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34 pages, 7114 KB  
Article
CFD Analysis of Equivalence Ratio Effects on Combustion and Emissions in a Methanol–Diesel Dual-Fuel Marine Engine
by Van Chien Pham, Van Vang Le, Jae-Hyuk Choi and Won-Ju Lee
Energies 2026, 19(3), 626; https://doi.org/10.3390/en19030626 (registering DOI) - 25 Jan 2026
Abstract
Methanol is a promising alternative marine fuel due to its favorable combustion characteristics and potential to reduce exhaust emissions under increasingly stringent International Maritime Organization (IMO) regulations. This study presents a three-dimensional computational fluid dynamics (CFD) analysis of a four-stroke, medium-speed marine engine [...] Read more.
Methanol is a promising alternative marine fuel due to its favorable combustion characteristics and potential to reduce exhaust emissions under increasingly stringent International Maritime Organization (IMO) regulations. This study presents a three-dimensional computational fluid dynamics (CFD) analysis of a four-stroke, medium-speed marine engine operating in methanol–diesel dual-fuel (DF) mode. Simulations were performed using AVL FIRE for a MAN B&W 6H35DF engine, covering the in-cylinder process from intake valve closing to exhaust valve opening. Nine operating cases were investigated, including seven methanol–diesel DF cases with equivalence ratios (Φ) from 0.18 to 0.30, one methane–diesel DF case (Φ = 0.22), and one pure diesel baseline. A power-matched condition (IMEP ≈ 20 bar) enabled consistent comparison among fueling strategies. The results show that methanol–diesel DF operation reduces peak in-cylinder pressure, heat-release rate, turbulent kinetic energy, and wall heat losses compared with diesel operation. At low to moderate Φ, methanol DF combustion significantly suppresses nitric oxide (NO), soot, and carbon monoxide (CO emissions), while carbon dioxide (CO2) emissions increase with Φ and approach diesel levels under power-matched conditions. These results highlight methanol’s potential as a viable low-carbon fuel for marine engines. Full article
(This article belongs to the Section I2: Energy and Combustion Science)
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27 pages, 13307 KB  
Article
Synergistic Reinforcement and Multimodal Self-Sensing Properties of Hybrid Fiber-Reinforced Glass Sand ECC at Elevated Temperatures
by Lijun Ma, Meng Sun, Mingxuan Sun, Yunlong Zhang and Mo Liu
Polymers 2026, 18(3), 322; https://doi.org/10.3390/polym18030322 (registering DOI) - 25 Jan 2026
Abstract
To address the susceptibility of traditional concrete to explosive spalling and the lack of in situ damage-monitoring methods at high temperatures, in this study, a novel self-sensing, high-temperature-resistant Engineered Cementitious Composite (ECC) was developed. The matrix contains eco-friendly glass sand reinforced with a [...] Read more.
To address the susceptibility of traditional concrete to explosive spalling and the lack of in situ damage-monitoring methods at high temperatures, in this study, a novel self-sensing, high-temperature-resistant Engineered Cementitious Composite (ECC) was developed. The matrix contains eco-friendly glass sand reinforced with a hybrid system of polypropylene fibers (PPFs) and carbon fibers (CFs). The evolution of mechanical properties and the multimodal self-sensing characteristics of the ECC were systematically investigated following thermal treatment from 20 °C to 800 °C. The results indicate that the hybrid system exhibits a significant synergistic effect: through PFFs’ pore-forming mechanism, internal vapor pressure is effectively released to mitigate spalling, while CFs provide residual strength compensation. Mechanically, the compressive strength increased by 51.32% (0.9% CF + 1.0% PPF) at 400 °C compared to ambient temperature, attributed to high-temperature-activated secondary hydration. Regarding self-sensing, the composite containing 1.1% CF and 1.5% PPF displayed superior thermosensitivity during heating (resistivity reduction of 49.1%), indicating potential for early fire warnings. Notably, pressure sensitivity was enhanced after high-temperature exposure, with the 0.7% CF + 0.5% PPF group achieving a Fractional Change in Resistivity of 31.1% at 600 °C. Conversely, flexural sensitivity presented a “thermally induced attenuation effect” primarily attributed to high-temperature-induced interfacial weakening. This study confirms that the “pore-formation” mechanism, combined with the reconstruction of the conductive network, governs the material’s macroscopic properties, providing a theoretical basis for green, intelligent, and fire-safe infrastructure. Full article
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18 pages, 3107 KB  
Article
Effect of Injection Timing on Exhaust Thermal Recovery in a Biodiesel Engine
by Murat Karabulut, Sinan Erdoğan and Cenk Sayın
Appl. Sci. 2026, 16(3), 1218; https://doi.org/10.3390/app16031218 (registering DOI) - 24 Jan 2026
Abstract
The utilization of thermoelectric systems within internal combustion engines has emerged as a promising approach to recuperate a portion of the energy dissipated through exhaust gases. The objective of this study is twofold: firstly, to assess the heat recovery potential of a thermoelectric [...] Read more.
The utilization of thermoelectric systems within internal combustion engines has emerged as a promising approach to recuperate a portion of the energy dissipated through exhaust gases. The objective of this study is twofold: firstly, to assess the heat recovery potential of a thermoelectric generator integrated into a diesel engine, and secondly, to elucidate the impact of varying operating conditions on the efficiency of heat recovery. For this purpose, the thermoelectric generator was mounted onto the exhaust pipe of a single-cylinder diesel engine featuring a common-rail fuel injection system with pilot injection and a displacement volume of 1.12 L. The calculations were conducted under 100% engine load at 1500 RPM engine speed and three different injection timing settings (−2, STD, and +2 °CA). The optimum heat recovery efficiency was determined to be 5.02%, which was achieved under the following conditions: B50 fuel, −2 °CA injection timing, 1500 RPM engine speed, and 100% engine load. Full article
(This article belongs to the Topic Advanced Heat and Mass Transfer Technologies, 2nd Edition)
22 pages, 2785 KB  
Article
Intelligent Optimization of Ground-Source Heat Pump Systems Based on Gray-Box Modeling
by Kui Wang, Zijian Shuai and Ye Yao
Energies 2026, 19(3), 608; https://doi.org/10.3390/en19030608 (registering DOI) - 24 Jan 2026
Abstract
Ground-source heat pump (GSHP) systems are widely regarded as an energy-efficient solution for building heating and cooling. However, their actual performance in large commercial buildings is often limited by rigid control strategies, insufficient equipment coordination, and suboptimal load matching. In the Liuzhou Fengqing [...] Read more.
Ground-source heat pump (GSHP) systems are widely regarded as an energy-efficient solution for building heating and cooling. However, their actual performance in large commercial buildings is often limited by rigid control strategies, insufficient equipment coordination, and suboptimal load matching. In the Liuzhou Fengqing Port commercial complex, the seasonal coefficient of performance (SCOP) of the GSHP system remains at a relatively low level of 3.0–3.5 under conventional operation. To address these challenges, this study proposes a gray-box-model-based cooperative optimization and group control strategy for GSHP systems. A hybrid gray-box modeling approach (YFU model), integrating physical-mechanism modeling with data-driven parameter identification, is developed to characterize the energy consumption behavior of GSHP units and variable-frequency pumps. On this basis, a multi-equipment cooperative optimization framework is established to coordinate GSHP unit on/off scheduling, load allocation, and pump staging. In addition, continuous operational variables (e.g., chilled-water supply temperature and circulation flow rate) are globally optimized within a hierarchical control structure. The proposed strategy is validated through both simulation analysis and on-site field implementation, demonstrating significant improvements in system energy efficiency, with annual electricity savings of no less than 3.6 × 105 kWh and an increase in SCOP from approximately 3.2 to above 4.0. The results indicate that the proposed framework offers strong interpretability, robustness, and engineering applicability. It also provides a reusable technical paradigm for intelligent energy-saving retrofits of GSHP systems in large commercial buildings. Full article
(This article belongs to the Special Issue Energy Efficiency and Energy Saving in Buildings)
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29 pages, 2920 KB  
Article
Advancing Energy Flexibility Protocols for Multi-Energy System Integration
by Haihang Chen, Fadi Assad and Konstantinos Salonitis
Energies 2026, 19(3), 588; https://doi.org/10.3390/en19030588 - 23 Jan 2026
Viewed by 20
Abstract
This study investigates the incorporation of a standardised flexibility protocol within a physics-based models to enable controllable demand-side flexibility in residential energy systems. A heating subsystem is developed using MATLAB/Simulink and Simscape, serving as a testbed for protocol-driven control within a Multi-Energy System [...] Read more.
This study investigates the incorporation of a standardised flexibility protocol within a physics-based models to enable controllable demand-side flexibility in residential energy systems. A heating subsystem is developed using MATLAB/Simulink and Simscape, serving as a testbed for protocol-driven control within a Multi-Energy System (MES). A conventional thermostat controller is first established, followed by the implementation of an OpenADR event engine in Stateflow. Simulations conducted under consistent boundary conditions reveal that protocol-enabled control enhances system performance in several respects. It maintains a more stable and pronounced indoor–outdoor temperature differential, thereby improving thermal comfort. It also reduces fuel consumption by curtailing or shifting heat output during demand-response events, while remaining within acceptable comfort limits. Additionally, it improves operational stability by dampening high-frequency fluctuations in mdot_fuel. The resulting co-simulation pipeline offers a modular and reproducible framework for analysing the propagation of grid-level signals to device-level actions. The research contributes a simulation-ready architecture that couples standardised demand-response signalling with a physics-based MES model, alongside quantitative evidence that protocol-compliant actuation can deliver comfort-preserving flexibility in residential heating. The framework is readily extensible to other energy assets, such as cooling systems, electric vehicle charging, and combined heat and power (CHP), and is adaptable to additional protocols, thereby supporting future cross-vector investigations into digitally enabled energy flexibility. Full article
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12 pages, 2580 KB  
Article
Characterization of Heat Conduction Performance in Sodium Polyacrylate Hydrogels with Varying Water Content
by Nan Wu, Cuiying Fan, Guoshuai Qin, Xu Zhang, Zengtao Chen, Minghao Zhao and Chunsheng Lu
Materials 2026, 19(3), 454; https://doi.org/10.3390/ma19030454 - 23 Jan 2026
Viewed by 22
Abstract
Sodium polyacrylate (PAAS) hydrogel is a functional polymer known for its excellent water absorption, retention, and thermal stability; however, its thermal conductivity behavior in engineering applications remains insufficiently understood. In this paper, two experimental setups were designed and constructed to measure the specific [...] Read more.
Sodium polyacrylate (PAAS) hydrogel is a functional polymer known for its excellent water absorption, retention, and thermal stability; however, its thermal conductivity behavior in engineering applications remains insufficiently understood. In this paper, two experimental setups were designed and constructed to measure the specific heat capacity and thermal conductivity of PAAS hydrogel in liquid, powder, and fluid–structure coupled states. The results show that the thermal conductivity initially increases rapidly with increasing water content and then decreases, achieving a maximum enhancement of 66% compared with PAAS powder. In contrast, the specific heat capacity exhibits an exponential increase and asymptotically approaches that of water. These findings demonstrate the thermal properties of PAAS hydrogel can be effectively tuned by adjusting its water content. Based on a composite material parameter model, simple predictive relationships for both specific heat capacity and thermal conductivity were established as functions of water content. Numerical simulations using the Fourier heat conduction equation validate the proposed models, with thermal relaxation behaviors in good agreement with experimental observations. Therefore, this work not only quantifies the thermal conductivity performance of PAAS hydrogels but also provides practical predictive models for the thermal design of hydrogel-based materials with enhanced heat transfer efficiency in engineering applications. Full article
(This article belongs to the Section Advanced Materials Characterization)
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29 pages, 1348 KB  
Perspective
The Transcritical CO2 Cycle: Promise, Pitfalls, and Prospects
by Xiang Qin, Yinghao Zeng, Pan Li and Yuduo Li
Energies 2026, 19(3), 585; https://doi.org/10.3390/en19030585 - 23 Jan 2026
Viewed by 31
Abstract
As a natural refrigerant, CO2 shows significant potential in sustainable thermal engineering due to its environmental safety and economic viability. While the transcritical CO2 cycle demonstrates strong performance in heating, low-temperature applications, and integration with renewable energy sources, its widespread adoption [...] Read more.
As a natural refrigerant, CO2 shows significant potential in sustainable thermal engineering due to its environmental safety and economic viability. While the transcritical CO2 cycle demonstrates strong performance in heating, low-temperature applications, and integration with renewable energy sources, its widespread adoption is hindered by key challenges at the application level. These include: high sensitivity of system efficiency to operating conditions, which creates an “efficiency hump” and narrows the optimal operating window; increased component costs and technical challenges for key devices such as multi-channel valves due to high-pressure requirements; and complex system control with limited intelligent solutions currently integrated. Despite these challenges, the transcritical CO2 cycle holds unique value in enabling synergistic energy conversion. Its ability to efficiently match and cascade different energy grades makes it particularly suitable for data center cooling, industrial combined cooling and heating, and solar–thermal hybrid systems, positioning it as an indispensable technology in future low-carbon energy systems. To fully realize its potential, development efforts must focus on high-value applications and key technological breakthroughs. Priority should be given to demonstrating its use in fields where it holds a distinct advantage, such as low-temperature refrigeration and high-temperature industrial heat pumps, to establish commercially viable models. Concurrently, core technologies—including adaptive intelligent control algorithms, high-efficiency expanders, and cost-effective pressure-resistant components—must be advanced. Supportive policies, encompassing energy efficiency standards, safety regulations, and fiscal incentives, will be essential to facilitate the transition from demonstration projects to widespread industrial adoption. Full article
26 pages, 6011 KB  
Article
Energy and Thermal Comfort Performance of Integrated Retrofit Strategies for Apartment Residential Buildings in Mediterranean Climates
by Angeliki Kitsopoulou, Evangelos Bellos, Christos Sammoutos, Dimitra Gonidaki, Evangelos Vidalis, Nikolaos-Charalampos Chairopoulos, Georgios Mitsopoulos and Christos Tzivanidis
Energies 2026, 19(3), 582; https://doi.org/10.3390/en19030582 - 23 Jan 2026
Viewed by 38
Abstract
Building energy renovation planning should be based on a multi-criteria evaluation that targets both reduced energy consumption and a high-quality indoor thermal environment. The present study investigates the building energy retrofit technologies of thermal insulation, highly insulative windows, mechanical ventilation for cooling purposes, [...] Read more.
Building energy renovation planning should be based on a multi-criteria evaluation that targets both reduced energy consumption and a high-quality indoor thermal environment. The present study investigates the building energy retrofit technologies of thermal insulation, highly insulative windows, mechanical ventilation for cooling purposes, and shading, aiming to identify the optimum energy retrofit strategy for different building typologies. Indoor thermal comfort is evaluated with the thermal comfort indexes of the predicted mean vote (PMV) and the Predicted Percentage of Dissatisfied (PPD). Each renovation scenario is evaluated in terms of thermal performance and thermal comfort, while an optimum retrofit scenario is defined as the one that simultaneously achieves the maximum decrease in the yearly energy demand and the greatest decrease in the building’s indoor thermal discomfort. The multi-objective analysis is performed using the EnergyPlus simulation engine, which is used to perform yearly dynamic simulations and provide accurate results. This study considers a typical one-story apartment building located in the city of Athens, Greece. According to the calculations, the retrofit strategy that combines all four examined interventions results in an 11.8% and 56.1% decrease in the building’s heating and cooling energy demand, respectively, while an annual enhancement of 16.6% in the building’s thermal comfort PPD index is calculated. Full article
(This article belongs to the Section G: Energy and Buildings)
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24 pages, 17778 KB  
Article
Safety Assessment of Road Tunnel Subjected to Fires Caused by Battery Electric Vehicles Using Numerical Simulation
by Zhuodong Yang, Ye Jin, Xingliang Sun, Mengjie Liao, Shuli Fan, Jianfeng Chen and Jianda Xu
Appl. Sci. 2026, 16(2), 1129; https://doi.org/10.3390/app16021129 - 22 Jan 2026
Viewed by 13
Abstract
Fire hazard events for road tunnel has correspondingly increased with battery electric vehicle (BEV) penetration rate rising. Compared with conventional internal combustion engine vehicles (ICEV), the research on damage degree of road tunnels caused by BEV fires is not mature. To this end, [...] Read more.
Fire hazard events for road tunnel has correspondingly increased with battery electric vehicle (BEV) penetration rate rising. Compared with conventional internal combustion engine vehicles (ICEV), the research on damage degree of road tunnels caused by BEV fires is not mature. To this end, the temperature distribution and residual load-bearing capacity of road tunnel were studied considering the difference temperature rise curve of BEV fire and ICEV fire. By using the indirect thermal–mechanical coupling approach, the temperature field obtained from fire simulations was applied to the structural model. The assessment of mechanical properties after high-temperature exposure was conducted using the deflection limit method and concrete plastic damage theory. The results show that different heating curve conditions have significant differences in the temperature field and damage distribution of the tunnel. Although different fire effects cause different degrees of structural damage to the tunnel lining, the overall bearing capacity of the structure still has a certain surplus. The results provide a basis for the formulation of repair schemes and reinforcement measures for tunnel structures to assess the safety and normal operation of tunnel structures. Full article
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14 pages, 8625 KB  
Article
Microstructural Characteristics and Tensile Behavior of Vacuum-Fusion-Welded Joints in 2507 Duplex Stainless-Steel Pipes
by Xia Cao, Lichu Zhou, Lili Zhai and Hong Gao
Coatings 2026, 16(1), 146; https://doi.org/10.3390/coatings16010146 - 22 Jan 2026
Viewed by 13
Abstract
To address the performance deficiencies in welded joints in 2507 duplex stainless-steel pipes under demanding service conditions such as deep-sea operation, this study investigates drawn 2507 duplex stainless-steel pipes. Vacuum-fusion welding coupled with ER2507 wire filling is employed to fabricate the joints. The [...] Read more.
To address the performance deficiencies in welded joints in 2507 duplex stainless-steel pipes under demanding service conditions such as deep-sea operation, this study investigates drawn 2507 duplex stainless-steel pipes. Vacuum-fusion welding coupled with ER2507 wire filling is employed to fabricate the joints. The joint microstructure and tensile behavior are systematically analyzed using microstructural characterization techniques (electron backscatter diffraction and transmission electron microscopy) and uniaxial tensile testing. The results indicate that the joint exhibits a graded microstructure along the welding direction: base metal-heat affected zone-weld metal. The austenite phase fraction in the fusion zone decreases to 27.6%. The joint achieves an ultimate tensile strength of 833.3 MPa and a total elongation of close to 23%, demonstrating an excellent combination of strength and ductility. During tensile deformation, the ferrite and austenite phases undergo coordinated deformation. Strain is distributed relatively uniformly at low strain levels but localized preferentially within the fusion zone at high strain levels. Fractographic analyses reveal a ductile fracture mode. This research provides theoretical support and technical reference for optimizing welding processes and assessing the service safety of 2507 duplex stainless-steel pipes in deep-sea pipeline-engineering applications. Full article
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14 pages, 1317 KB  
Article
Cost-Engineering Analysis of Radio Frequency Plus Heat for In-Shell Egg Pasteurization
by Daniela Bermudez-Aguirre, Joseph Sites, Sudarsan Mukhopadhyay and Brendan A. Niemira
Processes 2026, 14(2), 379; https://doi.org/10.3390/pr14020379 - 22 Jan 2026
Viewed by 14
Abstract
Salmonella spp. is a pathogenic microorganism linked to eggs and egg products. In-shell eggs are not required to be pasteurized in any country before they reach the consumer. The use of an emerging technology known as radio frequency has been successfully used to [...] Read more.
Salmonella spp. is a pathogenic microorganism linked to eggs and egg products. In-shell eggs are not required to be pasteurized in any country before they reach the consumer. The use of an emerging technology known as radio frequency has been successfully used to inactivate this pathogen inside in-shell eggs and claim pasteurization standards (5 - log reduction). The objective of this manuscript was to conduct the engineering cost of egg processing using a radio frequency pasteurizer and compare the processing cost to conventional thermal pasteurization for in-shell eggs. The ARS-patented radio frequency pasteurizer was used (40.68 MHz, 35 W) to pasteurize eggs in 24.5 min. The conventional thermal pasteurization (56.7 °C) required 60 min for the same level of inactivation. The techno-economic analysis (TEA) included information from stakeholders, egg processors and equipment manufacturers and was used together with energy balances and some key assumptions. Calculations for the engineering cost were made based on the required energy for each system, showing that the radio frequency required a third of the total cost of electricity to pasteurize eggs in a year compared with thermal, based on utilities costs in PA. Other utilities such as water and steam were also minor for radio frequency pasteurization. After two years of operation, the projected additional cost of processing is ~USD 0.19 per egg for the radio frequency system, compared with USD 0.22 per egg for conventional thermal treatment, largely due to volume-based amortization of capital costs and lower annual operating costs for the RF process. Radio frequency thus could be an option to pasteurize eggs in farms from PA and potentially in other states, using the system developed by our research team, while reducing energy consumption and increasing return on investment. Full article
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39 pages, 3761 KB  
Review
From Perception to Adaptation: A Comparative Study of Plant Regulatory Networks in Response to Heat and Waterlogging Stress
by Javed Iqbal, Sikandar Amanullah, Chengyue Li, Xiaohui Qin, Pengbo Yu, Xuanyang Chen and Dongliang Qiu
Plants 2026, 15(2), 328; https://doi.org/10.3390/plants15020328 - 21 Jan 2026
Viewed by 40
Abstract
Heat and waterlogging are critical abiotic stresses that threaten crop productivity, especially as climate change intensifies their frequency and severity. While both stresses independently disrupt essential physiological functions such as photosynthesis, respiration, and nutrient uptake, their underlying mechanisms and adaptive strategies exhibit key [...] Read more.
Heat and waterlogging are critical abiotic stresses that threaten crop productivity, especially as climate change intensifies their frequency and severity. While both stresses independently disrupt essential physiological functions such as photosynthesis, respiration, and nutrient uptake, their underlying mechanisms and adaptive strategies exhibit key differences. This review presents a systematic comparison of plant responses to heat and waterlogging stress, focusing on both their shared and distinct impacts on plant physiology, biochemistry, and molecular regulation. We synthesize recent insights from omics technologies, including transcriptomic and metabolomics, to explore regulatory pathways, hormonal crosstalk (e.g., ABA–ethylene interactions), and metabolic shifts (e.g., fermentation vs. chaperone induction) that drive stress tolerance. This comparative analysis similarly demonstrates that effective plant resilience to climate extremes depends on the coordinated optimization of shared stress management hubs, such as antioxidant defense systems and hormonal crosstalk, together with the deployment of stress-specific adaptive strategies, including molecular chaperone induction under heat stress and anaerobic metabolic reprogramming under waterlogging. By integrating convergent and divergent regulatory pathways, this framework provides a mechanistic and conceptual guide for breeding and engineering crops with durable tolerance to multiple, increasingly co-occurring abiotic stresses. Full article
(This article belongs to the Special Issue Biochemical Responses of Horticultural Crops to Abiotic Stresses)
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24 pages, 6607 KB  
Article
Energy Transfer Characteristics of Surface Vortex Heat Flow Under Non-Isothermal Conditions Based on the Lattice Boltzmann Method
by Qing Yan, Lin Li and Yunfeng Tan
Processes 2026, 14(2), 378; https://doi.org/10.3390/pr14020378 (registering DOI) - 21 Jan 2026
Viewed by 58
Abstract
During liquid drainage from intermediate vessels in various industrial processes such as continuous steel casting, aircraft fuel supply, and chemical separation, free-surface vortices commonly occur. The formation and evolution of these vortices not only entrain surface slag and gas, but also lead to [...] Read more.
During liquid drainage from intermediate vessels in various industrial processes such as continuous steel casting, aircraft fuel supply, and chemical separation, free-surface vortices commonly occur. The formation and evolution of these vortices not only entrain surface slag and gas, but also lead to deterioration of downstream product quality and abnormal equipment operation. The vortex evolution process exhibits notable three-dimensional unsteadiness, multi-scale turbulence, and dynamic gas–liquid interfacial changes, accompanied by strong coupling effects between temperature gradients and flow field structures. Traditional macroscopic numerical models show clear limitations in accurately capturing these complex physical mechanisms. To address these challenges, this study developed a mesoscopic numerical model for gas-liquid two-phase vortex flow based on the lattice Boltzmann method. The model systematically reveals the dynamic behavior during vortex evolution and the multi-field coupling mechanism with the temperature field while providing an in-depth analysis of how initial perturbation velocity regulates vortex intensity and stability. The results indicate that vortex evolution begins near the bottom drain outlet, with the tangential velocity distribution conforming to the theoretical Rankine vortex model. The vortex core velocity during the critical penetration stage is significantly higher than that during the initial depression stage. An increase in the initial perturbation velocity not only enhances vortex intensity and induces low-frequency oscillations of the vortex core but also markedly promotes the global convective heat transfer process. With regard to the temperature field, an increase in fluid temperature reduces the viscosity coefficient, thereby weakening viscous dissipation effects, which accelerates vortex development and prolongs drainage time. Meanwhile, the vortex structure—through the induction of Taylor vortices and a spiral pumping effect—drives shear mixing and radial thermal diffusion between fluid regions at different temperatures, leading to dynamic reconstruction and homogenization of the temperature field. The outcomes of this study not only provide a solid theoretical foundation for understanding the generation, evolution, and heat transfer mechanisms of vortices under industrial thermal conditions, but also offer clear engineering guidance for practical production-enabling optimized operational parameters to suppress vortices and enhance drainage efficiency. Full article
(This article belongs to the Section Energy Systems)
15 pages, 8711 KB  
Article
Microwave-Only Heating Concepts for Industrial CO2 Regeneration System Design
by Hassan Al-Khalifah and Arvind Narayanaswamy
Processes 2026, 14(2), 372; https://doi.org/10.3390/pr14020372 - 21 Jan 2026
Viewed by 66
Abstract
This study presents various microwave reactor designs specifically engineered for continuous microwave CO2 desorption, marking a significant advancement in microwave-heating systems. This study explored both horizontal and vertical continuous microwave reactor configurations. The horizontal design incorporates a modified conveyor belt system with [...] Read more.
This study presents various microwave reactor designs specifically engineered for continuous microwave CO2 desorption, marking a significant advancement in microwave-heating systems. This study explored both horizontal and vertical continuous microwave reactor configurations. The horizontal design incorporates a modified conveyor belt system with cleated belts and Teflon sidewalls, rendering it particularly suitable for the regeneration of gas. Conversely, the vertical design utilizes a cascade gate opening mechanism, facilitating precise control over the microwave intensity and exposure duration. The efficiency of microwave power utilization was enhanced through the numerical modeling and optimization of the reactor dimensions. This study assessed the impact of waveguide placement, cavity size, and sorbent material thickness on power absorption and heating. The findings indicate that strategic waveguide positioning and optimal cavity dimensions significantly influence the microwave energy distribution and absorption, leading to reduced hotspots and more uniform heating. This study offers valuable insights into the design and optimization of microwave reactors for CO2 desorption, contributing to more efficient and effective commercial applications of this technology. These results underscore the potential of microwave technology to revolutionize desorption processes and pave the way for further advancements in this domain. Design 2 exhibited more uniform heating owing to its slower and controlled temperature increase, making it more suitable for applications requiring consistent thermal performance over extended periods. Full article
(This article belongs to the Section Chemical Processes and Systems)
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21 pages, 1811 KB  
Article
Data-Driven Prediction of Tensile Strength in Heat-Treated Steels Using Random Forests for Sustainable Materials Design
by Yousef Alqurashi
Sustainability 2026, 18(2), 1087; https://doi.org/10.3390/su18021087 - 21 Jan 2026
Viewed by 59
Abstract
Accurate prediction of ultimate tensile strength (UTS) is central to the design and optimization of heat-treated steels but is traditionally achieved through costly and iterative experimental trials. This study presents a transparent, physics-aware machine learning (ML) framework for predicting UTS using an open-access [...] Read more.
Accurate prediction of ultimate tensile strength (UTS) is central to the design and optimization of heat-treated steels but is traditionally achieved through costly and iterative experimental trials. This study presents a transparent, physics-aware machine learning (ML) framework for predicting UTS using an open-access steel database. A curated dataset of 1255 steel samples was constructed by combining 18 chemical composition variables with 7 processing descriptors extracted from free-text heat-treatment records and filtering them using physically justified consistency criteria. To avoid information leakage arising from repeated measurements, model development and evaluation were conducted under a group-aware validation framework based on thermomechanical states. A Random Forest (RF) regression model achieved robust, conservative test-set performance (R2 ≈ 0.90, MAE ≈ 40 MPa), with unbiased residuals and realistic generalization across diverse composition–processing conditions. Performance robustness was further examined using repeated group-aware resampling and strength-stratified error analysis, highlighting increased uncertainty in sparsely populated high-strength regimes. Model interpretability was assessed using SHAP-based feature importance and partial dependence analysis, revealing that UTS is primarily governed by the overall alloying level, carbon content, and processing parameters controlling transformation kinetics, particularly bar diameter and tempering temperature. The results demonstrate that reliable predictions and physically meaningful insights can be obtained from publicly available data using a conservative, reproducible machine-learning workflow. Full article
(This article belongs to the Section Sustainable Materials)
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