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Keywords = high-pressure torsion

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19 pages, 36761 KB  
Article
Synergistic Strengthening of Copper by In Situ Graphene Growth and Severe Plastic Deformation
by Junaid Dar, Laxman Bhatta, Islam Hafez, Megumi Kawasaki and Dong Lin
J. Manuf. Mater. Process. 2026, 10(6), 196; https://doi.org/10.3390/jmmp10060196 - 2 Jun 2026
Viewed by 511
Abstract
High-purity copper features excellent electrical conductivity but generally low mechanical properties. Adding a three-dimensional graphene network as reinforcement to make a copper–graphene metal matrix composite is promising for a wide range of applications with better mechanical performance and functional capabilities. However, direct application [...] Read more.
High-purity copper features excellent electrical conductivity but generally low mechanical properties. Adding a three-dimensional graphene network as reinforcement to make a copper–graphene metal matrix composite is promising for a wide range of applications with better mechanical performance and functional capabilities. However, direct application in a metal matrix is difficult due to unfavorable wetting, which causes poor dispersion and weak interfacial bonding in the graphene–metal system. Here, the powder metallurgy method was used to construct a three-dimensional continuous graphene network in the copper matrix combined with high-pressure torsion. Optimized deformation/thermomechanical treatment enhanced the microstructural development processed by the severe plastic deformation method of high-pressure torsion. The primary advantage of this hybrid process is that it enables us to achieve grains with a size in the ultra-fine or even nanoscale. A homogeneous equiaxed nanostructure without segregation was observed during microstructural characterization, with a grain size of ~300 nm. This study investigated structural development during progressive deformation, and the samples were evaluated from the viewpoint of grain size and grain boundaries. The process significantly increased the microhardness of the copper–graphene composite. The tensile strength reached ~500 MPa at room temperature. The interpenetrating structural feature of graphene promoted interfacial shear stress to a high level, whereas plastic deformation increased the dislocation density and grain boundaries, thus resulting in significantly enhanced load transfer strengthening and crack-bridging toughness simultaneously. Full article
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20 pages, 5464 KB  
Article
Novel Alternative Particle Systems for Managing Friction in the Wheel/Rail Interface
by William Skipper, Anup Chalisey and Roger Lewis
Lubricants 2026, 14(5), 198; https://doi.org/10.3390/lubricants14050198 - 12 May 2026
Viewed by 326
Abstract
At present, silica sand particles are used on GB railways for traction enhancement. In this study, novel particle systems with a range of properties were assessed to see if there was potential for particles to be more widely used in friction management. The [...] Read more.
At present, silica sand particles are used on GB railways for traction enhancement. In this study, novel particle systems with a range of properties were assessed to see if there was potential for particles to be more widely used in friction management. The tests were carried out at representative contact pressures, using the High Pressure Torsion (HPT) approach. Particles were applied to dry, wet and leaf-contaminated interfaces. A strong relationship was found between particle hardness and traction. Particle systems were identified that could be used to lubricate the interface (friction < 0.1) or provide intermediate levels of friction (0.2–0.3), and one that could be used for traction enhancement as an alternative to silica sand (increasing friction to above 0.1 with a leaf layer present). Full article
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22 pages, 7338 KB  
Article
Evaluating the Damping Ratio of Tailings by Different Experimental Methods: Case Study of Riotinto Mines
by Hernán Patiño, Fausto Molina-Gómez and Rubén Ángel Galindo-Aires
Geosciences 2026, 16(5), 173; https://doi.org/10.3390/geosciences16050173 - 26 Apr 2026
Viewed by 326
Abstract
Tailings are unconventional geomaterials that require dynamic characterisation due to seismic hazards at several storage facilities. Due to the anthropic origin of these materials, their dynamic properties differ from those reported for natural soils. In particular, the damping ratio is a relevant parameter [...] Read more.
Tailings are unconventional geomaterials that require dynamic characterisation due to seismic hazards at several storage facilities. Due to the anthropic origin of these materials, their dynamic properties differ from those reported for natural soils. In particular, the damping ratio is a relevant parameter that controls the dynamic response of tailings storage facilities. It can be estimated using different experimental methods. The objective of this research is to disclose the results obtained through laboratory tests in which the damping ratio was evaluated independently by Half-Power Bandwidth or the free-vibration decay methods. A comprehensive testing plan comprising resonant column tests and free-vibration decay tests was carried out on three types of tailings from the Riotinto mines (Huelva, Spain): Cerro Salomón Sand (CSS), High-Density Sludge (HDS), and Copper Lamas (CL). These tests were carried out under different effective consolidation pressures and torsional excitations. The results allowed the establishment of a series of relationships between the testing conditions and the identification of differences between the methods for tailings. Full article
(This article belongs to the Section Geomechanics)
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26 pages, 7789 KB  
Article
Mg2(Co1/3Fe1/3Ni1/3) Processed by Ball-Milling/Annealing and High-Pressure Torsion for Hydrogen Storage, a Hydriding/Dehydriding Cycling Stability Testing
by Karina Suárez-Alcántara, Nidia Libia Torres-García, Paula del Carmen Cintron-Núñez, Joaquín Eduardo González-Hernández, Jorge Mauricio Cubero-Sesin, Espiridión Martínez-Aguilar and Rigoberto López-Juárez
Metals 2026, 16(4), 435; https://doi.org/10.3390/met16040435 - 17 Apr 2026
Viewed by 632
Abstract
A mandatory prerequisite for a good hydrogen storage material is long-term stability in hydriding/dehydriding reactions, in a suitable temperature interval (250–350 °C for magnesium intermetallics). A 50-cycle hydriding/dehydriding stability test of two Mg2(Co1/3Fe1/3Ni1/3) materials is [...] Read more.
A mandatory prerequisite for a good hydrogen storage material is long-term stability in hydriding/dehydriding reactions, in a suitable temperature interval (250–350 °C for magnesium intermetallics). A 50-cycle hydriding/dehydriding stability test of two Mg2(Co1/3Fe1/3Ni1/3) materials is presented. Mg2(Co1/3Fe1/3Ni1/3) was processed progressively by ball milling and annealing, followed by high-pressure torsion. A comparison of the effects of the processing on the cycling test is presented. X-ray diffraction, scanning and transmission electron microscopy, and infrared characterization indicate the morphological and structural changes in the materials after production and cycling. The highest hydrogen storage was 3.55 wt.% and 3.25 wt.% for the ball-milled and annealed Mg2(Co1/3Fe1/3Ni1/3) and high-pressure torsion processed Mg2(Co1/3Fe1/3Ni1/3), respectively, at 15 bar and 300 °C. After 50 cycles of hydriding/dehydriding reactions, the hydriding onset temperature is 69 °C and 50 °C for the ball-milled and annealed Mg2(Co1/3Fe1/3Ni1/3) and high-pressure torsion processed Mg2(Co1/3Fe1/3Ni1/3), respectively. Meanwhile, the dehydriding onset temperatures are 257 °C and 223 °C, with hydrogen storage losses of 16% and 7.4% for the ball-milled and annealed Mg2(Co1/3Fe1/3Ni1/3) and the high-pressure torsion processed Mg2(Co1/3Fe1/3Ni1/3), respectively. Overall, the ball-milled and annealed Mg2(Co1/3Fe1/3Ni1/3) material presented better performance. Full article
(This article belongs to the Special Issue Hydrogen Storage Alloys: State of the Art)
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16 pages, 286 KB  
Review
Myopic and Glaucomatous Optic Neuropathy in Highly Myopic Eyes: A Practical Framework for Diagnosis, Monitoring, and Management
by Masahiro Akada, Shogo Numa and Akitaka Tsujikawa
J. Clin. Med. 2026, 15(7), 2491; https://doi.org/10.3390/jcm15072491 - 24 Mar 2026
Cited by 2 | Viewed by 1161
Abstract
High myopia is increasingly prevalent and complicates glaucoma diagnosis. Axial elongation remodels the optic nerve head (ONH) and parapapillary tissues, producing structural and functional changes that mimic glaucoma—termed myopic optic neuropathy (MON). We reviewed current concepts on the MON–glaucomatous optic neuropathy (GON) spectrum [...] Read more.
High myopia is increasingly prevalent and complicates glaucoma diagnosis. Axial elongation remodels the optic nerve head (ONH) and parapapillary tissues, producing structural and functional changes that mimic glaucoma—termed myopic optic neuropathy (MON). We reviewed current concepts on the MON–glaucomatous optic neuropathy (GON) spectrum and practical implications for diagnosis, monitoring, and management. A focused PubMed search targeted high/pathologic myopia, glaucoma, ONH and parapapillary anatomy, optical coherence tomography (OCT)/OCT angiography, visual fields, and progression. Major reviews, population-based studies, and longitudinal investigations were prioritized and integrated into a clinician-oriented framework. Greater myopia severity is associated with higher glaucoma risk and, in some cohorts, greater treatment burden, including surgery. Disc tilt, torsion, parapapillary atrophy, and staphyloma-related curvature complicate structural assessment and reduce reliability of single-visit OCT due to magnification and segmentation artifacts. Visual fields may be atypical, and central defects are under-sampled by standard 24-2 testing. Progression-centered strategies—combining event- and trend-based analyses and confirmation rules—distinguish MON-predominant changes from true GON or overlap and guide follow-up. In highly myopic eyes, multimodal structure–function assessment anchored on reproducible progression enhances diagnostic confidence and guides individualized intraocular pressure–lowering therapy. Standardized reporting of myopia definitions and progression criteria is recommended. Full article
24 pages, 4999 KB  
Article
PhysGMM-MoE: A Physics-Aware GMM-Mixture-of-Experts Framework for Small-Sample Engine Fault Classification
by Qingang Xu, Hongwei Wang, Yunhang Wang and Xicong Chen
Appl. Sci. 2026, 16(5), 2417; https://doi.org/10.3390/app16052417 - 2 Mar 2026
Viewed by 534
Abstract
Accurate engine fault classification with limited labeled data is critical for the safety and reliability of rotating machinery. This task is challenging because operating regimes are time-varying, and key variables must satisfy physical constraints, under which traditional feature classifier pipelines degrade and deep [...] Read more.
Accurate engine fault classification with limited labeled data is critical for the safety and reliability of rotating machinery. This task is challenging because operating regimes are time-varying, and key variables must satisfy physical constraints, under which traditional feature classifier pipelines degrade and deep networks tend to overfit. We propose PhysGMM-MoE, a physics-aware Gaussian Mixture Model (GMM)-Mixture-of-Experts (MoE) framework for small-sample engine fault classification. At the data level, PhysGMM-MoE fits class-conditional, regime-aware GMMs and performs physically constrained, distance-based quality control to selectively augment minority classes while preserving engine operating semantics. At the model level, a heterogeneous pool of lightweight statistical experts and a lightweight Transformer-based deep expert (ECFT-Transformer) capture complementary neighborhood cues and high order multi-sensor correlations, and an L2-regularized logistic regression meta-learner fuses expert outputs via stacking. We evaluate fault classification on the 3500-DEFault diesel-engine dataset using the adopted eight-class cylinder-fault labeling (H, F1–F7) built from in-cylinder pressure statistics and torsional-vibration harmonics; although severity levels exist in the dataset, this study focuses on classification rather than severity estimation. With 40 training samples per class, PhysGMM-MoE achieves a mean accuracy of 0.9875, exceeding SMOTE+XGBoost by 0.0086, and attains the best macro precision/recall/F1 of 0.9878/0.9826/0.9889, demonstrating strong performance under the adopted small-sample setting. Full article
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33 pages, 6733 KB  
Review
Contribution of Severe Plastic Deformation via High-Pressure Torsion to the Hydrogen Cycle: From Hydrogen Production and Storage to Hydrogen Embrittlement
by Kaveh Edalati
Hydrogen 2026, 7(1), 23; https://doi.org/10.3390/hydrogen7010023 - 4 Feb 2026
Cited by 1 | Viewed by 1582
Abstract
Hydrogen is a key energy carrier for achieving carbon neutrality, yet its widespread deployment is hindered by challenges associated with efficient hydrogen production, safe and reversible hydrogen storage, and hydrogen-induced embrittlement. Severe plastic deformation processes, particularly high-pressure torsion (HPT), have emerged as a [...] Read more.
Hydrogen is a key energy carrier for achieving carbon neutrality, yet its widespread deployment is hindered by challenges associated with efficient hydrogen production, safe and reversible hydrogen storage, and hydrogen-induced embrittlement. Severe plastic deformation processes, particularly high-pressure torsion (HPT), have emerged as a powerful approach capable of addressing these challenges through extreme grain refinement, defect engineering, phase stabilization far from equilibrium, and synthesis of novel materials. This article reviews the impact of HPT on hydrogen-related materials, covering hydrogen production, hydrogen storage, and hydrogen embrittlement resistance. For hydrogen production, HPT enables the synthesis of nanostructured, defect-rich, and compositionally complex compounds, including high-entropy oxides and oxynitrides, which exhibit enhanced hydrolytic, electrocatalytic, photocatalytic, photoelectrocatalytic, and photoreforming performance. For hydrogen storage, HPT fundamentally modifies hydrogenation activation and kinetics, and modifies thermodynamics by hydrogen binding energy engineering, enabling reversible hydrogen storage at room temperature in systems such as Mg-based and high-entropy alloys. For hydrogen embrittlement resistance, HPT under optimized conditions suppresses hydrogen-assisted fracture by engineering ultrafine grains and defects (vacancies, dislocations, Lomer–Cottrell locks, D-Frank partial dislocations, stacking faults, twins, and grain boundaries) that control hydrogen diffusion, trapping, and strain localization. By integrating insights across these three domains, this article highlights HPT as a transformative strategy for developing next-generation hydrogen materials and identifies key opportunities for future research at the intersection of severe plastic deformation and hydrogen technologies. Full article
(This article belongs to the Topic Advances in Hydrogen Energy)
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23 pages, 4797 KB  
Article
Rotor–Stator Interaction-Induced Pressure Pulsation Propagation and Dynamic Stress Response in an Ultra-High-Head Pump-Turbine
by Feng Jin, Le Gao, Dawei Zheng, Xingxing Huang, Zebin Lai, Meng Liu, Zhengwei Wang and Jian Liu
Processes 2026, 14(2), 311; https://doi.org/10.3390/pr14020311 - 15 Jan 2026
Cited by 1 | Viewed by 660
Abstract
Unsteady flow-induced pressure fluctuations and the consequent dynamic stresses in pump-turbines are critical determinants of their operational reliability and fatigue resistance. This investigation systematically examines the spatiotemporal propagation of Rotor–Stator Interaction (RSI)-induced pressure pulsations and evaluates the corresponding dynamic stress mechanisms based on [...] Read more.
Unsteady flow-induced pressure fluctuations and the consequent dynamic stresses in pump-turbines are critical determinants of their operational reliability and fatigue resistance. This investigation systematically examines the spatiotemporal propagation of Rotor–Stator Interaction (RSI)-induced pressure pulsations and evaluates the corresponding dynamic stress mechanisms based on a phase-resolved fluid–structure interaction strategy. The results reveal a significant hydrodynamic duality: RSI pressure waves manifest as convective traveling waves on the pressure side but as modal standing waves on the suction side. Crucially, a severe spanwise phase mismatch is identified between the hub and shroud streamlines, which induces a periodic hydrodynamic torsional moment on the blade. Due to the rigid constraint at the blade–crown junction, this torsional tendency is restricted, resulting in high-amplitude constrained tensile stresses at the root. This explains why the stress concentration at the crown inlet is significantly higher than in other regions. Additionally, the stress spectrum shows strong load dependence, characterized by low-frequency modulations on the suction side under high-load conditions. Full article
(This article belongs to the Special Issue CFD Simulation of Fluid Machinery)
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30 pages, 5018 KB  
Article
The Effect of an Earthquake on the Bearing Characteristics of a Soft-Rock-Embedded Bridge Pile with Sediment
by Xuefeng Ye, Xiaofang Ma, Huijuan Wang and Huina Chen
Buildings 2026, 16(2), 341; https://doi.org/10.3390/buildings16020341 - 14 Jan 2026
Viewed by 467
Abstract
Seismic action significantly affects the mechanical properties and failure characteristics of bridge pile foundations, soft rocks, and sediments. This study, by integrating shaking table tests, numerical simulations, and on-site monitoring, systematically analyzed the influence mechanisms of seismic intensity, sediment characteristics, and pile foundation [...] Read more.
Seismic action significantly affects the mechanical properties and failure characteristics of bridge pile foundations, soft rocks, and sediments. This study, by integrating shaking table tests, numerical simulations, and on-site monitoring, systematically analyzed the influence mechanisms of seismic intensity, sediment characteristics, and pile foundation layout on structural responses. Tests show that the 2.5-layer rock–sand pile exhibits nonlinear bearing degradation under seismic force: when the seismic acceleration increases from 0 to 100 m/s2, the bearing capacity of the pile foundation decreases by 55.3%, and the settlement increases from 3.2 mm to 18.5 mm. When the acceleration is ≥2 m/s2, the cohesion of the sand layer is destroyed, causing a semi-liquefied state. When it is ≥10 m/s2, the resistance loss reaches 80%. The increase in pore water pressure leads to dynamic settlement. When the seismic acceleration is greater than 50 m/s2, the shear modulus of the sand layer drops below 15% of its original value. The thickness of the sediment has a nearly linear relationship with the reduction rate of the bearing capacity. When the thickness increases from 0 to 1.4 cm, the reduction rate rises from 0% to 55.3%. When the thickness exceeds 0.8 cm, it enters the “danger zone”, and the bearing capacity decreases nonlinearly with the increase in thickness. The particle size is positively correlated with the reduction rate. The liquefaction risk of fine particles (<0.1 mm) is significantly higher than that of coarse particles (>0.2 mm). The load analysis of the pile cap shows that when the sediment depth is 140 cm, the final bearing capacity is 156,187.2 kN (reduction coefficient 0.898), and the maximum settlement is concentrated at the top point of the pile cap. Under the longitudinal seismic load of the pile group, the settlement growth rate of the piles containing sediment reached 67.16%, triggering the dual effect of “sediment–earthquake”. The lateral load leads to a combined effect of “torsional inclination”, and the stress at the top of the non-sediment pile reaches 6.41MPa. The seismic intensity (PGA) is positively correlated with the safety factor (FS) (FS increases from 1.209 to 37.654 when 10 m/s2→100 m/s2), while sediment thickness (h) is negatively correlated with FS (FS decreases from 2.510 to 1.209 when 0.05 m→0.20 m). The research results reveal the coupled control mechanism of sediment characteristics, seismic parameters, and pile foundation layout on seismic performance, providing key parameters and an optimization basis for bridge design in high-intensity areas. Full article
(This article belongs to the Section Building Structures)
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17 pages, 3860 KB  
Article
Study of Liquefaction Characteristics of Saturated Sand–Rubber Mixture Under Cyclic Torsional Shear Loading
by Xiaojun Zhu, Wenshuai Li and Yabin Wang
Buildings 2025, 15(24), 4486; https://doi.org/10.3390/buildings15244486 - 11 Dec 2025
Cited by 1 | Viewed by 626
Abstract
Scrap tire-derived geomaterial has been gaining attention recently as an alternative material for improving the ground. This paper presents a fundamental experimental investigation into sand–rubber mixtures using hollow cylinder torsional shear apparatus, with the aim of enhancing our understanding of the integrated effects [...] Read more.
Scrap tire-derived geomaterial has been gaining attention recently as an alternative material for improving the ground. This paper presents a fundamental experimental investigation into sand–rubber mixtures using hollow cylinder torsional shear apparatus, with the aim of enhancing our understanding of the integrated effects of rubber content and cyclic stress ratio (CSR) on the liquefaction characteristics of the mixtures. The results show that the incorporation of granular rubber into sand not only reduces excess pore water pressure during cyclic loading but also alters the generation mode of pore water pressure. The liquefaction resistance of the sand–rubber mixture increases significantly when the rubber gravimetric proportion exceeds 10%. The energy dissipation per loading cycle decreases with increasing rubber content, whereas the cumulative dissipative energy exhibits an opposite trend, showing a positive correlation with rubber content. In addition, this rubber-enhanced effect shows CSR dependence; the cumulative energy dissipation significantly diminishes at a high CSR. Therefore, the effect of granular rubber addition to sand on pore water pressure tends to become more pronounced at higher rubber contents. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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24 pages, 3276 KB  
Review
In Situ Neutron and Synchrotron X-Ray Analysis of Structural Evolution on Plastically Deformed Metals During Annealing
by Xiaojing Liu, Zheng Lei and Zhengxing Men
Coatings 2025, 15(12), 1438; https://doi.org/10.3390/coatings15121438 - 7 Dec 2025
Viewed by 1034
Abstract
This review highlights the significance of modern quantum-beam techniques, particularly neutron and synchrotron radiation sources, for advanced microstructural characterization of metallic systems. Following a brief introduction to neutron and synchrotron diffraction, selected studies demonstrate their application in probing thermally induced structural evolution in [...] Read more.
This review highlights the significance of modern quantum-beam techniques, particularly neutron and synchrotron radiation sources, for advanced microstructural characterization of metallic systems. Following a brief introduction to neutron and synchrotron diffraction, selected studies demonstrate their application in probing thermally induced structural evolution in plastically deformed metals. Additively manufactured CoCrFeNi alloys and 316L stainless steels subjected to high-pressure torsion (HPT) were investigated by in situ neutron diffraction during heating, revealing the sequential regimes of recovery, recrystallization, and grain growth. Coupled with mechanical measurements, the results show that HPT followed by controlled thermal treatment improves the mechanical performance, offering strategies for designing engineering materials with enhanced properties. The thermal anisotropy behavior of Ti-45Al-7.5Nb alloys under in situ neutron diffraction is defined as anisotropic ordering upon heating, while the HPT-processed alloy displayed isotropic recovery of order at earlier temperatures. Complementary in situ synchrotron studies in rolled-sheet magnesium alloys unveiled microstructural rearrangement, grain rotation, recovery, and precipitate dissolution during annealing. And phase transformation, recovery, and recrystallization processes were detected in steel using HEXRD. This work emphasizes the complementary strengths of the neutron and synchrotron methods and recommends their broader application as powerful tools to unravel microstructure–property relationships in plastically deformed metals. Full article
(This article belongs to the Special Issue Surface Treatment and Mechanical Properties of Metallic Materials)
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41 pages, 1678 KB  
Article
Analysis of Adiabatic Strain Localization Coupled to Ductile Fracture and Melting, with Application and Verification for Simple Shear
by John D. Clayton
AppliedMath 2025, 5(4), 169; https://doi.org/10.3390/appliedmath5040169 - 3 Dec 2025
Viewed by 844
Abstract
Material failure by adiabatic shear is analyzed in viscoplastic metals that can demonstrate up to three distinct softening mechanisms: thermal softening, ductile fracture, and melting. An analytical framework is constructed for studying simple shear deformation with superposed static pressure. A continuum power-law viscoplastic [...] Read more.
Material failure by adiabatic shear is analyzed in viscoplastic metals that can demonstrate up to three distinct softening mechanisms: thermal softening, ductile fracture, and melting. An analytical framework is constructed for studying simple shear deformation with superposed static pressure. A continuum power-law viscoplastic formulation is coupled to a ductile damage model and a solid–liquid phase transition model in a thermodynamically consistent manner. Criteria for localization to a band of infinite shear strain are discussed. An analytical–numerical method for determining the critical average shear strain for localization and commensurate stress decay is devised. Averaged results for a high-strength steel agree reasonably well with experimental dynamic torsion data. Calculations probe possible effects of ductile fracture and melting on shear banding, and vice versa, including influences of cohesive energy, equilibrium melting temperature, and initial defects. A threshold energy density for localization onset is positively correlated to critical strain and inversely correlated to initial defect severity. Tensile pressure accelerates damage softening and increases defect sensitivity, promoting shear failure. In the present steel, melting is precluded by ductile fracture for loading conditions and material properties within realistic protocols. For this steel, if conduction, fracture, and damage softening are artificially suppressed, melting is confined to a narrow region in the core of the band. However, for other metals with vastly different physical properties, or for more diverse loading conditions, melting has not been unequivocally ruled out, even if fracture and conduction are permitted. Full article
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21 pages, 3406 KB  
Article
Analysis of Reactor Coolant Pump Start-Up Under Loss of Power Accident Based on Thermo-Fluid-Structure Interaction
by Qiang Fu, Jiahao Wu, Rongsheng Zhu and Shouqi Yuan
Processes 2025, 13(12), 3828; https://doi.org/10.3390/pr13123828 - 26 Nov 2025
Viewed by 816
Abstract
This study investigates a shielded reactor coolant pump (RCP) using a thermo-fluid–structure interaction approach to numerically simulate the internal flow characteristics, impeller forces, and rotor vibration modes during rapid start-up following a loss of power accident under high-temperature and high-pressure conditions. A three-dimensional [...] Read more.
This study investigates a shielded reactor coolant pump (RCP) using a thermo-fluid–structure interaction approach to numerically simulate the internal flow characteristics, impeller forces, and rotor vibration modes during rapid start-up following a loss of power accident under high-temperature and high-pressure conditions. A three-dimensional fluid–structure coupling model was established, employing the SST k-ω turbulence model and a one-way fluid–structure interaction method. The effects of three different start-up acceleration rates on pump head, pressure pulsation, vortex structures, turbulent kinetic energy distribution, and dynamic stress on the impeller were systematically analyzed. The results indicate that the medium-acceleration scenario (4.5 s start-up time) exhibits the most favorable performance in terms of pressure pulsation control, vorticity suppression, and stress distribution, effectively avoiding cavitation and structural resonance while ensuring a smooth and reliable start-up process. Modal analysis reveals that the rotor system is predominantly characterized by bending vibrations with satisfactory torsional stiffness and appropriately set critical speeds, presenting no resonance risks. This research provides theoretical foundations and engineering references for the safe restart of RCPs under extreme operational conditions. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
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15 pages, 5169 KB  
Article
Twisting Soft Sleeve Actuator: Design and Experimental Evaluation
by Mohammed Abboodi and Marc Doumit
Electronics 2025, 14(20), 4020; https://doi.org/10.3390/electronics14204020 - 14 Oct 2025
Cited by 1 | Viewed by 1737
Abstract
Soft wearable actuators must align with anatomical joints, conform to limb geometry, and operate at low pneumatic pressures. Yet most twisting mechanisms rely on bulky attachment interfaces and relatively high actuation pressures, limiting practicality in assistive applications. This study introduces the first Twisting [...] Read more.
Soft wearable actuators must align with anatomical joints, conform to limb geometry, and operate at low pneumatic pressures. Yet most twisting mechanisms rely on bulky attachment interfaces and relatively high actuation pressures, limiting practicality in assistive applications. This study introduces the first Twisting Soft Sleeve Actuator (TSSA), a self-contained, wearable actuator that produces controlled bidirectional torsion. The design integrates helically folded bellows with internal stabilization layers to suppress radial expansion and enhance torque transmission. The TSSA is fabricated from thermoplastic polyurethane using a Bowden-type fused filament fabrication (FFF) process optimized for airtightness and flexibility. Performance was characterized using a modular test platform that measured angular displacement and output force under positive pressure (up to 75 kPa) and vacuum (down to −85 kPa). A parametric study evaluated the effects of fold width, fold angle, wall thickness, and twist angle. Results demonstrate bidirectional, self-restoring torsion with clockwise rotation of approximately 30 degrees and a peak output force of about 40 N at 75 kPa, while reverse torsional motion occurred under vacuum actuation. The TSSA enables anatomically compatible, low-pressure torsion, supporting scalable, multi-degree-of-freedom sleeve systems for wearable robotics and rehabilitation. Full article
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15 pages, 4143 KB  
Article
Microstructure and Mechanical Performance of Cu and Gr/Cu Composites: Experimental and Ab Initio Insights
by Galiia Korznikova, Gulnara Khalikova, Igor Kosarev, Wei Wei, Alexander Semenov and Elena Korznikova
Solids 2025, 6(4), 57; https://doi.org/10.3390/solids6040057 - 8 Oct 2025
Viewed by 1243
Abstract
This study investigates the microstructure and mechanical properties of copper (Cu) and graphene/Cu (Gr/Cu) composites produced via high-pressure torsion (HPT) under 5 GPa at room temperature. Microstructural analysis revealed significant grain refinement, with average grain sizes of 0.39 μm for pure Cu and [...] Read more.
This study investigates the microstructure and mechanical properties of copper (Cu) and graphene/Cu (Gr/Cu) composites produced via high-pressure torsion (HPT) under 5 GPa at room temperature. Microstructural analysis revealed significant grain refinement, with average grain sizes of 0.39 μm for pure Cu and 0.35 μm for Gr/Cu composite. The Gr/Cu composite exhibited slightly higher microstrains and effective stacking fault energy (SFE). Tensile tests showed ultimate tensile strengths of 689 MPa (pure Cu) and 674 MPa (Gr/Cu), with the latter demonstrating improved ductility (~10% elongation). Ab initio calculations confirmed a 27% increase in SFE for Gr/Cu, aligning with experimental results. These findings highlight the potential of Gr/Cu composites for applications requiring high strength and efficient heat dissipation. Full article
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