Search Results (361)

Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest ${\mathrm{CO}}_2$ emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article

The discharge of oily wastewater threatens the ecosystem and human health, and the efficient treatment of oily wastewater is confronted with problems of high mass transfer resistance at the oil-water-solid multiphase interface, significant light shielding effect, and easy deactivation of photocatalysts. Although traditional physical separation methods avoid secondary pollution by chemicals and can effectively separate floating oil and dispersed oil, they are ineffective in removing emulsified oil with small particle sizes. To address these complex challenges, photocatalytic technology and photocatalysis-based improved technologies have emerged, offering significant application prospects in degrading organic pollutants in oily wastewater as an environmentally friendly oxidation technology. In this paper, the degradation mechanism, kinetic mechanism, and limitations of conventional photocatalysis technology are briefly discussed. Subsequently, the surface interface modulation functions of metal doping and heterojunction energy band engineering, along with their applications in enhancing the light absorption range and carrier separation efficiency, are reviewed. Focus on typical studies on the separation and degradation of aqueous and oily phases using photocatalytic membrane technology, and illustrate the advantages and mechanisms of photocatalysts loaded on the membranes. Finally, other new approaches and converging technologies in the field are outlined, and the challenges and prospects for the future treatment of oily wastewater are presented. Full article

Surface Air-Cooled Oil Coolers (SACOCs) can become a critical component in managing the increasing thermal loads of modern turbofan engines. Installed within the bypass duct, SACOCs utilize high-mass flow bypass air for convective heat rejection, reducing reliance on traditional Fuel-Oil Heat Exchangers. This review explores SACOC design principles, integration challenges, aerodynamic impacts, and performance trade-offs. Emphasis is placed on the balance between thermal efficiency and aerodynamic penalties such as pressure drop and flow distortion. Experimental techniques, including wind tunnel testing, are discussed alongside numerical methods, and Conjugate Heat Transfer modeling. Presented studies mostly demonstrate the impact of fin geometry and placement on both heat transfer and drag. Optimization strategies and Additive Manufacturing techniques are also covered. SACOCs are positioned to play a central role in future propulsion systems, especially in ultra-high bypass ratio and hybrid-electric architectures, where traditional cooling strategies are insufficient. This review highlights current advancements, identifies limitations, and outlines research directions to enhance SACOC efficiency in aerospace applications. Full article

To achieve energy transition, hydrogen and carboxylic acids have attracted much attention due to their cleanliness and renewability. Anaerobic fermentation technology is an effective combination of waste biomass resource utilization and renewable energy development. Therefore, the utilization of anaerobic fermentation technology is expected to achieve efficient co-production of hydrogen and carboxylic acids. However, this process is fundamentally affected by gas–liquid mass transfer kinetics, bubble behaviors, and system partial pressure. Moreover, the related studies are few and unfocused, and no systematic research has been developed yet. This review systematically summarizes and discusses the basic mathematical models used for gas–liquid mass transfer kinetics, the relationship between gas solubility and mass transfer, and the liquid-phase product composition. The review analyzes the roles of the headspace gas composition and partial pressure of the reaction system in regulating co-production. Additionally, we discuss strategies to optimize the metabolic pathways by modulating the gas composition and partial pressure. Finally, the feasibility of and prospects for the realization of hydrogen and carboxylic acid co-production in anaerobic fermentation systems are outlined. By exploring information related to gas mass transfer and system pressure, this review will surely provide an important reference for promoting cleaner production of sustainable energy. Full article

The primary worldwide variables limiting plant development and agricultural output are the ever-present threat that environmental stressors such as salt (may trigger osmotic stress plus ions toxicity, which impact on growth and yield of the plants), drought (provokes water stress, resulting in lowering photosynthesis process and growth rate), heavy metals (induced toxicity, hindering physiological processes also lowering crop quantity and quality), and pathogens (induce diseases that may significantly affect plant health beside productivity). This review explores the integrated effects of these stressors on plant productivity and growth rate, emphasizing how each stressor exceptionally plays a role in physiological responses. Owing to developments in technology that outclass traditional breeding methods and genetic engineering techniques, powerful alleviation strategies are vital. New findings have demonstrated the remarkable role of nanoparticles in regulating responses to these environmental stressors. In this review, we summarize the roles and various applications of nanomaterials in regulating abiotic and biotic stress responses. This review discusses and explores the relationship between various types of nanoparticles (metal, carbon-based, and biogenic) and their impact on plant physiology. Furthermore, we assess how nanoparticle technology may play a role in practices of sustainable agriculture by reducing the amount of compounds used, providing them with a larger surface area, highly efficient mass transfer abilities, and controlled, targeted delivery of lower nutrient or pesticide amounts. A review of data from several published studies leads to the conclusion that nanoparticles may act as a synergistic effect, which can effectively increase plant stress tolerance and their nutritional role. Full article

The oil and gas industry is subject to significant fire hazards due to the flammability of hydrocarbons and the extreme conditions of operational facilities. Intumescent coatings (ICs) serve as a crucial passive fire protection strategy, forming an insulating char layer when exposed to heat, thereby reducing heat transfer and delaying structural failure. This review article provides an overview of recent developments in the effectiveness of ICs in mitigating fire risks, enhancing structural resilience, and reducing environmental impacts within the oil and gas industry. The literature surveyed shows that analytical techniques, such as thermogravimetric analysis, scanning electron microscopy, and large-scale fire testing, have been used to evaluate the thermal insulation performances of the coatings. The results indicate significant temperature reductions on protected steel surfaces that extend critical failure times under hydrocarbon fire conditions. Recent advancements in nano-enhanced and bio-derived ICs have also improved thermal stability and mechanical durability. Furthermore, numerical modeling based on heat transfer, mass conservation, and kinetic equations aids in optimizing formulations for real-world applications. Nevertheless, challenges remain in terms of standardizing modeling frameworks and enhancing the environmental sustainability of ICs. This review highlights the progress made and the opportunities for continuous advances and innovation in IC technologies to meet the ever-evolving challenges and complexities in oil and gas industry operations. Consequently, the need to enhance fire protection by utilizing a combination of tools improves predictive modeling and supports regulatory compliance in high-risk industrial environments. Full article

Through the use of heterogeneous catalysts, catalytic ozone oxidation technology, an effective and eco-friendly advanced oxidation process (AOP), facilitates the breakdown of ozone into reactive oxygen species (like ·OH) and greatly increases the mineralization efficiency of pollutants. This study examines the development of heterogeneous ozone catalysts through a critical evaluation of the five primary preparation techniques: ion exchange, sol–gel, coprecipitation, impregnation, and hydrothermal synthesis. Each preparation method’s inherent qualities, benefits, drawbacks, and performance variations are methodically investigated, with an emphasis on how they affect the breakdown of different resistant organic compounds. Even though heterogeneous catalysts are more stable and reusable than homogeneous catalysts, they continue to face issues like active component leaching, restricted mass transfer, and ambiguous mechanisms. In order to determine the key paths for catalyst selection in catalytic ozone treatment going forward, the main goal of this review is to provide an overview of the accomplishments in the field of the heterogeneous ozone catalyst treatment of wastewater that is difficult to degrade. Full article

Permeate Gap Membrane Distillation (PGMD) is an emerging desalination technology that offers a promising alternative for freshwater production, particularly in energy-efficient and sustainable applications. This review provides a comprehensive analysis of PGMD, covering its fundamental principles, heat and mass transfer mechanisms, and key challenges such as temperature and concentration polarization. Various optimisation strategies, including Response Surface Morphology (RSM), Differential Evolution techniques, and Computational Fluid Dynamics (CFD) modelling, are explored to enhance PGMD performance. The study further discusses the latest advancements in system design, highlighting optimal configurations and the integration of PGMD with renewable energy sources. Factors influencing PGMD performance, such as operational parameters (flow rates, temperature, and feed concentration) and physical parameters (gap width, membrane properties, and cooling plate conductivity), are systematically analysed. Additionally, the techno-economic feasibility of PGMD for large-scale freshwater production is evaluated, with a focus on cost reduction strategies, energy efficiency, and hybrid system innovations. Finally, this review outlines the current limitations and future research directions for PGMD, emphasising novel system modifications, improved heat recovery techniques, and potential industrial applications. By consolidating recent advancements and identifying key challenges, this paper aims to guide future research and facilitate the broader adoption of PGMD in sustainable desalination and water purification processes. Full article

The horizontal tube falling film heat exchangers (HTFFHEs), which exhibit remarkable advantages such as high efficiency in heat and mass transfer, low resistance, and a relatively simple structural configuration, have found extensive applications. Complex flow phenomena and the coupled processes of heat and mass transfer take place within it. Given that the heat and mass transfer predominantly occur at the gas-liquid interface, the flow characteristics therein emerge as a significant factor governing the performance of heat and mass transfer. This article elaborates on the progress of experimental and simulation research approaches with respect to flow characteristics. It systematically reviews the influence patterns of various operating parameters, namely parameters of gas, solution and internal medium, as well as structural parameters like tube diameter and tube spacing, on the flow characteristics, such as the flow regime between tubes, liquid film thickness, and wettability. This review serves to furnish theoretical underpinnings for optimizing the heat and mass transfer performance of the horizontal tube falling film heat exchanger. It is further indicated that the multi-dimensional flow characteristics and their quantitative characterizations under the impacts of different airflow features will constitute the focal research directions for horizontal tube falling film heat exchangers in the foreseeable future. Full article

Micro-nano bubbles (MNBs) are tiny bubbles with diameters ranging from 200 nm to 30 µm. They possess unique physicochemical properties such as a large specific surface area, slow rising velocity, high gas dissolution rate, high mass transfer efficiency, and strong interfacial zeta potential. These properties endow MNBs with great potential in various fields, including water treatment, enhanced oil recovery, medical and health care, and agriculture. This paper systematically reviews the physicochemical properties, generation methods, and applications of micro-nano bubbles. The main production methods include the mechanical stirring, pressurized dissolved gas release, ultrasonic cavitation, venturi injection, electrolysis, etc. The principles, advantages and disadvantages, and optimization strategies of these methods are comprehensively analyzed. In terms of applications, the mechanisms and typical cases of MNBs in enhanced oil recovery, water treatment, mineral flotation, medical drug delivery, and crop yield enhancement are thoroughly discussed. Extensive research has shown that MNB technology is highly efficient, energy-saving, and environmentally friendly. However, improving bubble stability, generation efficiency, and large-scale application remain key directions for future research. Full article

Mixed ionic–electronic conducting (MIEC) oxygen-permeable membranes have emerged as a frontier in oxygen separation technology due to their high efficiency, low energy consumption, and broad application potential. In recent years, computational fluid dynamics (CFD) has become a pivotal tool in advancing MIEC membrane technology, offering precise insights into the intricate mechanisms of oxygen permeation, heat transfer, and mass transfer through numerical simulations of coupled multiphysics phenomena. In this review, we comprehensively explore the application of CFD in MIEC membrane research, heat and mass transfer analysis, reactor design optimization, and the enhancement of membrane module performance. Additionally, we delve into how CFD, through multiscale modeling and parameter optimization, improves separation efficiency and facilitates practical engineering applications. We also highlight the challenges in current CFD research, such as high computational costs, parameter uncertainties, and model complexities, while discussing the potential of emerging technologies, such as machine learning, to enhance CFD modeling capabilities. This study underscores CFD’s critical role in bridging the fundamental research and industrial applications of MIEC membranes, providing theoretical guidance and practical insights for innovation in clean energy and sustainable technologies. Full article

Nanomaterials with large specific surface area (SSA) have emerged as pivotal platforms for energy storage and environmental remediation, primarily due to their enhanced active site exposure, improved mass transport capabilities, and superior interfacial reactivity. Among them, polymeric carbon nitride (g-C₃N₄) has garnered significant attention in energy and environmental applications owing to its visible-light-responsive bandgap (~2.7 eV), exceptional thermal/chemical stability, and earth-abundant composition. However, the practical performance of g-C₃N₄ is fundamentally constrained by intrinsic limitations, including its inherently low SSA (<20 m²/g via conventional thermal polymerization), rapid recombination of photogenerated carriers, and inefficient charge transfer kinetics. Notably, the theoretical SSA of g-C₃N₄ reaches 2500 m²/g, yet achieving this value remains challenging due to strong interlayer van der Waals interactions and structural collapse during synthesis. Recent advances demonstrate that state-of-the-art strategies can elevate its SSA to 50–200 m²/g. To break this surface area barrier, advanced strategies achieve SSA enhancement through three primary pathways: pre-treatment (molecular and supramolecular precursor design), in process (templating and controlled polycondensation), and post-processing (chemical exfoliation and defect engineering). This review systematically examines controllable synthesis methodologies for high-SSA g-C₃N₄, analyzing how SSA amplification intrinsically modulates band structures, extends carrier lifetimes, and boosts catalytic efficiencies. Future research should prioritize synergistic multi-stage engineering to approach the theoretical SSA limit (2500 m²/g) while preserving robust optoelectronic properties. Full article

The subject of the effect of pipeline layout on wall thinning in Mihama nuclear power plants was reviewed in relation to flow-accelerated corrosion (FAC). The pipeline consists of a complex layout with a straight pipe, elbow, curved pipe, orifice, and T-junction. To understand the mechanism of wall thinning in the pipeline, the basics of FAC, experimental and numerical approaches, and flow and mass transfer studies of the pipeline were reviewed and compared with actual Mihama pipeline data. The results indicate that the wall thinning in the Mihama pipeline was caused by the asymmetric mass transfer phenomenon arising from the pipeline layout effect induced by the swirl flow, resulting in the generation of a spiral flow downstream of the elbow and an increased mass transfer coefficient downstream of the orifice. Swirl flow can be generated by the coupled T-junction and elbow in the upstream pipeline. Furthermore, related topics in flow and mass transfer studies on short elbows and dual and triple elbows were reviewed in relation to wall thinning, which could depend on the elbow curvature, Reynolds number, and surface roughness. The low-frequency flow oscillation in a short elbow, the swirl flow generation in dual and triple elbows, and the influence of wall roughness could be other sources of the increased mass transfer coefficient in the pipeline. Full article

Enzymes, as nature’s precision biocatalysts, hold transformative potential across industrial, environmental, and biomedical sectors. However, their instability, solvent sensitivity, and limited reusability in their free form necessitate advanced immobilization strategies to enhance their robustness and scalability. This review critically examines cutting-edge advancements in enzyme immobilization, focusing on the integration of artificial intelligence (AI), novel nanomaterials, and dynamic carrier systems to overcome the traditional limitations of mass transfer, enzyme leakage, and cost inefficiency. Key innovations such as metal–organic frameworks (MOFs), magnetic nanoparticles, self-healing hydrogels, and 3D-printed scaffolds are highlighted for their ability to optimize enzyme orientation, stability, and catalytic efficiency under extreme conditions. Moreover, AI-driven predictive modeling and machine learning emerge as pivotal tools for rationalizing nanomaterial synthesis, multi-enzyme cascade design, and toxicity assessment, while microfluidic systems enable precise biocatalyst fabrication. This review also explores emerging carrier-free strategies, including cross-linked enzyme aggregates (CLEAs) and DNA-directed immobilization, which minimize diffusion barriers and enhance substrate affinity. Despite progress, challenges persist in regards to eco-friendly nanomaterial production, industrial scalability, and real-world application viability. Future directions emphasize sustainable hybrid material design, AI-aided lifecycle assessments, and interdisciplinary synergies between synthetic biology, nanotechnology, and data analytics. By connecting laboratory innovation with industrial needs, this work provides a forward-thinking framework to harness immobilized enzymes for achieving global sustainability goals, particularly in bioremediation, bioenergy, and precision medicine. Full article

Using direct seawater electrolysis (DSE) for hydrogen production has garnered increasing scientific attention as a promising pathway toward sustainable energy solutions. Given the complex ionic environment of seawater, researchers have proposed a diverse range of strategies aimed at addressing the issue of enhancing the corrosion resistance of anodes, yet no optimal solution has been found so far. Among the emerging approaches, a design using multilayer electrode architecture offers notable advantages by introducing abundant active sites, diverse chemical environments, and robust physical structures. Crucially, these configurations enable the synergistic integration of distinct material properties across different layers, thereby enhancing both electrochemical activity and structural stability in harsh seawater environments. Despite these benefits, a limited understanding of the role played by solid–solid interfaces has hindered the rational design and practical application of such electrodes. This review focuses on the design principles and functional roles of solid–solid interfaces in multilayer anodes for the oxygen evolution reaction (OER) under DSE conditions. In addition, we systematically summarize and discuss the representative fabrication methods for constructing solid–solid interfaces in hierarchically structured electrodes. By screening recent advances in these techniques, we further highlight how engineered interfaces influence interfacial bonding, electron transfer, and mass transport during DSE processes, enhancing the intrinsic catalytic activity, as well as protecting the metallic electrode from corrosion. Finally, current challenges and future research directions to deepen the mechanistic understanding of interface phenomena are discussed, with the aim of accelerating the development of robust and scalable electrodes for direct seawater electrolysis. Full article