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Keywords = in situ tensile testing

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17 pages, 2288 KB  
Article
The Role of Matrix Shielding in the In Situ Fiber Strength and Progressive Failure of Unidirectional Composites
by Mostafa Barzegar, Jose M. Guerrero, Zahra Tanha, Carlos Gonzalez, Abrar Baluch and Josep Costa
J. Compos. Sci. 2026, 10(1), 47; https://doi.org/10.3390/jcs10010047 - 13 Jan 2026
Viewed by 258
Abstract
While carbon fiber strength is typically characterized through single-fiber tensile tests, these isolated measurements do not account for the local mechanical constraints present within a composite architecture. This study employs a synergistic computational micromechanics approach combining finite element analysis (FEA) and analytical modeling [...] Read more.
While carbon fiber strength is typically characterized through single-fiber tensile tests, these isolated measurements do not account for the local mechanical constraints present within a composite architecture. This study employs a synergistic computational micromechanics approach combining finite element analysis (FEA) and analytical modeling to investigate how the surrounding matrix influences the Stress Intensity Factor (SIF) and the apparent ultimate strength of embedded fibers. By calculating the J-integral, we demonstrate that the matrix provides a significant shielding effect, constraining crack opening displacements and substantially reducing the SIF. This mechanism results in a marked increase in in situ fiber tensile strength relative to dry fibers. Incorporating this matrix-adjusted Weibull distribution into a longitudinal failure model significantly improves the prediction of fiber-break density accumulation, showing closer correlation with experimental benchmarks than traditional models. Full article
(This article belongs to the Section Composites Modelling and Characterization)
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18 pages, 7713 KB  
Article
A Novel Polyvinyl Alcohol/Salecan Composite Hydrogel Dressing with Tough, Biocompatible, and Antibacterial Properties for Infected Wound Healing
by Jiayu Li, Can Li, Qi Zhang, Zhenhao Rao, Qinghuan Meng, Miao Li, Juan Dai, Ke Deng and Pengfei Chen
Gels 2026, 12(1), 60; https://doi.org/10.3390/gels12010060 - 8 Jan 2026
Viewed by 220
Abstract
Polysaccharide-based wound dressings face challenges in mechanical properties and effective wound repair for infected wound surfaces. This study presents a novel polyvinyl alcohol (PVA)/Salecan (Sal) composite hydrogel dressing with high toughness, biocompatibility, and wound healing capabilities, developed using an interpenetrating polymer network strategy. [...] Read more.
Polysaccharide-based wound dressings face challenges in mechanical properties and effective wound repair for infected wound surfaces. This study presents a novel polyvinyl alcohol (PVA)/Salecan (Sal) composite hydrogel dressing with high toughness, biocompatibility, and wound healing capabilities, developed using an interpenetrating polymer network strategy. The primary network was formed through electrostatic interactions between polydopamine (PDA) and biocompatible polysaccharide Salecan, followed by incorporation of AgNO3, which was in situ reduced to silver nanoparticles within the hydrogel. PVA was introduced as a secondary matrix, further reinforcing the hydrogel network through cyclic freeze–thawing. The resulting hydrogel exhibited a tensile strength of 0.31 MPa, an elongation at break of 158.9%, and a toughness of 31.16 J·m−2, demonstrating enhanced mechanical performance compared to both Salecan/PDA and previously reported Salecan/Fe3+ hydrogel. Co-culture experiments showed the hydrogel’s strong antibacterial effects, inhibiting 80.1% of Escherichia coli (E. coli) and 99.5% of Staphylococcus aureus (S. aureus). Fibroblast culture tests confirmed its excellent cytocompatibility. In vivo studies on infected wounds showed nearly complete healing in the S. aureus + hydrogel group within 12 days. Quantitative immunohistochemical analysis of CD31 revealed that hydrogel treatment significantly upregulated CD31 expression, indicating enhanced neovascularization. Complementary Western blot analysis further demonstrated that hydrogel-treated groups exhibited a marked downregulation of pro-inflammatory factors alongside CD31 upregulation. In summary, the PVA/Sal-based hydrogel represents a valuable strategy for reducing inflammation and promoting regeneration in the management of infected wounds. Full article
(This article belongs to the Special Issue Designing Gels for Wound Dressing (2nd Edition))
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25 pages, 9580 KB  
Article
Research on Mechanical Characteristics of Portal Frame Anti-Uplift Structure
by Tingting Ma, Jun He, Guolin Gao, Zhiyun Yao, Yihang Duan, Xu Zhang and Zixian Jin
Buildings 2026, 16(1), 58; https://doi.org/10.3390/buildings16010058 - 23 Dec 2025
Viewed by 261
Abstract
The complexity of the loading mode and action mechanism is demonstrated in the portal frame anti-uplift structure. The stress evolution process of the portal frame structure during the excavation of the upper foundation pit is revealed through in situ structural stress tests and [...] Read more.
The complexity of the loading mode and action mechanism is demonstrated in the portal frame anti-uplift structure. The stress evolution process of the portal frame structure during the excavation of the upper foundation pit is revealed through in situ structural stress tests and numerical modeling analysis reflecting the small strain characteristics of stratum. The stress distribution of uplift piles and anti-floating plates is analyzed, with the axial force of piles and the development law of bending moment in plates being specifically examined. It is emphasized that the load of the uplift pile is generated by friction between the pile and soil caused by stratum floating, which is predominantly produced during the excavation of the upper block and the unloading of the surcharge. The pile 11# is observed to be under tension in the middle and compressed at both ends, with the extreme value of tensile stress of these 24 piles being located at 0.15 times the pile length below the top of the middle pile. The main loads of the anti-floating plate are identified as backfilling, foundation buoyancy, and lateral soil pressure. The lower part of the two pile spans is subjected to tension, while the upper part is under compression, with the bending moment extremes being located on the side where the frame is first formed. A significant increase in stiffness is exhibited by the frame structure after its formation, and the influence from the excavation of other blocks is markedly reduced. The most adverse condition is determined to occur during the integral removal of the upper surcharge. The reference value of these research results is confirmed for clarifying the stress mechanism of anti-uplift portal frame structures and optimizing key technical parameters in structural design and construction. Full article
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29 pages, 7577 KB  
Article
Mechanical Response and Parameter Sensitivity of Flexible Membrane Sealed Caverns for Compressed Air Energy Storage
by Lihua Hu, Jihan Liu, Zhixu Guo, Xin Liang, Liyuan Yu, Wei Li, Chengguo Hu, Yun Wu, Shihao Guo, Xuanyuan Liu and Qiming Zhou
Materials 2025, 18(24), 5657; https://doi.org/10.3390/ma18245657 - 17 Dec 2025
Viewed by 331
Abstract
Implementing compressed air energy storage (CAES) in lined caverns provides a promising technical solution for large-scale energy storage, and the reasonable selection of sealing materials is essential for its success. Flexible membrane materials including sprayable polymers, rubber sheets, and airbags have recently been [...] Read more.
Implementing compressed air energy storage (CAES) in lined caverns provides a promising technical solution for large-scale energy storage, and the reasonable selection of sealing materials is essential for its success. Flexible membrane materials including sprayable polymers, rubber sheets, and airbags have recently been considered economical and practical sealing options. However, research on flexible membrane sealed CAES caverns remains limited, particularly regarding their mechanical response and parameter sensitivities. To address this gap, an elastic multilayer thick-walled cylinder model verified by physical model tests is proposed. Analytical solutions for the stress and displacement fields of the surrounding rock and concrete lining are derived, and a calculation scheme is designed to evaluate the influence and sensitivity of key parameters. Results indicate that under high internal pressure, both the lining and surrounding rock undergo radial compression without yielding, whereas the lining experiences adverse tensile stresses in the hoop direction. The maximum hoop tensile stress reached the order of 1~3 MPa under typical CAES operating pressures, and tensile-compressive stress transformation may occur in the lining under certain parameter combinations. Sensitivity analysis further shows that internal pressure, in situ stress, surrounding rock elastic modulus, and cavern radius are the dominant factors influencing the mechanical behavior of the system, while geometric and lining parameters have secondary but non-negligible effects. The findings provide theoretical support for the stability analysis and material design of flexible membrane sealed CAES caverns and offer useful guidance for determining allowable operating pressures and selecting lining configurations. Full article
(This article belongs to the Section Materials Simulation and Design)
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12 pages, 2152 KB  
Article
A Compact Cryogenic Environment for In Situ Neutron Diffraction Under Mechanical Loading
by Dunji Yu, Yan Chen, Harley Skorpenske and Ke An
Quantum Beam Sci. 2025, 9(4), 36; https://doi.org/10.3390/qubs9040036 - 5 Dec 2025
Cited by 1 | Viewed by 397
Abstract
Understanding the deformation mechanisms of materials at cryogenic temperatures is crucial for cryogenic engineering applications. In situ neutron diffraction is a powerful technique for probing such mechanisms under cryogenic conditions. In this study, we present the development of a compact cryogenic environment (CCE) [...] Read more.
Understanding the deformation mechanisms of materials at cryogenic temperatures is crucial for cryogenic engineering applications. In situ neutron diffraction is a powerful technique for probing such mechanisms under cryogenic conditions. In this study, we present the development of a compact cryogenic environment (CCE) designed to facilitate in situ neutron diffraction experiments under mechanical loading at temperatures as low as 77 K with a maximum cooling rate of 6 K/min. The CCE features a polystyrene foam cryogenic chamber, aluminum blocks serving as neutron-transparent cold sinks, a liquid nitrogen dosing system for cryogen delivery, a nitrogen gas flow control system for thermal management, a process controller for temperature control, and a pair of thermally isolated grip adapters for mechanical testing. The CCE achieves reliable temperature control with minimal neutron attenuation. Utilizing this setup, we conducted three in situ neutron diffraction tensile tests on a 316L stainless steel at 77, 173, and 298 K, respectively. The results highlight the pronounced effects of cryogenic temperatures on the material’s deformation mechanisms, underscoring both the significance of cryogenic deformation studies and the effectiveness of the CCE. Full article
(This article belongs to the Special Issue Quantum Beam Science: Feature Papers 2025)
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15 pages, 52707 KB  
Article
Effects of Martensite Content and Anisotropy on Hydrogen Fracture of Dual-Phase Steels
by Tim Boot, Eirik Leivseth, Sara Fernández Iniesta, Pascal Kömmelt, Amarante J. Böttger and Vera Popovich
Metals 2025, 15(12), 1333; https://doi.org/10.3390/met15121333 - 3 Dec 2025
Viewed by 500
Abstract
This work studies the hydrogen embrittlement (HE) behaviour of Dual-Phase steels with varying martensite content. Steels with martensite contents of 25 ± 5, 50 ± 4 and 78 ± 7% were realised by intercritically annealing an as-received DP steel. These steels were charged [...] Read more.
This work studies the hydrogen embrittlement (HE) behaviour of Dual-Phase steels with varying martensite content. Steels with martensite contents of 25 ± 5, 50 ± 4 and 78 ± 7% were realised by intercritically annealing an as-received DP steel. These steels were charged with hydrogen and consequently subjected to an in situ slow strain rate tensile test to characterise the embrittlement. It was found that the steel with 50% martensitic content showed the most ductility in air, but the highest embrittlement of 86 ± 10%. The extent of embrittlement does not increase further from the point that martensite forms a continuous network in the microstructure. The presence of martensite on the surface is linked to the formation of brittle crack initiation sites in these steels. Furthermore it was found that the anisotropic banded structure in the annealed steels promotes brittle crack propagation along the direction of banding, which originates from rolling process. This research shows that anisotropic martensite distributions as well as surface martensite should be avoided when developing rolled steels, to maximise HE resistance. Full article
(This article belongs to the Special Issue Hydrogen Embrittlement of Metals and Alloys)
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10 pages, 4194 KB  
Article
Strength–Ductility Balance of HIP+HT-Treated LPBF GH3536 Alloy via In Situ EBSD: The Role of Annealing Twins
by Changshuo Zhang, Xiaopeng Cheng, Junxia Lu, Shuai Huang and Bingqing Chen
Materials 2025, 18(23), 5306; https://doi.org/10.3390/ma18235306 - 25 Nov 2025
Viewed by 422
Abstract
Nickel-based GH3536 alloys prepared by laser powder bed fusion (LPBF) exhibit a mismatch between strength and ductility during the tensile process, which severely restricts their engineering applications in the aerospace field. In order to optimize their performance, this study adopted hot isostatic pressing [...] Read more.
Nickel-based GH3536 alloys prepared by laser powder bed fusion (LPBF) exhibit a mismatch between strength and ductility during the tensile process, which severely restricts their engineering applications in the aerospace field. In order to optimize their performance, this study adopted hot isostatic pressing (HIP) and subsequent heat treatment (HT) to modify the material. The microstructural evolution of the HIP+HT-treated GH3536 alloy during deformation, including grain rotation, grain boundary migration, and dislocation slip transfer behaviors, was systematically investigated at room temperature using in situ tensile experiments. The relationship between the microstructure and mechanical properties was elucidated in greater depth by combining theoretical calculations. The experimental results show that after HIP+HT treatment, the elongation of the alloy increased significantly from 36.5% in the as-built LPBF condition to 45.3 ± 1.6% without a significant reduction in ultimate tensile strength. The plasticity enhancement is mainly attributed to the elimination of defects and the formation of annealing twins. In addition, the formation of substructures inside the grains also delays the fracture of the specimen to some extent. This study is expected to provide a reference for the subsequent optimization of the mechanical properties of alloys via heat treatment processes. Full article
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21 pages, 4774 KB  
Article
Dynamic Performance and Seismic Response Analysis of Ming Dynasty Masonry Pagodas in the Jiangnan Region: A Case Study of the Great Wenfeng Pagoda
by Minhui Chen, Zhanjing Wu and Jinshuang Dong
Buildings 2025, 15(21), 3994; https://doi.org/10.3390/buildings15213994 - 5 Nov 2025
Viewed by 482
Abstract
To investigate the dynamic performance and seismic response of Ming dynasty masonry pagodas in the Jiangnan region of China, the Great Wenfeng Pagoda in Taizhou, Zhejiang Province, was selected as the study object. Based on on-site inspection and maintenance records, the in situ [...] Read more.
To investigate the dynamic performance and seismic response of Ming dynasty masonry pagodas in the Jiangnan region of China, the Great Wenfeng Pagoda in Taizhou, Zhejiang Province, was selected as the study object. Based on on-site inspection and maintenance records, the in situ compressive strength of masonry at each level was measured using a rebound hammer, considering that the pagoda was immovable and no destructive testing was permitted. A numerical model of the pagoda was established using the finite element software ABAQUS 2016 with a hierarchical modeling approach. The seismic response of the pagoda was computed by applying the El Centro wave, Taft wave, and artificial Ludian wave, and the seismic damage mechanism, the distribution of principal tensile stress, and seismic weak zones were analyzed. The results showed that the horizontal acceleration increased progressively along the height of the pagoda. Under minor earthquakes, the pagoda remained largely elastic, whereas under moderate and strong earthquakes, the acceleration at the top and bottom and the story drifts increased markedly, with the effects being most pronounced under the Taft wave. The damage was primarily concentrated in the first and second stories at the lower part of the pagoda and around the doorway. Tensile stress analysis indicated that the masonry blocks in the first and second stories were at risk of tensile failure under strong seismic action, whereas the lower-level stone blocks in the first story remained relatively safe due to their higher material strength. This study not only reveals the seismic weak points of Ming dynasty masonry pagodas in the Jiangnan region but also provides a scientific basis for seismic performance assessment, retrofitting design, and sustainable preservation of traditional historic buildings. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
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25 pages, 5108 KB  
Article
In Situ Polymerization as an Effective Method, Compared to Melt Mixing, for Synthesis of Flexible Poly(lactic acid) Nanocomposites Based on Metal Nanoparticles
by Kyriaki Lazaridou, Rafail O. Ioannidis and Dimitrios N. Bikiaris
J. Compos. Sci. 2025, 9(11), 610; https://doi.org/10.3390/jcs9110610 - 5 Nov 2025
Viewed by 1091
Abstract
A comprehensive investigation was conducted focusing on two series of poly(lactic acid) (PLA)-based nanocomposites filled with small amounts (0.5 and 1.0%) of metal (Ag/Cu) nanoparticles (NPs). Our work aimed to synthesize PLA/Ag nanocomposites via in situ ring-opening polymerization (ROP), and for comparison purposes, [...] Read more.
A comprehensive investigation was conducted focusing on two series of poly(lactic acid) (PLA)-based nanocomposites filled with small amounts (0.5 and 1.0%) of metal (Ag/Cu) nanoparticles (NPs). Our work aimed to synthesize PLA/Ag nanocomposites via in situ ring-opening polymerization (ROP), and for comparison purposes, the same materials were also prepared via solution casting followed by melt mixing. PLA/Cu nanocomposites were also prepared via melt extrusion. Gel permeation chromatography (GPC) and intrinsic viscosity measurements [η] showed that the incorporation of Ag nanoparticles (AgNPs) resulted in a decrease in the molecular weight of the PLA matrix, indicating a direct effect of the AgNPs on its macromolecular structure. Fourier-transform infrared spectroscopy (FTIR) revealed no significant changes in the characteristic peaks of the nanocomposites, except for an in situ sample containing 1.0 wt% of AgNPs, where slight interactions in the C=O region were detected. Differential scanning calorimetry (DSC) analysis confirmed the semi-crystalline nature of the materials. Glass transition temperature was strongly affected by the presence of NPs in the case of the in situ-based samples. Melt crystallized studies suggested potential indirect polymer–NP interactions, while isothermal melt crystallization experiments confirmed the nucleation ability of the NPs. The mechanical performance was assessed via tensile and flexural measurements, revealing that the in situ-based samples exhibited remarkable flexibility. Moreover, during the three-point bending tests, none of the in situ nanocomposite samples broke. In this context, next-generation PLA-based nanocomposites have been proposed for advanced applications, including flexible printed electronics. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2025)
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17 pages, 9894 KB  
Article
Ultrasonic Evaluation of Mechanical Properties in Heritage Buildings Constructed with Córdoba Freestone
by Beatriz Zapico-Blanco, Jose Daniel Rodríguez-Mariscal and Mario Solis Muñiz
Heritage 2025, 8(11), 462; https://doi.org/10.3390/heritage8110462 - 5 Nov 2025
Viewed by 537
Abstract
This study characterises the natural stone used in the Great Mosque of Córdoba (Spain) and establishes correlations to enable non-destructive, in situ assessment of the mechanical strength of the material. Quarry ashlars of the same biocalcarenite were tested to determine bulk density, ultrasonic [...] Read more.
This study characterises the natural stone used in the Great Mosque of Córdoba (Spain) and establishes correlations to enable non-destructive, in situ assessment of the mechanical strength of the material. Quarry ashlars of the same biocalcarenite were tested to determine bulk density, ultrasonic wave propagation velocity (UWPV), and mechanical properties from uniaxial compression, splitting tension, and three-point bending tests (over 100 specimens). The stone showed no significant anisotropy or specimen size effects within the investigated ranges. Reference mechanical values were obtained, with a mean uniaxial compressive strength of about 6 MPa. A strong linear correlation was found between UWPV and compressive strength (R2 ≈ 0.86), supporting the use of ultrasonic testing to estimate compressive strength on site. In addition, flexural strength can be also estimated since it correlated strongly with compressive strength (R2 ≈ 0.95); in contrast, the correlation with tensile strength was moderate (R2 ≈ 0.31). The results provide validated relationships for Córdoba freestone that improve the reliability of ultrasonic tests for providing valuable information for structural analysis, maintenance, and conservation strategies for heritage buildings constructed with this kind of stone. The proposed approach offers a practical pathway for damage-free evaluation of mechanical performance in historical masonry. Full article
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17 pages, 6966 KB  
Article
Effect of Gd Content on the Microstructure and Mechanical Properties of Hot Extruded Mg-xGd-4Y-1Sm-0.5Zr Alloys
by Lipeng Yan, Xinglin Zhu, Ranfeng Qiu, Nannan Wang and Xiaoke Zhang
Materials 2025, 18(21), 5023; https://doi.org/10.3390/ma18215023 - 4 Nov 2025
Viewed by 458
Abstract
In this paper, the microstructure, mechanical properties, and strengthening mechanisms of hot-extruded Mg-xGd-4Y-1Sm-0.5Zr (x = 4, 7, 10, wt.%) alloys were studied. The results show that the hot extruded alloys exhibit bimodal grain structures, and with Gd content increasing, the [...] Read more.
In this paper, the microstructure, mechanical properties, and strengthening mechanisms of hot-extruded Mg-xGd-4Y-1Sm-0.5Zr (x = 4, 7, 10, wt.%) alloys were studied. The results show that the hot extruded alloys exhibit bimodal grain structures, and with Gd content increasing, the fraction of non-dynamic recrystallized grains gradually decreases, with 46.3%, 38.6%, and 9.3%. After aging for 200 °C × 96 h, all three hot-extruded alloys reach peak-aged hardness, and as Gd content increases, the area number density of the β′ phase increases with Gd increasing, being 7.1 × 1015/m2, 9.9 × 1015/m2, and 16.5 × 1015/m2, respectively. And the yield strength (YS) increases from 287 MPa to 345 MPa, the ultimate tensile strength (UTS) increases from 365 MPa to 418 MPa, and elongation (EL) decreases from 8.5% to 4.2%. The tensile failure mechanism is quasi-cleavage fracture. With Gd content increasing, the dimples and tear ridges on fracture surfaces gradually decrease while cleavage facets increase. The peak-aged GWS741 alloy demonstrates optimal comprehensive mechanical properties, with YS, UTS, and EL reaching 332 MPa, 409 MPa, and 7.8%, respectively. During in situ tensile testing, coarse un-DRXed grains undergo prismatic ({101-0}112-0) slip, while DRXed grains experience basal (0001112-0) slip and twinning deformation. Even at 6.6% strain, no microcracks are observed, indicating excellent plasticity. During the tensile failure process, the main crack propagates along tortuous paths, showing crack deflection characteristics, where it either penetrates through elongated deformed grains or bypasses un-DRXed grains. Full article
(This article belongs to the Section Carbon Materials)
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21 pages, 8836 KB  
Article
Strain-Softening-Based Elliptical Wellbore Model for Horizontal In-Situ Stress Prediction and Wellbore Stability Analysis in the Wujiaping Formation of Kaijiang-Liangping Block, Eastern Sichuan Basin, Sichuan Province
by Xinrui Yang, Qiang Wang, Ji Xu, Meng Li, Kanhua Su, Qian Li, Liangjun Xu, Qiang Pu, Guanghui Shi, Wen Tang, Chen Jing, Bo Xu and Qifeng Qin
Processes 2025, 13(10), 3326; https://doi.org/10.3390/pr13103326 - 17 Oct 2025
Cited by 1 | Viewed by 459
Abstract
Marine shale is highly prone to wellbore collapse due to its high pore pressure, propensity for hydration and swelling, distinct bedding planes, and low tensile strength. Horizontal in situ stress serves as a critical parameter for wellbore stability analysis; however, its accurate prediction [...] Read more.
Marine shale is highly prone to wellbore collapse due to its high pore pressure, propensity for hydration and swelling, distinct bedding planes, and low tensile strength. Horizontal in situ stress serves as a critical parameter for wellbore stability analysis; however, its accurate prediction is extremely challenging in complex geological environments. Conventional studies often simplify the wellbore as a circular shape, neglecting its natural elliptical deformation under non-uniform in situ stress, which leads to reduced predictive accuracy. To address this limitation, this study establishes an elliptical wellbore model that incorporates the strain-softening characteristics of shale. Theoretical models for stress distribution in both elastic and plastic zones were derived. The strain-softening behavior was validated through triaxial compression tests, providing a foundation for analytical solutions of stress distributions around circular and elliptical wellbores. Furthermore, an elliptical wellbore-based model was developed to derive a new prediction equation for horizontal in situ stress. Numerical programming was employed to compute stress distributions, and finite element simulations under various aspect ratios corroborated the theoretical results, showing excellent agreement. Results demonstrate that the elliptical wellbore model captures the near-wellbore stress state more accurately. As the aspect ratio increases, the extreme values of radial and tangential stresses increase significantly, with pronounced stress concentrations observed around the 180° and 360° positions. Predictions of horizontal in situ stress based on the proposed model achieved over 89% accuracy when verified against field data, confirming its reliability. This study overcomes the limitations inherent in the traditional circular wellbore assumption, providing a more precise analytical method for wellbore stability assessment in Marine shale under complex geological conditions. The findings offer a valuable theoretical basis for wellbore stability management and drilling engineering design. Full article
(This article belongs to the Special Issue Development of Advanced Drilling Engineering)
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23 pages, 9717 KB  
Article
Effect of Laser Pulse Width on Cutting Quality and Efficiency in CFRP: Mechanism and Optimization
by Chunmeng Chen, Long Chen, Guojun Zhang, Yu Huang, Huijuan Ma and Youmin Rong
Materials 2025, 18(20), 4707; https://doi.org/10.3390/ma18204707 - 14 Oct 2025
Cited by 2 | Viewed by 821
Abstract
This study systematically investigates the influence of laser pulse duration on cutting efficiency, heat-affected-zone (HAZ) formation, and mechanical integrity during carbon fiber-reinforced polymer (CFRP) laser cutting. Three distinct pulse-width lasers—picosecond, nanosecond, and quasi-continuous-wave (QCW)—are compared. Results show that pulse duration governs material removal [...] Read more.
This study systematically investigates the influence of laser pulse duration on cutting efficiency, heat-affected-zone (HAZ) formation, and mechanical integrity during carbon fiber-reinforced polymer (CFRP) laser cutting. Three distinct pulse-width lasers—picosecond, nanosecond, and quasi-continuous-wave (QCW)—are compared. Results show that pulse duration governs material removal mechanisms and HAZ extent: the nanosecond laser achieves the smallest HAZ and minimal porosity; the picosecond laser exhibits limited thermal accumulation due to low average power; and the QCW laser induces the largest HAZ (11.6 times that of the nanosecond laser) and significant porosity. Cutting efficiency scales inversely with pulse width, with single-hole processing times of 480.4 s for picosecond-laser cutting, 76.8 s for nanosecond-laser cutting, and 4.028 s for QCW-laser cutting, reflecting a transition from thermal ablation to mechanical spallation. Mechanical testing reveals that while tensile and flexural strengths vary by less than 5% across laser types, damage morphology and failure modes differ significantly. In situ digital image correlation (DIC) and 3D CT imaging show that longitudinal plies fail via fiber pull-out, whereas transverse plies fail via interfacial debonding. QCW-laser-cut specimens exhibit more uniform strain distribution and higher damage tolerance. An optimized process parameter is proposed: nanosecond-laser cutting at 200 W and 20 kHz achieves a HAZ of less than 50 µm and a cutting time of less than 80 s, offering the best balance between efficiency and quality. Full article
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17 pages, 4183 KB  
Article
Behavior of the Vault in Column-Free Large-Span Metro Stations Under Asymmetric Loading
by Jiao-Long Zhang, Guan-Hua Qiao, Zheng Zhou and Cao Li
Appl. Sci. 2025, 15(20), 10944; https://doi.org/10.3390/app152010944 - 11 Oct 2025
Viewed by 663
Abstract
To explore the application of precast concrete construction methods in underground stations, a combined precast and cast in situ construction method was adopted for a long-span column-free underground subway station. To study the stability of large-span underground arch structures under asymmetric loading, a [...] Read more.
To explore the application of precast concrete construction methods in underground stations, a combined precast and cast in situ construction method was adopted for a long-span column-free underground subway station. To study the stability of large-span underground arch structures under asymmetric loading, a full-scale test was conducted using the displacement-force control method. Steel blocks were used to simulate the overlying soil and additional loads on the upper surface of the arch, while the displacement of the arch foot was applied by adjusting the tension of the cables. The maximum tensile stress and maximum compressive stress of the steel bars appeared at the midpoints of the left and right arches, which were less than the yield stress of the steel bars. The results show that the structural stability meets the design requirements and provides a considerable safety margin. A comprehensive analysis of the arch structure under asymmetric loading was carried out through on-site monitoring, numerical simulation, and analytical solutions. The results are in good agreement: compared with the experimental results, the calculated values increase the maximum deflection of the arch by 13.67%, which verifies the reliability of the numerical simulation and analytical solution methods under the same boundary conditions. However, restricted by test conditions, the loading in this study was only applied on one side of the arch crown, which differs from the actual working condition involving full loading first followed by unloading on one side. Full article
(This article belongs to the Special Issue New Challenges in Urban Underground Engineering)
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14 pages, 11487 KB  
Article
The Role of Voids in the Cracking of Single-Crystalline Composites with Quasicrystal Phase Fraction
by Jacek Krawczyk
Materials 2025, 18(19), 4506; https://doi.org/10.3390/ma18194506 - 28 Sep 2025
Viewed by 668
Abstract
The novel fibrous composites of Al61Cu27Fe12 alloy with a single-crystalline matrix and quasi-crystal phase fraction obtained in situ by directional solidification by the Bridgman method were studied to characterize the voids and their role in composites cracking. The [...] Read more.
The novel fibrous composites of Al61Cu27Fe12 alloy with a single-crystalline matrix and quasi-crystal phase fraction obtained in situ by directional solidification by the Bridgman method were studied to characterize the voids and their role in composites cracking. The voids were analyzed using light-optical and scanning electron microscopy to study their nature before and after uniaxial tensile tests. Tension tests were performed on plate-like samples up to rupture. The tensile fracture surfaces were also observed and analyzed. The single-crystallinity and crystalographic parameters of composites were studied using the X-ray Laue diffraction method. It was stated that such new type of composite is characterized by a relatively high void content with a ratio of approximately 2.6%. The composite’s cracking is initiated at voids and progress through the voids and stair steps in the matrix and the reinforcing fibers. Full article
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