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Keywords = green hydrogen chain

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34 pages, 2842 KiB  
Review
Systematic Analysis of the Hydrogen Value Chain from Production to Utilization
by Miguel Simão Coelho, Guilherme Gaspar, Elena Surra, Pedro Jorge Coelho and Ana Filipa Ferreira
Appl. Sci. 2025, 15(15), 8242; https://doi.org/10.3390/app15158242 - 24 Jul 2025
Viewed by 443
Abstract
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is [...] Read more.
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is expected that hydrogen will play an important role in the decarbonization strategies set out for 2050. Currently, there are some barriers and challenges that need to be addressed to fully take advantage of the opportunities associated with hydrogen. The present work aims to characterize the state of the art of different hydrogen production, storage, transport, and distribution technologies, which compose the hydrogen value chain. Based on the information collected it was possible to conclude the following: (i) Electrolysis is the frontrunner to produce green hydrogen at a large scale (efficiency up to 80%) since some of the production technologies under this category have already achieved a commercially available state; (ii) in the storage phase, various technologies may be suitable based on specific conditions and purposes. Technologies of the physical-based type are the ones mostly used in real applications; (iii) transportation and distribution options should be viewed as complementary rather than competitive, as the most suitable option varies based on transportation distance and hydrogen quantity; and (iv) a single value chain configuration cannot be universally applied. Therefore, each case requires a comprehensive analysis of the entire value chain. Methodologies, like life cycle assessment, should be utilized to support the decision-making process. Full article
(This article belongs to the Special Issue The Present and the Future of Hydrogen Energy)
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16 pages, 1188 KiB  
Article
Preparation and Performance Evaluation of Modified Amino-Silicone Supercritical CO2 Viscosity Enhancer for Shale Oil and Gas Reservoir Development
by Rongguo Yang, Lei Tang, Xuecheng Zheng, Yuanqian Zhu, Chuanjiang Zheng, Guoyu Liu and Nanjun Lai
Processes 2025, 13(8), 2337; https://doi.org/10.3390/pr13082337 - 23 Jul 2025
Viewed by 339
Abstract
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. [...] Read more.
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. However, the inherent low viscosity of scCO2 severely restricts its sand-carrying capacity, fracture propagation efficiency, and oil recovery rate, necessitating the urgent development of high-performance thickeners. The current research on scCO2 thickeners faces a critical trade-off: traditional fluorinated polymers exhibit excellent philicity CO2, but suffer from high costs and environmental hazards, while non-fluorinated systems often struggle to balance solubility and thickening performance. The development of new thickeners primarily involves two directions. On one hand, efforts focus on modifying non-fluorinated polymers, driven by environmental protection needs—traditional fluorinated thickeners may cause environmental pollution, and improving non-fluorinated polymers can maintain good thickening performance while reducing environmental impacts. On the other hand, there is a commitment to developing non-noble metal-catalyzed siloxane modification and synthesis processes, aiming to enhance the technical and economic feasibility of scCO2 thickeners. Compared with noble metal catalysts like platinum, non-noble metal catalysts can reduce production costs, making the synthesis process more economically viable for large-scale industrial applications. These studies are crucial for promoting the practical application of scCO2 technology in unconventional oil and gas development, including improving fracturing efficiency and oil displacement efficiency, and providing new technical support for the sustainable development of the energy industry. This study innovatively designed an amphiphilic modified amino silicone oil polymer (MA-co-MPEGA-AS) by combining maleic anhydride (MA), methoxy polyethylene glycol acrylate (MPEGA), and amino silicone oil (AS) through a molecular bridge strategy. The synthesis process involved three key steps: radical polymerization of MA and MPEGA, amidation with AS, and in situ network formation. Fourier transform infrared spectroscopy (FT-IR) confirmed the successful introduction of ether-based CO2-philic groups. Rheological tests conducted under scCO2 conditions demonstrated a 114-fold increase in viscosity for MA-co-MPEGA-AS. Mechanistic studies revealed that the ether oxygen atoms (Lewis base) in MPEGA formed dipole–quadrupole interactions with CO2 (Lewis acid), enhancing solubility by 47%. Simultaneously, the self-assembly of siloxane chains into a three-dimensional network suppressed interlayer sliding in scCO2 and maintained over 90% viscosity retention at 80 °C. This fluorine-free design eliminates the need for platinum-based catalysts and reduces production costs compared to fluorinated polymers. The hierarchical interactions (coordination bonds and hydrogen bonds) within the system provide a novel synthetic paradigm for scCO2 thickeners. This research lays the foundation for green CO2-based energy extraction technologies. Full article
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32 pages, 1745 KiB  
Article
Green Hydrogen Supply Chain Decision-Making and Contract Optimization Under Uncertainty: A Pessimistic-Based Perspective
by Jian Hou, Chong Xu, Junhua Liu and Zongchuan Wen
Sustainability 2025, 17(13), 6181; https://doi.org/10.3390/su17136181 - 5 Jul 2025
Viewed by 293
Abstract
To address the issue of excessive pessimism caused by demand and supply uncertainties in the green hydrogen supply chain, this study develops a two-tier green hydrogen supply chain model comprising upstream hydrogen production stations and downstream hydrogen refueling stations. This research work investigates [...] Read more.
To address the issue of excessive pessimism caused by demand and supply uncertainties in the green hydrogen supply chain, this study develops a two-tier green hydrogen supply chain model comprising upstream hydrogen production stations and downstream hydrogen refueling stations. This research work investigates optimal ordering and production strategies under stochastic demand and supply conditions. Additionally, option contracts are introduced to share the risks associated with the stochastic output of green hydrogen. This study shows the following: (1) Under decentralized decision-making, the optimal ordering quantity when the hydrogen refueling station is excessively pessimistic is not necessarily lower than the optimal ordering quantity when it is in a rational state, and hydrogen production stations will only operate when the degree of excessive pessimism is relatively low. (2) The initial option ordering quantity is always larger than the minimum execution quantity under the option contract; higher first-order option prices and lower second-order option prices can help to increase the initial option ordering quantity. (3) The option contract is effective in circumventing the negative impact of excessive pessimism at hydrogen production stations on planned production quantities. This study addresses the gap in the existing research regarding excessively pessimistic behaviors and the application of option contracts within the green hydrogen supply chain, providing both theoretical insights and practical guidance for decision-making optimization. This advancement further promotes the sustainable development of the green hydrogen industry. Full article
(This article belongs to the Section Sustainable Management)
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21 pages, 2442 KiB  
Article
Net-Zero Backup Solutions for Green Ammonia Hubs Based on Hydrogen Power Generation
by Markus Strömich-Jenewein, Abdessamad Saidi, Andrea Pivatello and Stefano Mazzoni
Energies 2025, 18(13), 3364; https://doi.org/10.3390/en18133364 - 26 Jun 2025
Viewed by 356
Abstract
This paper explores cleaner and techno-economically viable solutions to provide electricity, heat, and cooling using green hydrogen (H2) and green ammonia (NH3) across the entire decarbonized value chain. We propose integrating a 100% hydrogen-fueled internal combustion engine (e.g., Jenbacher [...] Read more.
This paper explores cleaner and techno-economically viable solutions to provide electricity, heat, and cooling using green hydrogen (H2) and green ammonia (NH3) across the entire decarbonized value chain. We propose integrating a 100% hydrogen-fueled internal combustion engine (e.g., Jenbacher JMS 420) as a stationary backup solution and comparing its performance with other backup technologies. While electrochemical storage systems, or battery energy storage systems (BESSs), offer fast and reliable short-term energy buffering, they lack flexibility in relocation and typically involve higher costs for extended backup durations. Through five case studies, we highlight that renewable-based energy supply requires additional capacity to bridge longer periods of undersupply. Our results indicate that, for cost reasons, battery–electric solutions alone are not economically feasible for long-term backup. Instead, a more effective system combines both battery and hydrogen storage, where batteries address daily fluctuations and hydrogen engines handle seasonal surpluses. Despite lower overall efficiency, gas engines offer favorable investment and operating costs in backup applications with low annual operating hours. Furthermore, the inherent fuel flexibility of combustion engines eventually will allow green ammonia-based backup systems, particularly as advancements in small-scale thermal cracking become commercially available. Future studies will address CO2 credit recognition, carbon taxes, and regulatory constraints in developing more effective dispatch and master-planning solutions. Full article
(This article belongs to the Special Issue Advanced Studies on Clean Hydrogen Energy Systems of the Future)
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25 pages, 1342 KiB  
Article
Analysis of the Palladium Market: A Strategic Aspect of Sustainable Development
by Alexey Cherepovitsyn, Irina Mekerova and Alexander Nevolin
Mining 2025, 5(3), 39; https://doi.org/10.3390/mining5030039 - 24 Jun 2025
Cited by 2 | Viewed by 983
Abstract
In a dynamic global market, platinum-group metals (PGMs), particularly palladium, are in high demand across various industries due to their unique properties. Palladium plays a crucial role in environmentally friendly technologies, such as catalytic converters, which mitigate harmful automotive emissions. Additionally, it is [...] Read more.
In a dynamic global market, platinum-group metals (PGMs), particularly palladium, are in high demand across various industries due to their unique properties. Palladium plays a crucial role in environmentally friendly technologies, such as catalytic converters, which mitigate harmful automotive emissions. Additionally, it is essential for clean energy production, particularly in hydrogen generation, which makes palladium a critical resource for building a sustainable and secure supply chain. This study evaluates the prospects of the palladium market through strategic analysis, focusing on the Russian mining and metals company PJSC MMC Norilsk Nickel. The research employs strategic and industry analysis methods to examine palladium production, market dynamics, and technological advancements, as well as emerging applications in the context of a green economy. The article analyzes the economics of palladium production, including price volatility driven by stringent environmental regulations and the rising adoption of electric vehicles. The palladium market faces challenges such as a constrained resource base, supply disruptions due to sanctions, price instability, and growing demand from key sectors, particularly the automotive industry. Nevertheless, innovation-driven trends offer promising opportunities for market growth, aligning with sustainable development principles and the transition toward a green, low-carbon economy in both established and emerging markets. As a key scientific contribution, this study proposes a modified methodological approach to industry analysis, enabling the assessment of a mining and metals company’s competitive sustainability in the palladium market over the medium and long term. Furthermore, the research models the life cycle of palladium as a commodity, considering evolving market trends and the rapid development of new industries within the green economy. Full article
(This article belongs to the Special Issue Feature Papers in Sustainable Mining Engineering)
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29 pages, 1717 KiB  
Review
Development of the Hydrogen Market and Local Green Hydrogen Offtake in Africa
by Chidiebele E. J. Uzoagba, Princewill M. Ikpeka, Somtochukwu Godfrey Nnabuife, Peter Azikiwe Onwualu, Fayen Odette Ngasoh and Boyu Kuang
Hydrogen 2025, 6(3), 43; https://doi.org/10.3390/hydrogen6030043 - 24 Jun 2025
Viewed by 1058
Abstract
Creating a hydrogen market in Africa is a great opportunity to assist in the promotion of sustainable energy solutions and economic growth. This article addresses the legislation and regulations that need to be developed to facilitate growth in the hydrogen market and allow [...] Read more.
Creating a hydrogen market in Africa is a great opportunity to assist in the promotion of sustainable energy solutions and economic growth. This article addresses the legislation and regulations that need to be developed to facilitate growth in the hydrogen market and allow local green hydrogen offtake across the continent. By reviewing current policy and strategy within particular African countries and best practices globally from key hydrogen economies, the review establishes compelling issues, challenges, and opportunities unique to Africa. The study identifies the immense potential in Africa for renewable energy, and, in particular, for solar and wind, as the foundation for the production of green hydrogen. It examines how effective policy frameworks can establish a vibrant hydrogen economy by bridging infrastructural gaps, cost hurdles, and regulatory barriers. The paper also addresses how local offtake contracts for green hydrogen can be used to stimulate economic diversification, energy security, and sustainable development. Policy advice is provided to assist African authorities and stakeholders in the deployment of enabling regulatory frameworks and the mobilization of funds. The paper contributes to global hydrogen energy discussions by introducing Africa as an eligible stakeholder in the emerging hydrogen economy and outlining prospects for its inclusion into regional and global energy supply chains. Full article
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30 pages, 4703 KiB  
Article
Governance-Centred Industrial Symbiosis for Circular Economy Transitions: A Rural Forest Biomass Hub Framework Proposal
by Joel Joaquim de Santana Filho, Pedro Dinis Gaspar, Arminda do Paço and Sara M. Marcelino
Sustainability 2025, 17(12), 5659; https://doi.org/10.3390/su17125659 - 19 Jun 2025
Viewed by 444
Abstract
This study examines the establishment of a Hub for Circular Economy and Industrial Symbiosis (HUB-CEIS) centred on a forest biomass waste plant in Fundão, Portugal, presenting an innovative model for rural industrial symbiosis, circular economy governance, and sustainable waste management. Designed as a [...] Read more.
This study examines the establishment of a Hub for Circular Economy and Industrial Symbiosis (HUB-CEIS) centred on a forest biomass waste plant in Fundão, Portugal, presenting an innovative model for rural industrial symbiosis, circular economy governance, and sustainable waste management. Designed as a strategic node within a reverse supply chain, the hub facilitates the conversion of solid waste into renewable energy and high-value co-products, including green hydrogen, tailored for industrial and agricultural applications, with an estimated 120 ktCO2/year reduction and 60 direct jobs. Aligned with the United Nations (UN) Sustainable Development Goals (SDGs) and the Paris Agreement, this initiative addresses global challenges such as decarbonization, resource efficiency, and the energy transition. Employing a mixed research methodology, this study integrates a comprehensive literature review, in-depth stakeholder interviews, and comparative case study analysis to formulate a governance framework fostering regional partnerships between industry, government, and local communities. The findings highlight Fundão’s potential to become a benchmark for rural industrial symbiosis, offering a replicable model for circularity in non-urban contexts, with a projected investment of USD 60 M. Special emphasis is placed on the green hydrogen value chain, positioning it as a key enabler for regional sustainability. This research underscores the importance of cross-sectoral collaboration in achieving scalable and efficient waste recovery processes. By delivering practical insights and a robust governance structure, the study contributes to the circular economy literature, providing actionable strategies for implementing rural reverse supply chains. Beyond validating waste valorization and renewable energy production, the proposed hub establishes a blueprint for sustainable rural industrial development, promoting long-term industrial symbiosis integration. Full article
(This article belongs to the Special Issue Novel and Scalable Technologies for Sustainable Waste Management)
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29 pages, 1074 KiB  
Article
Proposal for an Energy Efficiency Index for Green Hydrogen Production—An Integrated Approach
by Luciano T. Barbosa, Pedro A. C. Rosas, José F. C. Castro, Samuel D. Vasconcelos, Paulo H. R. P. Gama and Douglas C. P. Barbosa
Energies 2025, 18(12), 3073; https://doi.org/10.3390/en18123073 - 11 Jun 2025
Cited by 1 | Viewed by 997
Abstract
In the context of mounting concerns over carbon emissions and the need to accelerate the energy transition, green hydrogen has emerged as a strategic solution for decarbonizing hard-to-abate sectors. This paper introduces a methodological innovation by proposing the Green Hydrogen Efficiency Index (GHEI), [...] Read more.
In the context of mounting concerns over carbon emissions and the need to accelerate the energy transition, green hydrogen has emerged as a strategic solution for decarbonizing hard-to-abate sectors. This paper introduces a methodological innovation by proposing the Green Hydrogen Efficiency Index (GHEI), a unified and quantitative framework that integrates multiple stages of the hydrogen value chain into a single comparative metric. The index encompasses six core criteria: electricity source, water treatment, electrolysis efficiency, compression, end-use conversion, and associated greenhouse gas emissions. Each are normalized and weighted to reflect different performance priorities. Two weighting profiles are adopted: a first profile, which assigns equal importance to all criteria, referred to as the balanced profile, and a second profile, derived using the analytic hierarchy process (AHP) based on structured expert judgment, named the AHP profile. The methodology was developed through a systematic literature review and was applied to four representative case studies sourced from the academic literature, covering diverse configurations and geographies. The results demonstrate the GHEI’s capacity to distinguish the energy performance of different green hydrogen routes and support strategic decisions related to technology selection, site planning, and logistics optimization. The results highlight the potential of the index to contribute to more sustainable hydrogen value chains and advance decarbonization goals by identifying pathways that minimize energy losses and maximize system efficiency. Full article
(This article belongs to the Special Issue Advances in Hydrogen Energy IV)
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37 pages, 2520 KiB  
Review
Sustainable Transition Pathways for Steel Manufacturing: Low-Carbon Steelmaking Technologies in Enterprises
by Jinghua Zhang, Haoyu Guo, Gaiyan Yang, Yan Wang and Wei Chen
Sustainability 2025, 17(12), 5329; https://doi.org/10.3390/su17125329 - 9 Jun 2025
Viewed by 1330
Abstract
Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization [...] Read more.
Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization technologies across three stages (source, process, and end-of-pipe) for two dominant steel production routes: the long process (BF-BOF) and the short process (EAF). For the BF-BOF route, carbon reduction at the source stage is achieved through high-proportion pellet charging in the blast furnace and high scrap ratio utilization; at the process stage, carbon control is optimized via bottom-blowing O2-CO2-CaO composite injection in the converter; and at the end-of-pipe stage, CO2 recycling and carbon capture are employed to achieve deep decarbonization. In contrast, the EAF route establishes a low-carbon production system by relying on green and efficient electric arc furnaces and hydrogen-based shaft furnaces. At the source stage, energy consumption is reduced through the use of green electricity and advanced equipment; during the process stage, precision smelting is realized through intelligent control systems; and at the end-of-pipe stage, a closed-loop is achieved by combining cascade waste heat recovery and steel slag resource utilization. Across both process routes, hydrogen-based direct reduction and green power-driven EAF technology demonstrate significant emission reduction potential, providing key technical support for the low-carbon transformation of the steel industry. Comparative analysis of industrial applications reveals varying emission reduction efficiencies, economic viability, and implementation challenges across different technical pathways. The study concludes that deep decarbonization of the steel industry requires coordinated policy incentives, technological innovation, and industrial chain collaboration. Accelerating large-scale adoption of low-carbon metallurgical technologies through these synergistic efforts will drive the global steel sector toward sustainable development goals. This study provides a systematic evaluation of current low-carbon steelmaking technologies and outlines practical implementation strategies, contributing to the industry’s decarbonization efforts. Full article
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14 pages, 4709 KiB  
Article
Eco-Friendly Gallic Acid-Tailored Binder with Synergistic Polarity Sites for High-Loading Lithium–Sulfur Batteries
by Xulong Jing, Shuyu Liu, Jiapei Wang, Chao Wan, Juan Zhu, Xiaojun He and Biyu Jin
Sustainability 2025, 17(12), 5240; https://doi.org/10.3390/su17125240 - 6 Jun 2025
Viewed by 555
Abstract
The development of polymer binders with tailored functionalities and green manufacturing processes is highly needed for high-performance lithium–sulfur batteries. In this study, a readily hydrolyzable 3,9-divinyl-2,4,8,10-tetraoxaspiro-[5.5]-undecane is utilized to prepare a water-based binder. Specifically, the acrolein produced by hydrolysis undergoes in situ polymerization [...] Read more.
The development of polymer binders with tailored functionalities and green manufacturing processes is highly needed for high-performance lithium–sulfur batteries. In this study, a readily hydrolyzable 3,9-divinyl-2,4,8,10-tetraoxaspiro-[5.5]-undecane is utilized to prepare a water-based binder. Specifically, the acrolein produced by hydrolysis undergoes in situ polymerization to form a linear polymer, while the other hydrolyzed product, pentaerythritol, physically crosslinks these polymer chains via hydrogen bonding, generating a network polymer (BTU). Additionally, gallic acid (GA), a substance derived from waste wood, is further introduced into BTU during slurry preparation, forming a biphenol-containing binder (BG) with a multi-hydrogen-bonded structure. This resilience and robust cathode framework effectively accommodate volumetric changes during cycling while maintaining efficient ion and electron transport pathways. Furthermore, the abundant polar groups in BG enable strong polysulfide adsorption. As a result, sulfur cathode with a high mass loading of 5.3 mg cm−2 employing the BG (7:3) binder still retains an areal capacity of 4.7 mA h cm−2 after 50 cycles at 0.1 C. This work presents a sustainable strategy for battery manufacturing by integrating renewable biomass-derived materials and eco-friendly aqueous processing to develop polymer binders, offering a green pathway to high-performance lithium–sulfur batteries. Full article
(This article belongs to the Special Issue Sustainable Materials and Technologies for Battery Manufacturing)
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16 pages, 4556 KiB  
Article
In Situ Following Oriented Crystallization of Pre-Stretched Poly(ethylene 2,5-Furandicarboxylate) Under Post Heating
by Jianguo Zhao, Mengcheng Yang, Binhang Wu, Hang Li and Yiguo Li
Polymers 2025, 17(11), 1508; https://doi.org/10.3390/polym17111508 - 28 May 2025
Viewed by 508
Abstract
Post-processing plays a vital role in the determination of the final structures and properties of oriented materials. As a sustainable candidate of oil-based poly(ethylene terephthalate), biobased poly(ethylene 2,5-furandicarboxylate) (PEF) reflects great promise in green fiber, film, and packaging applications, but it undergoes poor [...] Read more.
Post-processing plays a vital role in the determination of the final structures and properties of oriented materials. As a sustainable candidate of oil-based poly(ethylene terephthalate), biobased poly(ethylene 2,5-furandicarboxylate) (PEF) reflects great promise in green fiber, film, and packaging applications, but it undergoes poor stress-induced crystallization (SIC) under tensile deformation, necessitating a post-processing technique to improve its crystallinity and stability. Here, the structural evolution of pre-stretched PEF under post heating after uniaxial deformation was monitored by online synchrotron X-ray diffraction/scattering, differential scanning calorimetry, and ex situ infrared spectroscopy. The results delineate the significantly enhanced crystallization of pre-deformed PEF that happened far below its cold crystallization temperature. Through the isochronous analyses of the temperature-dependent evolution of mechanical response, the mesophase, crystal structure, orientation factor, chain conformation, and interchain ═C−H···O═C hydrogen bonding, the molecular mechanisms of microstructural transition and oriented crystallization of pre-drawn PEF under post heating were clarified. This research can enhance the understanding of PEF crystallization in an oriented state and provide guidelines on the structural design and technical control for processing high-performance PEF-based materials. Full article
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55 pages, 2227 KiB  
Review
Is Green Hydrogen an Environmentally and Socially Sound Solution for Decarbonizing Energy Systems Within a Circular Economy Transition?
by Patrizia Ghisellini, Renato Passaro and Sergio Ulgiati
Energies 2025, 18(11), 2769; https://doi.org/10.3390/en18112769 - 26 May 2025
Cited by 3 | Viewed by 802
Abstract
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study, after briefly recalling how GH2 is produced and the main steps throughout its life cycle, analyses its current [...] Read more.
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study, after briefly recalling how GH2 is produced and the main steps throughout its life cycle, analyses its current development, environmental and social impacts, and a series of case studies from selected literature showing its main applications as fuel in transportation and electricity sectors, as a heat producer in high energy intensive industries and residential and commercial buildings, and as an industrial feedstock for the production of other chemical products. The results show that the use of GH2 in the three main areas of application has the potential of contributing to the decarbonization goals, although its generation of non-negligible impacts in other environmental categories requires attention. However, the integration of circular economy (CE) principles is important for the mitigation of these impacts. In social terms, the complexity of the value chain of GH2 generates social impacts well beyond countries where GH2 is produced and used. This aspect makes the GH2 value chain complex and difficult to trace, somewhat undermining its renewability claims as well as its expected localness that the CE model is centred around. Full article
(This article belongs to the Collection Energy-Efficient Chemistry)
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26 pages, 3348 KiB  
Review
A Review of the Life Cycle Assessment of the Carbon–Water–Energy Nexus of Hydrogen Production Pathways
by Douglas Peterson Munis da Silva and Rafael Silva Capaz
Hydrogen 2025, 6(2), 34; https://doi.org/10.3390/hydrogen6020034 - 19 May 2025
Viewed by 2647
Abstract
The hydrogen (H2) economy is seen as a crucial pathway for decarbonizing the energy system, with green H2—i.e., obtained from water electrolysis supplied by renewable energy—playing a key role as an energy carrier in this transition. The growing interest [...] Read more.
The hydrogen (H2) economy is seen as a crucial pathway for decarbonizing the energy system, with green H2—i.e., obtained from water electrolysis supplied by renewable energy—playing a key role as an energy carrier in this transition. The growing interest in H2 comes from its versatility, which means that H2 can serve as a raw material or energy source, and various technologies allow it to be produced from a wide range of resources. Environmental impacts of H2 production have primarily focused on greenhouse gas (GHG) emissions, despite other environmental aspects being equally relevant in the context of a sustainable energy transition. In this context, Life Cycle Assessment (LCA) studies of H2 supply chains have become more common. This paper aims to compile and analyze discrepancies and convergences among recent reported values from 42 scientific studies related to different H2 production pathways. Technologies related to H2 transportation, storage and use were not investigated in this study. Three environmental indicators were considered: Global Warming Potential (GWP), Energy Performance (EP), and Water Consumption (WF), from an LCA perspective. The review showed that H2 based on wind, photovoltaic and biomass energy sources are a promising option since it provides lower GWP, and higher EP compared to conventional fossil H2 pathways. However, WF can be higher for H2 derived from biomass. LCA boundaries and methodological choices have a great influence on the environmental indicators assessed in this paper which leads to great variability in WF results as well as GWP variation due credits given to avoid GHG emissions in upstream process. In the case of EI, the inclusion of energy embodied in renewable energy systems demonstrates great influence of upstream phase for electrolytic H2 based on wind and photovoltaic electricity. Full article
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34 pages, 3469 KiB  
Review
Machine Learning Applications in Gray, Blue, and Green Hydrogen Production: A Comprehensive Review
by Xuejia Du, Shihui Gao and Gang Yang
Gases 2025, 5(2), 9; https://doi.org/10.3390/gases5020009 - 17 May 2025
Cited by 1 | Viewed by 2243
Abstract
Hydrogen is increasingly recognized as a key contributor to a low-carbon energy future, and machine learning (ML) is emerging as a valuable tool to optimize hydrogen production processes. This review presents a comprehensive analysis of ML applications across various hydrogen production pathways, including [...] Read more.
Hydrogen is increasingly recognized as a key contributor to a low-carbon energy future, and machine learning (ML) is emerging as a valuable tool to optimize hydrogen production processes. This review presents a comprehensive analysis of ML applications across various hydrogen production pathways, including gray, blue, and green hydrogen, with additional insights into pink, turquoise, white, and black/brown hydrogen. A total of 51 peer-reviewed studies published between 2012 and 2025 were systematically reviewed. Among these, green hydrogen—particularly via water electrolysis and biomass gasification—received the most attention, reflecting its central role in decarbonization strategies. ML algorithms such as artificial neural networks (ANNs), random forest (RF), and gradient boosting regression (GBR) have been widely applied to predict hydrogen yield, optimize operational conditions, reduce emissions, and improve process efficiency. Despite promising results, real-world deployment remains limited due to data sparsity, model integration challenges, and economic barriers. Nonetheless, this review identifies significant opportunities for ML to accelerate innovation across the hydrogen value chain. By highlighting trends, key methodologies, and current gaps, this study offers strategic guidance for future research and development in intelligent hydrogen systems aimed at achieving sustainable and cost-effective energy solutions. Full article
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26 pages, 1729 KiB  
Review
Research Progress on Energy-Saving Technologies and Methods for Steel Metallurgy Process Systems—A Review
by Jiacheng Cui, Gang Meng, Kaiqiang Zhang, Zongliang Zuo, Xiangyu Song, Yuhan Zhao and Siyi Luo
Energies 2025, 18(10), 2473; https://doi.org/10.3390/en18102473 - 12 May 2025
Cited by 1 | Viewed by 849
Abstract
Against the backdrop of global energy crises and climate change, the iron and steel industry, as a typical high energy consumption and high-emission sector, faces rigid constraints for energy conservation and emission reduction. This paper systematically reviews the research progress and application effects [...] Read more.
Against the backdrop of global energy crises and climate change, the iron and steel industry, as a typical high energy consumption and high-emission sector, faces rigid constraints for energy conservation and emission reduction. This paper systematically reviews the research progress and application effects of energy-saving technologies across the entire steel production chain, including coking, sintering, ironmaking, steelmaking, continuous casting, and rolling processes. Studies reveal that technologies such as coal moisture control (CMC) and coke dry quenching (CDQ) significantly improve energy utilization efficiency in the coking process. In sintering, thick-layer sintering and flue gas recirculation (FGR) technologies reduce fuel consumption while enhancing sintered ore performance. In ironmaking, high-efficiency pulverized coal injection (PCI) and hydrogen-based fuel injection effectively lower coke ratios and carbon emissions. Integrated and intelligent innovations in continuous casting and rolling processes (e.g., endless strip production, ESP) substantially reduce energy consumption. Furthermore, the system energy conservation theory, through energy cascade utilization and full-process optimization, drives dual reductions in comprehensive energy consumption and carbon emission intensity. The study emphasizes that future advancements must integrate hydrogen metallurgy, digitalization, and multi-energy synergy to steer the industry toward green, high-efficiency, and low-carbon transformation, providing technical support for China’s “Dual Carbon” goals. Full article
(This article belongs to the Section A: Sustainable Energy)
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