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Keywords = ion assisted deposition

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16 pages, 1541 KB  
Article
Carbyne-Enriched Carbon Coatings on Silicon Chips as Biosensing Surfaces with Stable-over-Time Biomolecule Binding Capacity
by Dimitra Tsounidi, Panagiota Petrou, Mariya Aleksandrova, Tsvetozar Tsanev, Angeliki Tserepi, Evangelos Gogolides, Andrzej Bernasik, Kamil Awsiuk, Natalia Janiszewska, Andrzej Budkowski and Ioannis Raptis
Nanomaterials 2025, 15(18), 1384; https://doi.org/10.3390/nano15181384 - 9 Sep 2025
Cited by 1 | Viewed by 3474
Abstract
Carbyne-containing materials offer significant potential for biosensor applications due to their unique chemical and mechanical properties. In this study, carbyne-enriched carbon coatings deposited on SiO2/Si chips using ion-assisted pulse-plasma deposition were evaluated for the first time as substrates for optical biosensing. [...] Read more.
Carbyne-containing materials offer significant potential for biosensor applications due to their unique chemical and mechanical properties. In this study, carbyne-enriched carbon coatings deposited on SiO2/Si chips using ion-assisted pulse-plasma deposition were evaluated for the first time as substrates for optical biosensing. At first, the carbyne-enriched coatings were characterized by X-ray photoelectron spectroscopy, Raman spectroscopy, Atomic Force Microscopy, and the sessile drop method to assess their composition, structure, and wettability. After that, chips with carbyne-enriched coatings were modified with biomolecules through physical absorption or covalent bonding, and the respective biomolecular interactions were monitored in real-time by White Light Reflectance Spectroscopy (WLRS). In both cases, SiO2/Si chips modified with an aminosilane were used as reference substrates. Physical adsorption was tested through immobilization of an antibody against C-reactive protein (CRP) to enable its immunochemical detection, whereas covalent bonding was tested through coupling of biotin and monitoring its reaction with streptavidin. It was found that the carbyne-enriched carbon-coated chips retained both their antibody adsorption capability and their covalent bonding ability for over 18 months, while the modified with aminosilane SiO2/Si chips lost 90% of their antibody adsorption capacity and covalent bonding ability after two months of storage. These findings highlight the strong potential of carbyne-enriched carbon-coated chips as robust biosensing substrates, with applications extending beyond WLRS. Full article
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8 pages, 893 KB  
Article
W/Si Multilayer Mirrors for Soft X-Ray Wavelengths < 2.4 nm
by Denys Sevriukov, Sergiy Yulin, Sven Schröder and Andreas Tünnermann
Surfaces 2025, 8(3), 65; https://doi.org/10.3390/surfaces8030065 - 2 Sep 2025
Viewed by 895
Abstract
W/Si multilayer mirrors are a promising candidate for soft X-ray applications at wavelengths below 2.4 nm. However, their optical performance is strongly affected by interface roughness and interlayer mixing, which limits reflectivity. One approach to improving interface quality is the application of BIAS [...] Read more.
W/Si multilayer mirrors are a promising candidate for soft X-ray applications at wavelengths below 2.4 nm. However, their optical performance is strongly affected by interface roughness and interlayer mixing, which limits reflectivity. One approach to improving interface quality is the application of BIAS voltage during deposition. In this study, W/Si multilayer mirrors with bilayer thickness of ~1.5 nm and 100 bilayers were fabricated using DC magnetron sputtering, with ion assistance of 75 V, 100 V, and 200 V applied during the deposition of silicon layers. Grazing incidence X-ray reflectivity (GIXR) measurements at Cu Kα (λ = 0.154 nm) showed that applying BIAS ≤ 100 V reduced interface roughness and increased reflectivity, with a maximum effect observed at 75 V. In contrast, at 200 V, strong diffusion intermixing reduced the bilayer thickness to 1.29 nm and nearly eliminated reflectivity. Soft X-ray reflectivity measurements at λ ~ 1.5 nm confirmed that ion assistance improved optical performance, increasing mirror reflectivity from ~1% (BIAS = 0 V) to ~2.3% (BIAS = 75 V). Atomic force microscopy (AFM) measurements also demonstrated a reduction in surface roughness from 0.22 nm to 0.11 nm due to using ion assistance. These results indicate that moderate ion assistance (<100 V) can enhance the optical quality of W/Si multilayer mirrors by reducing interface roughness, while excessive BIAS (>100 V) leads to diffusion intermixing and optical degradation. The novelty of this work lies in the direct application and variation in BIAS voltage during Si-layer growth, enabling detailed investigation of its influence on interface roughness and reflectivity. This approach provides a simple and effective tool for optimizing the performance of W/Si multilayer mirrors for soft X-ray applications. Full article
(This article belongs to the Special Issue Surface Engineering of Thin Films)
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15 pages, 4096 KB  
Article
Surface Roughness, Residual Stress, and Optical and Structural Properties of Evaporated VO2 Thin Films Prepared with Different Tungsten Doping Amounts
by Chuen-Lin Tien, Chun-Yu Chiang, Yi-Lin Wang, Ching-Chiun Wang and Shih-Chin Lin
Appl. Sci. 2025, 15(17), 9457; https://doi.org/10.3390/app15179457 - 28 Aug 2025
Viewed by 827
Abstract
This study investigates the effects of different tungsten (W) doping contents on the optical transmittance, surface roughness, residual stress, and microstructure of evaporated vanadium dioxide (VO2) thin films. W-doped VO2 thin films with varying tungsten concentrations were fabricated using electron [...] Read more.
This study investigates the effects of different tungsten (W) doping contents on the optical transmittance, surface roughness, residual stress, and microstructure of evaporated vanadium dioxide (VO2) thin films. W-doped VO2 thin films with varying tungsten concentrations were fabricated using electron beam evaporation combined with ion-assisted deposition techniques, and deposited on silicon wafers and glass substrates. The optical transmittances of undoped and W-doped VO2 thin films were measured by UV/VIS/NIR spectroscopy and Fourier transform infrared (FTIR) spectroscopy. The root mean square surface roughness was measured using a Linnik microscopic interferometer. The residual stress in various W-doped VO2 films was evaluated using a modified Twyman–Green interferometer. The surface morphological and structural characterization of the W-doped VO2 thin films were performed by field-emission scanning electron microscopy (FE-SEM) and X-ray diffraction (XRD). Raman spectroscopy was used to analyze the structure and vibrational modes of different W-doped VO2 thin films. These results show that the addition of tungsten significantly alters the structural, optical, and mechanical properties of VO2 thin films. Full article
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20 pages, 9379 KB  
Article
Tribological Properties of Diamond/Diamond-like Carbon (DLC) Composite Coating in a Dry Environment
by Chengye Yang, Zhengxiong Ou, Yuanyuan Mu, Xingqiao Chen, Shihao Yang, Peng Guo, Nan Jiang, Kazuhito Nishimura, Xinbiao Mao, Hui Song and He Li
Materials 2025, 18(16), 3879; https://doi.org/10.3390/ma18163879 - 19 Aug 2025
Cited by 1 | Viewed by 1175
Abstract
In this study, a diamond/diamond-like carbon (DLC) composite coating was designed and fabricated utilizing a combination of chemical vapor deposition (CVD) and magnetron-sputtering-assisted ion beam deposition. This was designed to cope with severe problems such as high wear due to insufficient lubrication under [...] Read more.
In this study, a diamond/diamond-like carbon (DLC) composite coating was designed and fabricated utilizing a combination of chemical vapor deposition (CVD) and magnetron-sputtering-assisted ion beam deposition. This was designed to cope with severe problems such as high wear due to insufficient lubrication under dry sliding conditions with a single diamond. The tribological properties of the fabricated coatings under dry conditions were comparatively evaluated. The results demonstrate that the diamond/DLC composite coatings significantly enhance the tribological performance relative to their single-layer diamond counterparts. Specifically, a 33.73% reduction in the average friction coefficient and a 39.55% decrease in the average wear rate were observed with the MCD (microcrystalline diamond/DLC coating. Similarly, a 16.85% reduction in the average friction coefficient and a 9.69% decrease in the average wear rate were observed with the UNCD (ultrananocrystalline diamond)/DLC coating. Analysis of the worn track morphology and structure elucidated the underlying friction mechanism. It is proposed that the DLC top layer reduces the surface roughness of the underlying diamond coating and mitigates abrasive wear in the dry environment. Furthermore, the presence of the DLC film promotes graphitization via phase transition during sliding, which enhances lubricity and facilitates the establishment of a smooth friction interface. Full article
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50 pages, 4603 KB  
Review
Polymeric Composite Thin Films Deposited by Laser Techniques for Antimicrobial Applications—A Short Overview
by Anita Ioana Visan and Irina Negut
Polymers 2025, 17(15), 2020; https://doi.org/10.3390/polym17152020 - 24 Jul 2025
Viewed by 1203
Abstract
Polymeric composite thin films have emerged as promising antimicrobial materials, particularly in response to rising antibiotic resistance. This review highlights the development and application of such films produced by laser-based deposition techniques, notably pulsed laser deposition and matrix-assisted pulsed laser evaporation. These methods [...] Read more.
Polymeric composite thin films have emerged as promising antimicrobial materials, particularly in response to rising antibiotic resistance. This review highlights the development and application of such films produced by laser-based deposition techniques, notably pulsed laser deposition and matrix-assisted pulsed laser evaporation. These methods offer precise control over film composition, structure, and thickness, making them ideal for embedding antimicrobial agents such as metal nanoparticles, antibiotics, and natural compounds into polymeric matrices. The resulting composite coatings exhibit enhanced antimicrobial properties against a wide range of pathogens, including antibiotic-resistant strains, by leveraging mechanisms such as ion release, reactive oxygen species generation, and membrane disruption. The review also discusses critical parameters influencing antimicrobial efficacy, including film morphology, composition, and substrate interactions. Applications include biomedical devices, implants, wound dressings, and surfaces in the healthcare and food industries. Full article
(This article belongs to the Special Issue Polymer Thin Films and Their Applications)
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15 pages, 7165 KB  
Article
Structural and Performance Studies of Lanthanum–Nitrogen Co-Doped Titanium Dioxide Thin Films Under UV Aging
by Pengcheng Cao, Li Zhang and Yanbo Yuan
Micromachines 2025, 16(8), 842; https://doi.org/10.3390/mi16080842 - 23 Jul 2025
Viewed by 984
Abstract
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray [...] Read more.
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray diffraction (XRD) analysis revealed that La-N co-doping inhibits the phase transition from anatase to rutile, significantly enhancing the phase stability of the films. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) characterizations indicated that co-doping increased the density and surface uniformity of the films, thereby delaying the expansion of cracks and increase in roughness induced by UV exposure. Energy-dispersive X-ray spectroscopy (EDS) results confirmed the successful incorporation of La and N into the TiO2 lattice, enhancing the chemical stability of the films. Contact angle tests demonstrated that La-N co-doping markedly improved the hydrophobicity of the films, inhibiting the rapid decay of hydrophilicity during UV aging. After three years of UV aging, the co-doped films maintained high structural integrity and photocatalytic performance, exhibiting excellent resistance to UV aging. These findings offer new insights into the long-term stability of photovoltaic self-cleaning materials. Full article
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15 pages, 3200 KB  
Article
Stress Compensation in TiO2/SiO2 Optical Coatings by Manipulating the Thickness Modulation Ratio
by Bo Wang, Taiqi Wu, Weidong Gao, Gang Hu and Changjun Wang
Coatings 2025, 15(7), 848; https://doi.org/10.3390/coatings15070848 - 19 Jul 2025
Viewed by 1479
Abstract
With the rapid advancement of high-precision optical systems, increasingly stringent demands are imposed on the surface figure accuracy of optical components. The magnitude of residual stress in multilayer films directly influences the post-coating surface figure stability of these components, making the control of [...] Read more.
With the rapid advancement of high-precision optical systems, increasingly stringent demands are imposed on the surface figure accuracy of optical components. The magnitude of residual stress in multilayer films directly influences the post-coating surface figure stability of these components, making the control of multilayer film stress a critical factor in enhancing optical surface figure accuracy. In this study, which addresses the process constraints and substrate damage risks associated with conventional annealing-based stress compensation for large-aperture optical components, we introduce an active stress engineering strategy rooted in in situ deposition process optimization. By systematically tailoring film deposition parameters and adjusting the thickness modulation ratio of TiO2 and SiO2, we achieve dynamic compensation of residual stress in multilayer structures. This approach demonstrates broad applicability across diverse optical coatings, where it effectively mitigates stress-induced surface distortions. Unlike annealing methods, this intrinsic stress polarity manipulation strategy obviates the need for high-temperature post-processing, eliminating risks of material decomposition or substrate degradation. By enabling precise nanoscale stress regulation in large-aperture films through controlled process parameters, it provides essential technical support for manufacturing ultra-precision optical devices, such as next-generation laser systems and space-based stress wave detection instruments, where minimal stress-induced deformation is paramount to functional performance. Full article
(This article belongs to the Section Thin Films)
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19 pages, 4240 KB  
Article
Sonication-Assisted Surface Erosion and Its Impact on the Flotation of Ultrafine Smithsonite
by Weiguang Zhou, Weiwei Cao, Haobin Wei, Shulan Shi, Chenwei Li and Liuyang Dong
Metals 2025, 15(7), 731; https://doi.org/10.3390/met15070731 - 30 Jun 2025
Cited by 1 | Viewed by 667
Abstract
Regulating the dissolution and interfacial behavior of minerals via external force fields is considered a promising strategy for enhancing the flotation of soluble minerals. This study explored the potential of ultrasound-assisted pulp conditioning in improving ultrafine smithsonite flotation. Specifically, we systematically evaluated the [...] Read more.
Regulating the dissolution and interfacial behavior of minerals via external force fields is considered a promising strategy for enhancing the flotation of soluble minerals. This study explored the potential of ultrasound-assisted pulp conditioning in improving ultrafine smithsonite flotation. Specifically, we systematically evaluated the effects of ultrasonic pretreatment (UP) on the physicochemical properties of smithsonite suspensions (focusing on surface erosion behavior) and assessed subsequent flotation performance using flotation tests and modern analytical techniques. It has been found that UP can significantly modify smithsonite suspension characteristics, including particle morphology, ionic composition, electrokinetic properties, and pulp pH. Flotation results demonstrate that UP yields higher recovery compared to traditional stirring (TS) conditioning, especially at medium-to-high sodium oleate (NaOL) concentrations. Comparative analysis reveals that ultrasonic-assisted dissolution and ion-selective migration are the main factors driving improved flotation performance. Unlike TS, UP promotes greater zinc ion release, facilitates the dissolution–hydrolysis–precipitation equilibrium, generates more and finer nanoparticles in the bulk phase, and induces the deposition of hydrozincite on smithsonite surfaces. These changes increase active zinc sites for more stable NaOL adsorption, thereby enhancing the flotation of ultrafine smithsonite particles. Full article
(This article belongs to the Special Issue State of the Art in Flotation and Separation of Metallic Minerals)
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22 pages, 4799 KB  
Article
Design and Deposition of Ultra-Broadband Beam-Splitting Coatings
by Yunyun Shi, Haochuan Li, Sibao Zhang, Changxin Luo, Jiangheng Sun, Chenrui Lv, Jiaoteng Ding and Yongsheng Yao
Coatings 2025, 15(6), 695; https://doi.org/10.3390/coatings15060695 - 9 Jun 2025
Viewed by 735
Abstract
This study aims to develop a stress-optimized ultra-broadband beam-splitting coating that integrates four spectral bands by analyzing the beam-splitting properties of coatings spanning visible to medium and long-wave infrared regions. A beam-splitting coating was deposited on a Ge substrate using ion-beam-assisted thermal evaporation, [...] Read more.
This study aims to develop a stress-optimized ultra-broadband beam-splitting coating that integrates four spectral bands by analyzing the beam-splitting properties of coatings spanning visible to medium and long-wave infrared regions. A beam-splitting coating was deposited on a Ge substrate using ion-beam-assisted thermal evaporation, employing Ge, ZnS, and YbF3 as coating materials. The designed coating exhibits high reflectance in the 0.5–0.8 μm and 0.9–1.7 μm wavelength bands while maintaining high transmittance in the 3–5 μm and 8–12 μm bands. The optimal deposition process for a single-layer coating was established, at a 45° incidence angle, the beam-splitting coating achieved an average reflectance (Rave) of 86.6% in the 0.9–1.7 μm band and 93.7% in the 0.9–1.7 μm band, alongside an average transmittance (Tave) of 91.36% in the 3–5 μm band and 91.3% in the 8–12 μm band. The antireflection coating achieved a single-side Tave of 98.5% in the 3–5 μm band and 97% in the 8–12 μm band. The coating uniformity exceeded 99.6%. To optimize the surface profile, a single-layer Ge coating was added to the rear surface, resulting in a root mean square deviation of less than 0.0007 μm, achieved the same precision of the surface profile successfully. The deposited beam-splitting coating possessed high surface profile precision, and successfully achieved high reflectance in the visible to short-wave infrared range and high transmittance in the medium- and long-wave infrared range. The coating demonstrated excellent adhesion, abrasion resistance, and structural integrity, with no wrinkling, cracking, or delamination. Full article
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32 pages, 6341 KB  
Review
Catalytic Oxidative Removal of Volatile Organic Compounds (VOCs) by Perovskite Catalysts: A Review
by Tong Xu, Chenlong Wang, Yanfei Lv, Bin Zhu and Xiaomin Zhang
Nanomaterials 2025, 15(9), 685; https://doi.org/10.3390/nano15090685 - 30 Apr 2025
Cited by 4 | Viewed by 2295
Abstract
Volatile organic compound (VOC) emissions have become a critical environmental concern due to their contributions to photochemical smog formation, secondary organic aerosol generation, and adverse human health impacts in the context of accelerated industrialization and urbanization. Catalytic oxidation over perovskite-type catalysts is an [...] Read more.
Volatile organic compound (VOC) emissions have become a critical environmental concern due to their contributions to photochemical smog formation, secondary organic aerosol generation, and adverse human health impacts in the context of accelerated industrialization and urbanization. Catalytic oxidation over perovskite-type catalysts is an attractive technological approach for efficient VOC abatement. This review systematically evaluates the advancements in perovskite-based catalysts for VOC oxidation, focusing on their crystal structure–activity relationships, electronic properties, synthetic methodologies, and nanostructure engineering. Emphasis is placed on metal ion doping strategies and supported catalyst configurations, which have been demonstrated to optimize catalytic performance through synergistic effects. The applications of perovskite catalysts in diverse oxidation systems, including photocatalysis, thermal catalysis, electrocatalysis, and plasma-assisted catalysis, are comprehensively discussed with critical analysis of their respective advantages and limitations. It summarizes the existing challenges, such as catalyst deactivation caused by carbon deposition, sulfur/chlorine poisoning, and thermal sintering, as well as issues like low energy utilization efficiency and the generation of secondary pollutants. By consolidating current knowledge and highlighting future research directions, this review provides a solid foundation for the rational design of next-generation perovskite catalysts for sustainable VOC management. Full article
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12 pages, 2085 KB  
Article
Investigation of Dielectric and Sensing Behavior of Anodic Aluminum Oxide Filled by Carbyne-Enriched Nanomaterial
by Mariya Aleksandrova, Tsvetozar Tsanev and Dilyana N. Gospodinova
Crystals 2025, 15(4), 314; https://doi.org/10.3390/cryst15040314 - 27 Mar 2025
Viewed by 760
Abstract
Anodic aluminum oxide (AAO) is a promising material for sensor applications due to its unique nanoporous structure and high surface area. This study investigates enhancing AAO’s sensing capabilities by incorporating carbyne-enriched nanomaterials. This research aimed to create a novel surface acoustic wave (SAW) [...] Read more.
Anodic aluminum oxide (AAO) is a promising material for sensor applications due to its unique nanoporous structure and high surface area. This study investigates enhancing AAO’s sensing capabilities by incorporating carbyne-enriched nanomaterials. This research aimed to create a novel surface acoustic wave (SAW) sensor with improved performance characteristics. AAO films were fabricated using a two-step anodization process, followed by carbyne-enriched coating deposition via ion-assisted pulse-plasma deposition. The dielectric properties of the resulting composite material were characterized using impedance spectroscopy, while the sensing performance was evaluated by exposing the sensor to various ethanol concentrations. The results showed a significant increase in capacitance and dielectric permittivity for the carbyne-filled AAO compared to pristine AAO, along with a 5-fold improvement in sensitivity to ethanol vapor. The increased sensitivity is attributed to the synergistic combination of the AAO’s high surface area and the carbyne’s unique electrical properties. This work demonstrates the successful fabrication and characterization of a novel high-sensitivity gas sensor, highlighting the potential of carbyne-enriched AAO for advanced sensor applications. Full article
(This article belongs to the Special Issue Optical and Electrical Properties of Nano- and Microcrystals)
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13 pages, 3806 KB  
Article
Influence of the Annealing Temperature on the Properties of {ZnO/CdO}30 Superlattices Deposited on c-Plane Al2O3 Substrate by MBE
by Anastasiia Lysak, Aleksandra Wierzbicka, Piotr Dłużewski, Marcin Stachowicz, Jacek Sajkowski and Ewa Przezdziecka
Crystals 2025, 15(2), 174; https://doi.org/10.3390/cryst15020174 - 10 Feb 2025
Viewed by 1246
Abstract
{CdO/ZnO}m superlattices (SLs) have been grown on c-plane sapphire substrates by plasma-assisted molecular beam epitaxy (PA-MBE). The observation of satellite peaks in the XRD studies of the as-grown and annealed samples confirms the presence of a periodic superlattice structure. The properties [...] Read more.
{CdO/ZnO}m superlattices (SLs) have been grown on c-plane sapphire substrates by plasma-assisted molecular beam epitaxy (PA-MBE). The observation of satellite peaks in the XRD studies of the as-grown and annealed samples confirms the presence of a periodic superlattice structure. The properties of as-grown and annealed SLs deposited on c-oriented sapphire were investigated by transmission electron microscopy, X-ray diffraction and temperature dependent PL studies. The deformation of the SLs structure was observed after rapid thermal annealing. As the thermal annealing temperature increases, the diffusion of Cd ions from the quantum well layers into the ZnO barrier increases. The formation of CdZnO layers causes changes in the luminescence spectrum in the form of peak shifts, broadening and changes in the spacing of the satellite peaks visible in X-ray analysis. Full article
(This article belongs to the Special Issue Materials and Devices Grown via Molecular Beam Epitaxy)
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10 pages, 2028 KB  
Article
Understanding Intrinsic Electrochemical Properties of NiCo–Metal–Organic Framework-Derived NiCo2O4 as a Li-Ion Battery Anode
by Byoungnam Park and Soomin Kim
Molecules 2025, 30(3), 616; https://doi.org/10.3390/molecules30030616 - 30 Jan 2025
Cited by 9 | Viewed by 1592
Abstract
This study explores the electrochemical properties of additive-free NiCo₂O₄ derived from NiCo–metal–organic frameworks (MOFs) as a high-performance anode material for lithium-ion batteries (LIBs), excluding the effect of additives. NiCo-MOF was synthesized via an ultrasonic-assisted method and deposited on stainless steel foils using alternating [...] Read more.
This study explores the electrochemical properties of additive-free NiCo₂O₄ derived from NiCo–metal–organic frameworks (MOFs) as a high-performance anode material for lithium-ion batteries (LIBs), excluding the effect of additives. NiCo-MOF was synthesized via an ultrasonic-assisted method and deposited on stainless steel foils using alternating current electrophoretic deposition (AC-EPD). The resulting thin films exhibited outstanding cycling stability and rate performance, maintaining a specific capacity of ~1200 mAh/g over 250 cycles at a high current density of 2.35 A/g, with nearly 100% Coulombic efficiency. Differential capacity analysis revealed enhanced redox activity at 0.8 V and 1.7 V during lithiation and delithiation, attributed to the decomposition of NiCo₂O₄ into metallic Ni and Co, followed by their oxidation to Ni2⁺ and Co3⁺, respectively. The gradual activation of electroactive sites, coupled with improved electrode kinetics and structural adjustments, contributed to the observed capacity increase over cycles. These findings underscore the potential of NiCo₂O₄ as a robust and efficient anode material for next-generation LIBs. Full article
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25 pages, 2189 KB  
Review
Advancements in Surface Modification of NiTi Alloys for Orthopedic Implants: Focus on Low-Temperature Glow Discharge Plasma Oxidation Techniques
by Justyna Witkowska, Jerzy Sobiecki and Tadeusz Wierzchoń
Int. J. Mol. Sci. 2025, 26(3), 1132; https://doi.org/10.3390/ijms26031132 - 28 Jan 2025
Cited by 9 | Viewed by 2665
Abstract
Nickel–titanium (NiTi) shape memory alloys are promising materials for orthopedic implants due to their unique mechanical properties, including superelasticity and shape memory effect. However, the high nickel content in NiTi alloys raises concerns about biocompatibility and potential cytotoxic effects. This review focuses on [...] Read more.
Nickel–titanium (NiTi) shape memory alloys are promising materials for orthopedic implants due to their unique mechanical properties, including superelasticity and shape memory effect. However, the high nickel content in NiTi alloys raises concerns about biocompatibility and potential cytotoxic effects. This review focuses on the recent advancements in surface modification techniques aimed at enhancing the properties of NiTi alloys for biomedical applications, with particular emphasis on low-temperature glow discharge plasma oxidation methods. The review explores various surface engineering strategies, including oxidation, nitriding, ion implantation, laser treatments, and the deposition of protective coatings. Among these, low-temperature plasma oxidation stands out for its ability to produce uniform, nanocrystalline layers of titanium dioxide (TiO2), titanium nitride (TiN), and nitrogen-doped TiO2 layers, significantly enhancing corrosion resistance, reducing nickel ion release, and promoting osseointegration. Plasma-assisted oxynitriding processes enable the creation of multifunctional coatings with improved mechanical and biological properties. The applications of modified NiTi alloys in orthopedic implants, including spinal fixation devices, joint prostheses, and fracture fixation systems, are also discussed. Despite these promising advancements, challenges remain in achieving large-scale reproducibility, controlling process parameters, and reducing production costs. Future research directions include integrating bioactive and antibacterial coatings, enhancing surface structuring for controlled biological responses, and expanding clinical validation. Addressing these challenges can unlock the full potential of surface-modified NiTi alloys in advanced orthopedic applications for safer, longer-lasting, and more effective medical implants. Full article
(This article belongs to the Special Issue Biomaterials for Dental and Orthopedic Applications)
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22 pages, 3244 KB  
Review
Solution Deposition Planarization as an Alternative to Electro-Mechanical Polishing for HTS Coated-Conducters
by Laura Piperno and Giuseppe Celentano
Coatings 2025, 15(1), 45; https://doi.org/10.3390/coatings15010045 - 3 Jan 2025
Cited by 1 | Viewed by 1502
Abstract
Mechanically flexible substrates are increasingly utilized in electronics and advanced energy technologies like solar cells and high-temperature superconducting coated conductors (HTS-CCs). These substrates offer advantages, such as large surface areas and reduced manufacturing costs through reel-to-reel processing, but often lack the surface smoothness [...] Read more.
Mechanically flexible substrates are increasingly utilized in electronics and advanced energy technologies like solar cells and high-temperature superconducting coated conductors (HTS-CCs). These substrates offer advantages, such as large surface areas and reduced manufacturing costs through reel-to-reel processing, but often lack the surface smoothness needed for optimal performance. For HTS-CCs, specific orientation and high crystalline quality are essential, requiring buffer layers to prepare the amorphous substrate for superconductor deposition. Techniques, such as mechanical polishing, electropolishing, and chemical-mechanical polishing, can help achieve an optimally levelled surface suitable for the subsequent steps of sputtering and ion-beam-assisted deposition (IBAD) necessary for texturing. This review examines Solution Deposition Planarization (SDP) as a cost-effective alternative to traditional electro-mechanical polishing for HTS coated conductors. SDP achieves surface roughness levels below 1 nm through multiple oxide layer coatings, offering reduced production costs. Comparative studies demonstrate planarization efficiencies of up to 20%. Ongoing research aims to enhance SDP’s efficiency for industrial applications in CC production. Full article
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