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Keywords = mass transport properties

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19 pages, 4765 KiB  
Article
Dehydration-Driven Changes in Solid Polymer Electrolytes: Implications for Titanium Anodizing Efficiency
by Andrea Valencia-Cadena, Maria Belén García-Blanco, Pablo Santamaría and Joan Josep Roa
Materials 2025, 18(15), 3645; https://doi.org/10.3390/ma18153645 - 3 Aug 2025
Viewed by 217
Abstract
This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and [...] Read more.
This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and SEM analyses revealed shape deformation and microcrack formation at temperatures above 40 °C, potentially reducing particle packing efficiency and electrolyte performance. Particle size distribution shifted from bimodal to trimodal upon aging, with an overall size reduction of up to 39.5% due to dehydration effects, impacting ionic transport properties. Weight-loss measurements indicated a diffusion-limited dehydration mechanism, stabilizing at 15–16% mass loss. Fourier transform infrared analysis confirmed water removal while maintaining the essential sulfonic acid groups responsible for ionic conductivity. In dry anodizing tests on titanium, aged electrolytes enhanced process efficiency, producing TiO2 films with improved optical properties—color and brightness—while preserving thickness and uniformity (~70 nm). The results highlight the need to carefully control thermal exposure to maintain electrolyte integrity and ensure consistent process performance. Full article
(This article belongs to the Special Issue Novel Materials and Techniques for Dental Implants)
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12 pages, 2954 KiB  
Article
Electrochemical Hydrogenation of Furfural Enhancing Furfuryl Alcohol Selectivity over Flower-like Zn-Based MBON-2 in Alkaline Medium
by Yingxin Zhang, Hengxing Qiu, Chunyu Shen, Shuwen Hou, Qiuju Fu and Xuebo Zhao
Chemistry 2025, 7(4), 124; https://doi.org/10.3390/chemistry7040124 - 30 Jul 2025
Viewed by 238
Abstract
To address the low selectivity in the electrocatalytic conversion of furfural (FFR) to furfuryl alcohol (FFA) under alkaline conditions, a Zn-based metal–organic framework (MBON-2) featuring a 3D hierarchical flower-like architecture self-assembled from nanosheets was synthesized via a simple hydrothermal method. Under optimal conditions, [...] Read more.
To address the low selectivity in the electrocatalytic conversion of furfural (FFR) to furfuryl alcohol (FFA) under alkaline conditions, a Zn-based metal–organic framework (MBON-2) featuring a 3D hierarchical flower-like architecture self-assembled from nanosheets was synthesized via a simple hydrothermal method. Under optimal conditions, MBON-2 exhibited an extremely high selectivity of FFA (100%) and a high Faradaic efficiency (FE) of 93.19% at −0.2 V vs. RHE. Electrochemical impedance spectroscopy (EIS) revealed the excellent electron transfer and mass transport properties of MBON-2. In addition, in situ Fourier transform infrared (FTIR) spectroscopy studies confirmed the adsorption of FFR molecules onto the Zn and B sites of MBON-2 during the ECH of FFR, providing key insights into the hydrogenation mechanism. The numerous exposed B and Zn sites of the MBON-2, as well as its robust structural stability contributed to its outstanding catalytic performance in the electrochemical hydrogenation (ECH) of FFR. This work provides valuable guidelines for developing efficient Zn-based catalysts for the ECH of FFR. Full article
(This article belongs to the Special Issue Catalytic Conversion of Biomass and Its Derivatives)
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24 pages, 4061 KiB  
Article
The Impact of Hydrogeological Properties on Mass Displacement in Aquifers: Insights from Implementing a Mass-Abatement Scalable System Using Managed Aquifer Recharge (MAR-MASS)
by Mario Alberto Garcia Torres, Alexandra Suhogusoff and Luiz Carlos Ferrari
Water 2025, 17(15), 2239; https://doi.org/10.3390/w17152239 - 27 Jul 2025
Viewed by 331
Abstract
This study examines the use of a mass-abatement scalable system with managed aquifer recharge (MAR-MASS) as a sustainable solution for restoring salinized aquifers and improving water quality by removing dissolved salts. It offers a practical remediation approach for aquifers affected by salinization in [...] Read more.
This study examines the use of a mass-abatement scalable system with managed aquifer recharge (MAR-MASS) as a sustainable solution for restoring salinized aquifers and improving water quality by removing dissolved salts. It offers a practical remediation approach for aquifers affected by salinization in coastal regions, agricultural areas, and contaminated sites, where variable-density flow poses a challenge. Numerical simulations assessed hydrogeological properties such as hydraulic conductivity, anisotropy, specific yield, mechanical dispersion, and molecular diffusion. A conceptual model integrated hydraulic conditions with spatial and temporal discretization using the FLOPY API for MODFLOW 6 and the IFM API for FEFLOW 10. Python algorithms were run within the high-performance computing (HPC) server, executing simulations in parallel to efficiently process a large number of scenarios, including both preprocessing input data and post-processing results. The study simulated 6950 scenarios, each modeling flow and transport processes over 3000 days of method implementation and focusing on mass extraction efficiency under different initial salinity conditions (3.5 to 35 kg/m3). The results show that the MAR-MASS effectively removed salts from aquifers, with higher hydraulic conductivity prolonging mass removal efficiency. Of the scenarios, 88% achieved potability (0.5 kg/m3) in under five years; among these, 79% achieved potability within two years, and 92% of cases with initial concentrations of 3.5–17.5 kg/m3 reached potability within 480 days. This study advances scientific knowledge by providing a robust model for optimizing managed aquifer recharge, with practical applications in rehabilitating salinized aquifers and improving water quality. Future research may explore MAR-MASS adaptation for diverse hydrogeological contexts and its long-term performance. Full article
(This article belongs to the Section Hydrogeology)
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24 pages, 5643 KiB  
Article
Simulation Study on the Effects of Environment and Structure on Bone Tissue Scaffold Flow Properties
by Yameng Xiao, Yunshen Zhang and Yun Guo
Appl. Sci. 2025, 15(15), 8165; https://doi.org/10.3390/app15158165 - 23 Jul 2025
Viewed by 237
Abstract
One of the hottest topics in current research is the creation of scaffolds for bone tissue restoration that are both biocompatible and tissue inducible. The aim of this work is to develop a numerical model to study the effects of temperature, velocity, and [...] Read more.
One of the hottest topics in current research is the creation of scaffolds for bone tissue restoration that are both biocompatible and tissue inducible. The aim of this work is to develop a numerical model to study the effects of temperature, velocity, and scaffold structure on flow and biomechanical properties, as well as to optimize design parameters to improve tissue engineering outcomes. The results show that the fluid transport properties of cylindrical unit cell architectures are superior. For effective mass transfer, pore diameters > 4 mm and porosity > 60% are ideal design parameters. With important clinical and financial implications, these discoveries offer theoretical direction and economical methods for developing bone tissue engineering. Full article
(This article belongs to the Section Applied Biosciences and Bioengineering)
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21 pages, 2152 KiB  
Article
Effect of 2000-Hour Ultraviolet Irradiation on Surface Degradation of Glass and Basalt Fiber-Reinforced Laminates
by Irina G. Lukachevskaia, Aisen Kychkin, Anatoly K. Kychkin, Elena D. Vasileva and Aital E. Markov
Polymers 2025, 17(14), 1980; https://doi.org/10.3390/polym17141980 - 18 Jul 2025
Viewed by 394
Abstract
This study focuses on the influence of prolonged ultraviolet (UV) irradiation on the mechanical properties and surface microstructure of glass fiber-reinforced plastics (GFRPs) and basalt fiber-reinforced plastics (BFRPs), which are widely used in construction and transport infrastructure. The relevance of the research lies [...] Read more.
This study focuses on the influence of prolonged ultraviolet (UV) irradiation on the mechanical properties and surface microstructure of glass fiber-reinforced plastics (GFRPs) and basalt fiber-reinforced plastics (BFRPs), which are widely used in construction and transport infrastructure. The relevance of the research lies in the need to improve the reliability of composite materials under extended exposure to harsh climatic conditions. Experimental tests were conducted in a laboratory UV chamber over 2000 h, simulating accelerated weathering. Mechanical properties were evaluated using three-point bending, while surface conditions were assessed via profilometry and microscopy. It was shown that GFRPs exhibit a significant reduction in flexural strength—down to 59–64% of their original value—accompanied by increased surface roughness and microdefect depth. The degradation mechanism of GFRPs is attributed to the photochemical breakdown of the polymer matrix, involving free radical generation, bond scission, and oxidative processes. To verify these mechanisms, FTIR spectroscopy was employed, which enabled the identification of structural changes in the polymer phase and the detection of mass loss associated with matrix decomposition. In contrast, BFRP retained up to 95% of their initial strength, demonstrating high resistance to UV-induced aging. This is attributed to the shielding effect of basalt fibers and their ability to retain moisture in microcavities, which slows the progress of photo-destructive processes. Comparison with results from natural exposure tests under extreme climatic conditions (Yakutsk) confirmed the reliability of the accelerated aging model used in the laboratory. Full article
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16 pages, 5287 KiB  
Article
Long-Term Integrated Measurements of Aerosol Microphysical Properties to Study Different Combustion Processes at a Coastal Semi-Rural Site in Southern Italy
by Giulia Pavese, Adelaide Dinoi, Mariarosaria Calvello, Giuseppe Egidio De Benedetto, Francesco Esposito, Antonio Lettino, Margherita Magnante, Caterina Mapelli, Antonio Pennetta and Daniele Contini
Atmosphere 2025, 16(7), 866; https://doi.org/10.3390/atmos16070866 - 16 Jul 2025
Viewed by 221
Abstract
Biomass burning processes affect many semi-rural areas in the Mediterranean, but there is a lack of long-term datasets focusing on their classification, obtained by monitoring carbonaceous particle concentrations and optical properties variations. To address this issue, a campaign to measure equivalent black carbon [...] Read more.
Biomass burning processes affect many semi-rural areas in the Mediterranean, but there is a lack of long-term datasets focusing on their classification, obtained by monitoring carbonaceous particle concentrations and optical properties variations. To address this issue, a campaign to measure equivalent black carbon (eBC) and particle number size distributions (0.3–10 μm) was carried out from August 2019 to November 2020 at a coastal semi-rural site in the Basilicata region of Southern Italy. Long-term datasets were useful for aerosol characterization, helping to clearly identify traffic as a constant eBC source. For a shorter period, PM2.5 mass concentrations were also measured, allowing the estimation of elemental and organic carbon (EC and OC), and chemical and SEM (scanning electron microscope) analysis of aerosols collected on filters. This multi-instrumental approach enabled the discrimination among different biomass burning (BB) processes, and the analysis of three case studies related to domestic heating, regional smoke plume transport, and a local smoldering process. The AAE (Ångström absorption exponent) daily pattern was characterized as having a peak late in the morning and mean hourly values that were always higher than 1.3. Full article
(This article belongs to the Section Aerosols)
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15 pages, 4106 KiB  
Article
Effect of Alumina Microparticle-Infused Polymer Matrix on Mechanical Performance of Carbon Fiber Reinforced Polymer (CFRP) Composite
by Ganesh Radhakrishnan, Teodora Odett Breaz, Abdul Hamed Hamed Al Hinai, Fisal Hamed Al Busaidi, Laqman Malik Al Sheriqi, Mohammed Ali Al Hattali, Mohammed Ibrahim Al Rawahi, Mohammed Nasser Al Rabaani and Kadhavoor R. Karthikeyan
J. Compos. Sci. 2025, 9(7), 360; https://doi.org/10.3390/jcs9070360 - 10 Jul 2025
Viewed by 328
Abstract
In recent times, fiber reinforced polymer composite materials have become more popular due to their remarkable features such as high specific strength, high stiffness and durability. Particularly, Carbon Fiber Reinforced Polymer (CFRP) composites are one of the most prominent materials used in the [...] Read more.
In recent times, fiber reinforced polymer composite materials have become more popular due to their remarkable features such as high specific strength, high stiffness and durability. Particularly, Carbon Fiber Reinforced Polymer (CFRP) composites are one of the most prominent materials used in the field of transportation and building engineering, replacing conventional materials due to their attractive properties as mentioned. In this work, a CFRP laminate is fabricated with carbon fiber mats and epoxy by a hand layup technique. Alumina (Al2O3) micro particles are used as a filler material, mixed with epoxy at different weight fractions of 0% to 4% during the fabrication of CFRP laminates. The important objective of the study is to investigate the influence of alumina micro particles on the mechanical performance of the laminates through characterization for various physical and mechanical properties. It is revealed from the results of study that the mass density of the laminates steadily increased with the quantity of alumina micro particles added and subsequently, the porosity of the laminates is reduced significantly. The SEM micrograph confirmed the constituents of the laminate and uniform distribution of Al2O3 micro particles with no significant agglomeration. The hardness of the CFRP laminates increased significantly for about 60% with an increase in weight % of Al2O3 from 0% to 4%, whereas the water gain % gradually drops from 0 to 2%, after which a substantial rise is observed for 3 to 4%. The improved interlocking due to the addition of filler material reduced the voids in the interfaces and thereby resist the absorption of water and in turn reduced the plasticity of the resin too. Tensile, flexural and inter-laminar shear strengths of the CFRP laminate were improved appreciably with the addition of alumina particles through extended grain boundary and enhanced interfacial bonding between the fibers, epoxy and alumina particles, except at 1 and 3 wt.% of Al2O3, which may be due to the pooling of alumina particles within the matrix. Inclusion of hard alumina particles resulted in a significant drop in impact strength due to appreciable reduction in softness of the core region of the laminates. Full article
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18 pages, 2562 KiB  
Article
Analysis of Mechanical Durability, Hydrophobicity, Pyrolysis and Combustion Properties of Solid Biofuel Pellets Made from Mildly Torrefied Biomass
by Kanageswari Singara veloo, Anthony Lau and Shahab Sokhansanj
Energies 2025, 18(13), 3464; https://doi.org/10.3390/en18133464 - 1 Jul 2025
Cited by 1 | Viewed by 310
Abstract
The production of solid biofuels from torrefied biomass holds significant potential for renewable energy applications. Durable pellet formation from severely torrefied biomass is hindered by the loss of natural binding properties, yet studies on mild torrefaction that preserves sufficient binding capacity for pellet [...] Read more.
The production of solid biofuels from torrefied biomass holds significant potential for renewable energy applications. Durable pellet formation from severely torrefied biomass is hindered by the loss of natural binding properties, yet studies on mild torrefaction that preserves sufficient binding capacity for pellet production without external binders or changes to die conditions remain scarce. This paper investigated the production of fuel pellets from torrefied biomass without using external binders or adjusting pelletization parameters. Experiments were conducted using a mild torrefaction temperature (230 °C and 250 °C) and shorter residence time (10, 15, and 30 min). The torrefied materials were then subjected to pelletization using a single-pellet press; and the influence of torrefaction on the mechanical durability, hydrophobicity, and fuel characteristics of the pellets was examined. Results indicated that the mass loss ranging from 10 to 20% among the mild torrefaction treatments was less than the typical extent of mass loss due to severe torrefaction. Pellets made from torrefied biomass (torrefied pellets) had improvement in the hydrophobicity (moisture resistance) when compared to pellets made from untreated biomass (untreated pellets). Improved hydrophobicity is important for storage and transportation of pellets that are exposed to humid environmental conditions, as it reduces the risk of pellet degradation and spoilage. Thermogravimetric analysis of the pyrolysis and combustion behaviour of torrefied pellets indicated the improvement of fuel characteristics in terms of a much higher comprehensive pyrolysis index and greater thermal stability compared to untreated pellets, as evidenced by the prolonged burnout time and reduced combustion characteristics index. Residence time had a more significant impact on pellet durability than temperature, but the durability of the torrefied pellets was lower than that of the untreated pellets. Further research is required to explore the feasibility of producing binder-free durable pellets under mild torrefaction conditions. Overall, the study demonstrated that mild torrefaction could enhance the fuel quality and moisture resistance of biomass pellets, offering promising advantages for energy applications, despite some trade-offs in mechanical durability. Full article
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13 pages, 2392 KiB  
Article
Mn-Doped CeO2 Nanozyme-Integrated Mesoporous Interfaces for High-Sensitivity Antifouling Electrochemiluminescence Biosensing
by Guanze Huang, Haiyan Qiu, Huiping Chen, Wanxuan Li, Yufei Zhang, Minfang Huang, Tingting Zhang, Xiaoxin Xu and Shanwen Hu
Biosensors 2025, 15(7), 411; https://doi.org/10.3390/bios15070411 - 27 Jun 2025
Viewed by 402
Abstract
To address the challenges of nonspecific adsorption interference and low mass transfer efficiency encountered by electrochemiluminescence (ECL) sensors in complex biological matrices, this study developed a Mn@CeO2 nanozyme-based sensing interface. The Mn-doped CeO2 enhanced electron transfer efficiency, increased oxygen vacancy concentration, [...] Read more.
To address the challenges of nonspecific adsorption interference and low mass transfer efficiency encountered by electrochemiluminescence (ECL) sensors in complex biological matrices, this study developed a Mn@CeO2 nanozyme-based sensing interface. The Mn-doped CeO2 enhanced electron transfer efficiency, increased oxygen vacancy concentration, and stabilized the Mn-O-Ce structure, collectively enabling highly efficient peroxidase (POD)-like activity. The design significantly improved ECL reaction efficiency, which simultaneously conferred synergistic antifouling and mass transport enhancing properties. The mesoporous silica nanoparticle on the sensing interface accelerated mass transfer processes, thereby overcoming the limitations of traditional diffusion-controlled kinetics. The Mn@CeO2 nanozyme and mesoporous silica nanoparticle synergistically improved electron transfer and reactant enrichment, thereby significantly enhancing the signal response. Concurrently, a biomimetic anti-fouling coating was introduced at the interface to effectively suppress nonspecific adsorption of interferents. The constructed nanozyme-enhanced ECL sensing platform was demonstrated through the detection of dopamine (DA) as a model neurotransmitter, exhibiting favorable detection performance while maintaining high-accuracy detection in complex biological samples. This strategy offers a novel approach to developing highly sensitive and interference-resistant ECL sensors, with promising applications in disease biomarker monitoring and live physiological sample analysis. Full article
(This article belongs to the Special Issue Biosensing and Diagnosis—2nd Edition)
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16 pages, 2458 KiB  
Article
Effects of w/b Ratio on Sodium Sulfate Crystallization Damage and Degradation Mechanisms in Semi-Immersed Alkali-Activated Slag Mortar
by Zhenwei Zhou, Yuetao Qiu, Peng Liu, Jianxiong Ye, Kunpeng Yin, Linwen Yu and Changhui Yang
Materials 2025, 18(13), 2988; https://doi.org/10.3390/ma18132988 - 24 Jun 2025
Viewed by 396
Abstract
This study investigates the long-term durability and crystallization-induced degradation mechanisms of alkali-activated slag (AAS) mortars with varying water-to-binder ratios (w/b, 0.4, 0.45, 0.5) under semi-immersion in 5 wt.% sodium sulfate solution. Through 360 d of exposure, the evolution of physical–mechanical properties (mass change, [...] Read more.
This study investigates the long-term durability and crystallization-induced degradation mechanisms of alkali-activated slag (AAS) mortars with varying water-to-binder ratios (w/b, 0.4, 0.45, 0.5) under semi-immersion in 5 wt.% sodium sulfate solution. Through 360 d of exposure, the evolution of physical–mechanical properties (mass change, open porosity, compressive/flexural strength) and ion migration patterns (SO42−, Na+, Ca2+) were analyzed to unravel the interplay between pore structure, ion transport, and crystallization-induced deterioration. Results demonstrated that higher w/b ratios exacerbated surface crystallization and spalling due to accelerated ion transport and pore coarsening. Early-stage strength gains (up to 25.15% at 120–180 d) stemmed from pore refinement via sulfate deposition and continued slag hydration. However, prolonged exposure triggered microstructural degradation, with open porosity increasing by 58.9% and strength declining by 30.6% at 360 d for a w/b of 0.5 compared to a w/b of 0.4. This was driven by crystallization pressure and the decalcification of hydration products. Ion migration analysis revealed SO42− enrichment in evaporation area and outward Na+ diffusion, establishing supersaturation gradients that aligned with crystallization damage progression. These findings provide critical insights for optimizing AAS mortar formulations to mitigate sulfate crystallization risks in semi-immersed environments. Full article
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43 pages, 9107 KiB  
Review
A Review on Pre-, In-Process, and Post-Synthetic Strategies to Break the Surface Area Barrier in g-C3N4 for Energy Conversion and Environmental Remediation
by Mingming Gao, Minghao Zhao, Qianqian Yang, Lan Bao, Liwei Chen, Wei Liu and Jing Feng
Nanomaterials 2025, 15(13), 956; https://doi.org/10.3390/nano15130956 - 20 Jun 2025
Viewed by 420
Abstract
Nanomaterials with large specific surface area (SSA) have emerged as pivotal platforms for energy storage and environmental remediation, primarily due to their enhanced active site exposure, improved mass transport capabilities, and superior interfacial reactivity. Among them, polymeric carbon nitride (g-C3N4 [...] Read more.
Nanomaterials with large specific surface area (SSA) have emerged as pivotal platforms for energy storage and environmental remediation, primarily due to their enhanced active site exposure, improved mass transport capabilities, and superior interfacial reactivity. Among them, polymeric carbon nitride (g-C3N4) has garnered significant attention in energy and environmental applications owing to its visible-light-responsive bandgap (~2.7 eV), exceptional thermal/chemical stability, and earth-abundant composition. However, the practical performance of g-C3N4 is fundamentally constrained by intrinsic limitations, including its inherently low SSA (<20 m2/g via conventional thermal polymerization), rapid recombination of photogenerated carriers, and inefficient charge transfer kinetics. Notably, the theoretical SSA of g-C3N4 reaches 2500 m2/g, yet achieving this value remains challenging due to strong interlayer van der Waals interactions and structural collapse during synthesis. Recent advances demonstrate that state-of-the-art strategies can elevate its SSA to 50–200 m2/g. To break this surface area barrier, advanced strategies achieve SSA enhancement through three primary pathways: pre-treatment (molecular and supramolecular precursor design), in process (templating and controlled polycondensation), and post-processing (chemical exfoliation and defect engineering). This review systematically examines controllable synthesis methodologies for high-SSA g-C3N4, analyzing how SSA amplification intrinsically modulates band structures, extends carrier lifetimes, and boosts catalytic efficiencies. Future research should prioritize synergistic multi-stage engineering to approach the theoretical SSA limit (2500 m2/g) while preserving robust optoelectronic properties. Full article
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15 pages, 4154 KiB  
Article
Femtosecond Laser-Modulated Oxygen Vacancies in LiFePO4 Thick Electrodes for Rapid Ion Transport
by Xiaowei Han, Lu Chen, Hongshui Wang, Ban Chen, Tai Yang, Donghui Wang and Chunyong Liang
Coatings 2025, 15(7), 738; https://doi.org/10.3390/coatings15070738 - 20 Jun 2025
Viewed by 430
Abstract
Although thick electrodes hold significant potential for enhancing battery energy density, their practical application is limited by restricted ion transport kinetics. Constructing porous structures within thick electrodes is a widely adopted strategy to address this limitation, but it often compromises mass retention and [...] Read more.
Although thick electrodes hold significant potential for enhancing battery energy density, their practical application is limited by restricted ion transport kinetics. Constructing porous structures within thick electrodes is a widely adopted strategy to address this limitation, but it often compromises mass retention and mechanical integrity. In this study, a microchannel structure that balances the electrochemical and mechanical properties of the electrode was identified through simulation and precisely fabricated using femtosecond laser technology. Furthermore, the ultra-short pulse duration and high pulse energy of femtosecond lasers introduce oxygen vacancies into the electrode material, thereby enhancing its electrical conductivity. The obtained electrode exhibited excellent electrochemical performance under high-rate charging and discharging conditions, achieving significantly enhanced cycling stability and capacity retention, with a capacity 1.99 times greater than that of the unstructured electrode after 100 cycles. Meanwhile, the mechanical stability of the laser-processed electrode was maintained. This study provides new insights into the structural design and processing of the thick electrode and contributes to advancements in the field of energy storage. Full article
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14 pages, 1839 KiB  
Article
Non-Carbon-Supported, Pt-Based Catalysts with Applications in the Electrochemical Hydrogen Pump/Compressor (EHP/C)
by Galin Rusev Borisov, Nevelin Rusev Borisov and Evelina Slavcheva
Appl. Sci. 2025, 15(12), 6507; https://doi.org/10.3390/app15126507 - 9 Jun 2025
Viewed by 541
Abstract
In this study, platinum (Pt) nanocatalysts were synthesized via a sol-gel method over the non-stoichiometric, Magnéli phase titanium oxides (TinO2n−1) at varying Pt loadings (10–40 wt.%). Their structural and morphological properties were characterized, and after preliminary electrochemical screening, the catalysts were [...] Read more.
In this study, platinum (Pt) nanocatalysts were synthesized via a sol-gel method over the non-stoichiometric, Magnéli phase titanium oxides (TinO2n−1) at varying Pt loadings (10–40 wt.%). Their structural and morphological properties were characterized, and after preliminary electrochemical screening, the catalysts were integrated into commercially available gas diffusion electrodes (GDEs) with a three-layer structure to enhance mass transport and catalyst utilization. Membrane electrode assemblies (MEAs) were fabricated using a Nafion® 117 polymer membrane and tested in a laboratory PEM cell under controlled conditions. The electrochemical activity toward the hydrogen reduction reaction (HRR) was evaluated at room temperature and at elevated temperatures to determine the catalytic efficiency and stability. The optimal Pt loading was determined to be 30 wt.%, achieving a current density of approximately 0.12 A cm−2 at 0.25 V, demonstrating a balance between catalyst efficiency and material utilization. The chronoamperometry tests showed minimal degradation over prolonged operation, suggesting that the catalysts were durable. These findings highlight the potential of Pt-based catalysts supported on Magnéli phase titanium oxides (TinO2n−1) for efficient HRRs in electrochemical hydrogen pumps/compressors, offering a promising approach for improving hydrogen compression efficiency and advancing sustainable energy technologies. Full article
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15 pages, 2144 KiB  
Article
Optimizing Porous Transport Layers in PEM Water Electrolyzers: A 1D Two-Phase Model
by Lu Zhang, Jie Liu and Shaojie Du
Batteries 2025, 11(6), 222; https://doi.org/10.3390/batteries11060222 - 6 Jun 2025
Viewed by 752
Abstract
The proton exchange membrane electrolyzer (PEMWE) has been regarded as a promising technology for converting surplus intermittent renewable energy into green hydrogen through electrochemical water splitting. However, the multiphase mass and charge transport processes with countercurrent flow within the PEMWE create complex structure–property [...] Read more.
The proton exchange membrane electrolyzer (PEMWE) has been regarded as a promising technology for converting surplus intermittent renewable energy into green hydrogen through electrochemical water splitting. However, the multiphase mass and charge transport processes with countercurrent flow within the PEMWE create complex structure–property relationships that are difficult to optimize. The interdependent effects of multiple structural parameters on the coupled heat transfer, mass transfer, and charge transfer processes further obscure performance optimization mechanisms. To decouple these phenomena and elucidate the underlying mechanisms, a multiphase one-dimensional mathematical model was developed and experimentally validated. Based on the model, the mass transfer, charge conduction, and heat transfer processes inside the PEMWE have been systematically investigated, with a particular focus on the performance-related parameters of the porous transport layer (PTL). The results reveal that PTL thickness and porosity exhibit opposite effects on activation and ohmic overpotential at an elevated current density. Furthermore, a sharp performance decline occurs when PTL gas permeability falls below the critical threshold. These findings provide quantitative guidelines for multiphysics-informed component optimization in high-performance PEMWEs. Full article
(This article belongs to the Special Issue Challenges, Progress, and Outlook of High-Performance Fuel Cells)
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30 pages, 3060 KiB  
Review
Solid–Solid Interface Design for Hydrogen Production by Direct Seawater Electrolysis: Progress and Challenges
by Bowei Zhou, Tong Wu, Yilin Dong, Yinbo Zhan, Fei Wei, Dongliang Zhang and Xia Long
Inorganics 2025, 13(6), 183; https://doi.org/10.3390/inorganics13060183 - 4 Jun 2025
Viewed by 1031
Abstract
Using direct seawater electrolysis (DSE) for hydrogen production has garnered increasing scientific attention as a promising pathway toward sustainable energy solutions. Given the complex ionic environment of seawater, researchers have proposed a diverse range of strategies aimed at addressing the issue of enhancing [...] Read more.
Using direct seawater electrolysis (DSE) for hydrogen production has garnered increasing scientific attention as a promising pathway toward sustainable energy solutions. Given the complex ionic environment of seawater, researchers have proposed a diverse range of strategies aimed at addressing the issue of enhancing the corrosion resistance of anodes, yet no optimal solution has been found so far. Among the emerging approaches, a design using multilayer electrode architecture offers notable advantages by introducing abundant active sites, diverse chemical environments, and robust physical structures. Crucially, these configurations enable the synergistic integration of distinct material properties across different layers, thereby enhancing both electrochemical activity and structural stability in harsh seawater environments. Despite these benefits, a limited understanding of the role played by solid–solid interfaces has hindered the rational design and practical application of such electrodes. This review focuses on the design principles and functional roles of solid–solid interfaces in multilayer anodes for the oxygen evolution reaction (OER) under DSE conditions. In addition, we systematically summarize and discuss the representative fabrication methods for constructing solid–solid interfaces in hierarchically structured electrodes. By screening recent advances in these techniques, we further highlight how engineered interfaces influence interfacial bonding, electron transfer, and mass transport during DSE processes, enhancing the intrinsic catalytic activity, as well as protecting the metallic electrode from corrosion. Finally, current challenges and future research directions to deepen the mechanistic understanding of interface phenomena are discussed, with the aim of accelerating the development of robust and scalable electrodes for direct seawater electrolysis. Full article
(This article belongs to the Special Issue Novel Catalysts for Photoelectrochemical Energy Conversion)
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