samples, indicating improved preservation. Films containing cassava starch and chitosan provided greater pH stability during storage. Film characterization revealed that grape seed extract influenced thickness and solubility, particularly in chitosan-based formulations. Cassava starch films exhibited the best water vapor permeability, while blended systems demonstrated improved mechanical performance. The highest tensile strength was observed for the chitosan-based film with extract, whereas starch-containing blends showed balanced strength and flexibility. Scanning electron microscopy revealed more cohesive and continuous structures in polymer blends, while extract-only films presented internal voids, explaining their lower mechanical resistance. Thus, the synergistic combination of cassava starch and chitosan, modulated by grape seed extract, produced films with suitable barrier, mechanical, and structural properties. These biodegradable polymeric films show promising potential for extending the shelf life of refrigerated shrimp and for application in sustainable food packaging. Full article
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34 pages, 7463 KB  
Article
Corona-Treated LDPE Bilayer Films Coated with Chitosan/Glycerol and Carvacrol@Zeolite Nanohybrid for High-Oxygen-Barrier Active Packaging
by Areti A. Leontiou, Eleni Kollia, Dimitrios G. Lazaridis, Anna Kopsacheili, Andreas E. Giannakas, Achilleas Kechagias, Ioannis K. Karabagias, Charalampos Proestos and Aris E. Giannakas
Polysaccharides 2026, 7(2), 62; https://doi.org/10.3390/polysaccharides7020062 - 22 May 2026
Viewed by 230
Abstract
This study developed high-oxygen-barrier active bilayer packaging films by combining corona-treated low-density polyethylene (LDPE) with chitosan/glycerol (CS/Gl) and carvacrol@natural zeolite (CV@NZ) nanohybrid layers using industrially scalable processes. LDPE film was surface-activated via ambient-pressure corona treatment (0.75 s/cm2 at 45 kV, 30 W) [...] Read more.
This study developed high-oxygen-barrier active bilayer packaging films by combining corona-treated low-density polyethylene (LDPE) with chitosan/glycerol (CS/Gl) and carvacrol@natural zeolite (CV@NZ) nanohybrid layers using industrially scalable processes. LDPE film was surface-activated via ambient-pressure corona treatment (0.75 s/cm2 at 45 kV, 30 W) and assembled with solution-cast CS/Gl or CS/Gl/CV@NZ monolayers via hot-pressing (110 °C, 1 min). Corona treatment enabled robust interfacial adhesion, evidenced by statistical equivalence between monolayer and bilayer mechanical properties. Incorporation of 10 wt.% CV@NZ nanohybrid increased elastic modulus by 60% (to ≈2970 MPa) and tensile strength by 30% (to ≈50 MPa). The LDPE-CS/Gl film achieved a 64-fold reduction in oxygen permeability; CV@NZ incorporation maintained excellent barrier performance (22-fold reduction). Antioxidant potency increased 16-fold upon CV@NZ incorporation. The LDPE-CS/Gl/CV@NZ film demonstrated exceptional antibacterial activity (5.08–5.30 log reductions; >99.999% kill) against both Listeria monocytogenes and Escherichia coli—substantially exceeding additive effects—confirming synergistic action between chitosan and carvacrol. In fresh minced pork preservation (8 days, 4 °C), the active film achieved a 1.73 log reduction in Total Viable Count (98.2% inhibition) and extended microbiological shelf life from 6 to beyond 8 days (33% increase). The bilayer configuration utilizes only 40% of the total thickness as biopolymer, aligning with circular economy principles. Unlike conventional high-barrier films (e.g., PA/PE) which require complex compatibilization for recycling, the water-soluble chitosan layer in this bilayer design can be readily separated from the LDPE backbone, enabling recovery of a pure polymer stream. This work demonstrates a feasible pathway for developing next-generation active packaging that combines a high oxygen barrier, potent antioxidant activity, and exceptional antimicrobial efficacy through industrially scalable manufacturing. Full article
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15 pages, 5505 KB  
Article
Regenerated Cellulose Films from Vegetable Waste: Fabrication, Characterization, and Sustainable Applications
by Adisak Jaturapiree, Ukrit Amphaiphan, Chanjira Jaramornburapong, Thanunya Saowapark, Kanjarat Sukrat and Ekrachan Chaichana
Polysaccharides 2026, 7(2), 57; https://doi.org/10.3390/polysaccharides7020057 - 15 May 2026
Viewed by 199
Abstract
Cellulose is a complex polysaccharide that serves as the primary structural component of plant cell walls. It is highly suitable for packaging films due to its inherent and tunable properties, which offer a sustainable alternative to conventional plastics. In this study, cellulose was [...] Read more.
Cellulose is a complex polysaccharide that serves as the primary structural component of plant cell walls. It is highly suitable for packaging films due to its inherent and tunable properties, which offer a sustainable alternative to conventional plastics. In this study, cellulose was extracted from vegetable waste (kale and cabbage) and processed into films using LiCl/N,N-dimethylacetamide (DMAc) as the solvent system. The regenerated cellulose films were characterized and compared with a film prepared from commercial microcrystalline cellulose (MCC) using the same procedure. The vegetable-waste films showed a lower degree of crystallinity than the MCC film. SEM micrographs revealed that the vegetable-waste films possessed smooth and uniform surfaces. Furthermore, they demonstrated good transparency, ductility, and thermal stability. Biodegradation tests indicated rapid decomposition of the vegetable-waste films, which fully degraded within 10 weeks, whereas the MCC film required 16 weeks. The cabbage-derived film exhibited a smoother surface and slightly better mechanical properties than the kale-derived film, suggesting that differences in the cellulose source can influence the regeneration process and, consequently, the properties of the resulting films. Overall, this work demonstrates that vegetable waste can be effectively upcycled into eco-friendly, low-cost cellulose films with strong potential for use in various sustainable material applications. Nevertheless, for edible applications, cytotoxicity testing is required to confirm the absence of residual health-risk reagents such as LiCl and DMAc in the resulting films. Full article
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25 pages, 4638 KB  
Article
Functionalization of Chitosan with Asparagus (Asparagus officinalis L.) Waste Extract as a Potential Additive for Active Food Packaging Application: Preparation and Characterization of Antioxidant and Antibacterial Properties
by Ana L. Moreno-Robles, Leslie V. Acuña-Pacheco, Maribel Plascencia-Jatomea, Saúl Sánchez-Valdes, María J. Moreno-Vásquez, José A. Tapia-Hernández, Rosario M. Robles-Sánchez, Idania E. Quintero-Reyes and Abril Z. Graciano-Verdugo
Polysaccharides 2026, 7(2), 52; https://doi.org/10.3390/polysaccharides7020052 - 3 May 2026
Viewed by 564
Abstract
In this study, we investigate the valorization of asparagus processing by-products—cut-off waste (CAW) and whole asparagus waste (WAW)—as sources of bioactive compounds, primarily polyphenolics, and their conjugation with chitosan (CS) to enhance their antioxidant and antibacterial properties, with potential applications as a food-preservation [...] Read more.
In this study, we investigate the valorization of asparagus processing by-products—cut-off waste (CAW) and whole asparagus waste (WAW)—as sources of bioactive compounds, primarily polyphenolics, and their conjugation with chitosan (CS) to enhance their antioxidant and antibacterial properties, with potential applications as a food-preservation additive. Aqueous (CAWaq, WAWaq) and ethanolic (CAWet, WAWet) extracts were prepared and characterized to determine total phenol and flavonoid content, antioxidant capacity, and polyphenolic compound profile. Among the extracts, WAWaq exhibited the highest antioxidant activity, with a total phenolic content of 9.93 mg gallic acid equivalents/g DW, and quercetin, rutin, and phenolic acids were identified as major constituents. A novel conjugate (WAWaq–CS) was synthesized via free-radical-mediated chemical modification of chitosan with WAWaq and characterized by means of ultraviolet-visible (UV–vis) and Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and determination of bioactive properties. WAWaq-CS improved the antioxidant activity of chitosan and exhibited selective inhibition of Staphylococcus aureus across all tested concentrations, inducing cell death, as confirmed by resazurin viability and optical density measurements. Conversely, Pediococcus acidilactici maintained viability at low concentrations, preserving probiotic functionality in antibacterial systems. These findings indicate the potential of asparagus waste extract–chitosan conjugates as sustainable materials with dual functionality, highlighting the transformation of agro-industrial residues into functional materials for active food packaging and food preservation. Full article
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19 pages, 2947 KB  
Article
Hydrophobic and Optical-Barrier Films from Chemically Recycled EPS Reinforced with Cellulose Nanocrystals and Sunflower Oil
by Nathalia Vieira Villar de Nunes, Sarah Kalli Silva da Silva, Eduarda Vieira Silva, André Lamounier Caixeta, Chiara das Dores do Nascimento, Everton Granemann Souza, Amanda Dantas de Oliveira and André Luiz Missio
Polysaccharides 2026, 7(2), 41; https://doi.org/10.3390/polysaccharides7020041 - 3 Apr 2026
Cited by 1 | Viewed by 821
Abstract
Expanded polystyrene (EPS) waste is a major environmental concern, yet practical routes to upgrade it into higher value-added materials remain limited. Here, post-consumer EPS was dissolved in ethyl acetate and solvent-cast into films containing cellulose nanocrystals (CNCs) and a sunflower oil. Three formulations [...] Read more.
Expanded polystyrene (EPS) waste is a major environmental concern, yet practical routes to upgrade it into higher value-added materials remain limited. Here, post-consumer EPS was dissolved in ethyl acetate and solvent-cast into films containing cellulose nanocrystals (CNCs) and a sunflower oil. Three formulations were produced: F-EPS (100% EPS), F-EPS + CEL (80% EPS/20% CNC), and F-EPS + CEL + OIL (80% EPS/15% CNC/5% oil). CNC markedly enhanced optical shielding, reducing transmittance at 400 nm from ≈58% (F-EPS) to ≈18% (CNC containing films). All films remained hydrophobic, showed negligible water uptake, and exhibited low mass loss after 30 days of accelerated weathering (ΔM=13%). Tensile testing showed that F-EPS had the highest UTS and elongation at break (10.0 ± 0.6 MPa and 10.5 ± 0.4%), whereas adding cellulose increased the elastic modulus (249.5 ± 29.0 MPa to 358.4 ± 64.8 MPa) but reduced UTS and elongation (8.2 ± 0.2 MPa and 5.4 ± 2.5%). Oil addition led to a further reduction in UTS and elongation (6.2 ± 0.4 MPa and 3.6 ± 0.0%), while the modulus returned to a value statistically similar to neat F-EPS. FTIR and XRD confirmed preservation of the EPS chemical fingerprint and a predominantly amorphous structure (2θ20–30°). Overall, EPS + CNC + OIL films combine hydrophobicity, UV-screening, and elastic modulus similar to neat F-EPS, supporting their use as moisture-resistant, UV screening protective topcoats for non-food-contact paperboard packaging. Full article
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24 pages, 3622 KB  
Article
Optimised Extraction of Bioactives from Strawberry Lignocellulosic Byproducts for Edible Active Coatings in Fresh Fruits Preservation
by Christian Cravotto, Marco Santin, Sunny Uchechukwu, Abdouramane Dosso, Patrizia Falabella, Maria-Beatrice Coltelli, Antonella Castagna and Morad Chadni
Polysaccharides 2026, 7(1), 25; https://doi.org/10.3390/polysaccharides7010025 - 24 Feb 2026
Cited by 1 | Viewed by 1459
Abstract
This study proposes a sustainable strategy to valorise strawberry lignocellulosic agro-industrial byproducts through the recovery of antioxidant and antimicrobial compounds (AOM) for use in active edible coatings. Subcritical water extraction (SWE), optimised using response surface methodology, was applied to maximise phenolic content and [...] Read more.
This study proposes a sustainable strategy to valorise strawberry lignocellulosic agro-industrial byproducts through the recovery of antioxidant and antimicrobial compounds (AOM) for use in active edible coatings. Subcritical water extraction (SWE), optimised using response surface methodology, was applied to maximise phenolic content and antioxidant capacity while minimising sugars’ co-extraction. Optimal SWE conditions (120 °C, 5 min, and S/L ratio 40) yielded a total phenolic content (TPC) of 146.9 mg GAE/g DM and an antioxidant activity of 24.8 mg TE/g DM, comparable to ethanolic reflux extraction (138.4 mg GAE/g DM and 23.4 mg TE/g DM). Scale-up in a Parr pressurised reactor achieved 91.2% polyphenol recovery relative to accelerated solvent extraction (ASE). Purification using Amberlite® XAD 7 resin enhanced TPC purity and antioxidant activity more than 2.5-fold, producing a desorbed fraction with a polyphenol purity of 93.9% (w/w, dry basis) and no detectable sugars. The purified AOM was incorporated (1% w/v) into a 1.5% (w) chitosan solution obtained from Hermetia illucens pupal exuviae to produce a biopolymeric active coating. Application to strawberries was associated with a reduction in fungal infection severity (−72%) and incidence (−66.7%) under natural infection conditions. Although fruit firmness declined during storage, coated samples showed significantly better firmness retention. These results demonstrate the effectiveness of combining chitosan with phenolic extracts obtained by SWE to enhance microbial stability and maintain fruit quality. Full article
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