Search Results (265)

Laser powder bed fusion (LPBF) of high-strength aluminum alloy 7075 (AA7075) is severely limited by hot cracking. However, the underlying mechanisms, particularly the coupling between thermal fields, solidification microstructure, and cracking behavior, remain insufficiently clarified. This study elucidates these mechanisms by integrating experimental characterization with thermal simulation to investigate the temperature field, microstructure, and cracking relationships in both AA7075 and a crack-resistant 7075-Er-Zr alloy. Results show that coarse hot crack morphology is highly dependent on linear energy density E_L. In AA7075, E_L < 450 J/m promotes laterally inclined cracks (short, narrow cracks extending from the melt pool boundary toward the track center), whereas E_L higher than that value leads to the continuous centerline cracks (long, wide cracks along the track center). Fine microcracks are also observed at melt pool boundaries. The 7075-Er-Zr alloy demonstrates superior crack resistance. At E_L = 600 J/m, longitudinal centerline cracks still penetrate along the track, but the alloy achieves crack-free tracks at 200 W with scanning speeds above 1000 mm/s, otherwise exhibiting only short discontinuous cracks. Microcracks at melt pool boundaries are markedly suppressed in the modified alloy. The enhanced crack resistance is attributed to Er/Zr-induced grain refinement and a transition to an equiaxed grain structure, which disrupts intergranular gaps. Critically, thermal simulations identify an annular region with a peak temperature gradient. In AA7075, this region develops aligned columnar grains that facilitate both microcracks and centerline cracks. In the 7075-Er-Zr alloy, microcracks are fully eliminated within this region. However, a residual crystallographic texture persists in the annular region, which promotes the continued occurrence of centerline cracks under high energy density (e.g., E_L = 600 J/m). The annular region remains a critical weak link, and its microstructural control determines the prevailing crack type. This work provides a fundamental understanding of the thermal-microstructural origins of cracking and offers a theoretical foundation for developing crack-resistant aluminum alloys via LPBF. Full article

This study investigates the effect of laser powder bed fusion (L-PBF) parameters and T7 heat treatment on the defect formation, microstructure, and mechanical properties of a high-strength Al-Cu 224 aluminum alloy. The laser power (200–370 W), scanning speed (130–1900 mm/s), and hatch spacing (90–130 μm) were varied to evaluate their influence on hot cracking and porosity. Microstructural characterization using optical microscopy, scanning electron microscopy, and electron backscatter diffraction revealed that an energy density of 400 J/mm³ substantially reduced visible hot cracking in the examined microscopic regions by reducing the thermal gradients. However, this resulted in increased keyhole porosity, thereby limiting the relative density to 95%. The as-built samples exhibited a yield strength of 152 MPa and an elongation of 9.2%, and the T7 heat treatment improved the yield strength to 233 MPa, whereas the elongation remained unchanged. Keyhole pores served as primary crack initiation/propagation sites during tensile loading, reducing ductility. Lower energy densities increased the geometrically necessary dislocation density and promoted cracking because of higher residual stresses due to greater accumulated plastic strain and lattice curvature. These results clarify process–structure–property relationships, emphasize the trade-offs between defect types and performance, and provide a robust framework for optimizing L-PBF processing of high-strength Al alloys through parameter tuning and post-heat treatment. Full article

Aluminum–lithium (Al–Li) alloys are widely used in aerospace applications because of their high strength-to-weight ratio and reduced density. However, their corrosion behavior can be significantly affected by thermomechanical processing and exposure to chloride-containing environments. In the present study, the corrosion behavior of AA8090-T3 Al–Li alloy was investigated in 3.5 wt.% NaCl solution under simulated marine conditions. The specimens were extracted from a plate and subsequently subjected to annealing and rolling treatments using a specially designed wedge-shaped geometry to generate a continuous strain gradient, enabling the evaluation of deformation-dependent corrosion behavior across different deformation zones. The corrosion behavior was evaluated using potentiodynamic polarization, immersion testing, and surface characterization techniques. The results revealed significant variations in corrosion behavior with thermomechanical condition and deformation zone. The T3 temper-rolled specimen exhibited superior corrosion resistance compared to the annealed and rolled conditions. The lowest corrosion rate of 0.003 mpy was observed for the highly deformed T3 temper-rolled condition, whereas annealed specimens showed higher corrosion susceptibility associated with localized corrosion attack and precipitate-related galvanic activity. Surface characterization confirmed the formation of aluminum hydroxide- and copper oxide-based corrosion products. The study demonstrates the effectiveness of the wedge-shaped rolling methodology for evaluating zone-dependent corrosion behavior in thermomechanically processed AA8090 alloy. Full article

Aluminum (Al) toxicity is an important factor limiting crop production in acidic soils; however, systematic evaluation of Al tolerance and its physiological basis in celery (Apium graveolens L.) remains limited. In this study, 400 μmol·L⁻¹ AlCl₃ was identified as the appropriate concentration for Al-tolerance screening through a concentration-gradient experiment. Based on this concentration, 43 celery germplasm accessions were evaluated using 14 morphological and physiological traits. A comprehensive evaluation framework for Al tolerance was established using principal component analysis, membership function analysis, and hierarchical cluster analysis. The comprehensive A-value index enabled quantitative evaluation and classification of Al tolerance, and the accessions were divided into five categories ranging from highly Al-tolerant to highly Al-sensitive. Furthermore, key indicators were identified through stepwise regression analysis, which simplified the evaluation system while maintaining its assessment reliability. Physiological analysis of contrasting accessions showed that Al tolerance in celery was closely associated with restricted Al accumulation, enhanced redox homeostasis, and maintenance of photosynthetic system stability. Among these processes, the coordinated regulation of antioxidant defense and light energy utilization efficiency may represent an important physiological basis for tolerance differentiation. Overall, this study established an integrated framework from screening-concentration optimization to comprehensive evaluation and physiological characterization, providing a technical reference for the screening, evaluation, and breeding utilization of Al-tolerant celery germplasm. Full article

In the present study, the influence of microstructural morphology and dendritic refinement on the electrochemical corrosion behavior of directionally solidified aluminum-based structures (columnar and equiaxed) with Si contents between 6 and 12.6 wt. % was investigated in a 0.5% NaCl solution at room temperature. Corrosion resistance was evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The directional solidification process was repeated for each of the alloy compositions at different cooling rates, yielding different secondary dendritic spacing values. The columnar-to-equiaxed transition (CET) was observed to occur when the temperature gradient in the melt decreased to values between −1.85 and 0.75 °C/cm. In addition, a small increase in the microhardness values was observed as a function of the Si content. The same applies to tensile strength values. The values of the polarization resistance are used as a basic criterion for the evaluation of the corrosion resistance of alloys. The columnar grain zone presents higher corrosion resistance than the equiaxed grain zone, despite presenting coarser dendritic spacing. This behavior contrasts with the commonly expected improvement in corrosion resistance associated with microstructural refinement and indicates that passive-layer stability and cathodic phase distribution play a dominant role in the electrochemical behavior. When the polarization resistance decreases with the increase in the distance from the base, the grain size and secondary dendritic arm spacings increase. In addition, when the polarization resistance increases, the critical temperature gradient decreases. This work allows us to conclude that the modification of thermal parameters in the solidification process can be used for the development of an optimized microstructure morphology and to optimize corrosion resistance in Al–Si alloys through control of dendritic spacing and passive film formation mechanisms. Full article

Soil pH is a key regulator of soil chemical processes, organic matter transformation, and ecosystem functioning in acid soils. This study examines how pH gradients induced by long-term liming affect soil chemical properties, aluminum dynamics, and soil organic carbon (SOC) stabilization in Retisols under plant-derived organic inputs. The study was conducted at six soil pH levels (pH_KCl from 3.9–4.0 to 6.5–6.7), which reflect a gradient of acidity conditions. Soil chemical parameters, SOC content and fractions, humic substance composition, aluminum forms, and soil respiration (CO₂ release under laboratory conditions) were analysed. Increasing soil pH significantly reduced aluminum concentrations (by up to 59%) and improved nitrogen and phosphorus availability, indicating a gradual reduction in chemical limitations associated with soil acidity. Soil pH strongly controlled both SOC content and quality. The highest SOC content was observed at pH 6.0–6.1, and strongly acidic conditions favored the accumulation of more labile carbon forms. As the pH increased, there was a clear shift towards more stable organic matter, as indicated by higher humic acid content, an increased HA/FA ratio, and a threefold increase in the organic carbon stability index. At the same time, the reduced water-extractable organic carbon content indicated reduced carbon mobility and improved physicochemical stabilization. Microbial activity increased with increasing pH, but showed a nonlinear response, reflecting a balance between increased mineralization and carbon stabilization processes. These data indicate that soil pH primarily determines SOC stabilization pathways, rather than just total carbon accumulation. These results suggest that soil pH may influence SOC stabilization through changes in aluminum dynamics, organo-mineral interactions, and microbial processes, supporting previously reported mechanisms of carbon stabilization in acid soils. The optimal pH range of 5.5–6.1 promotes favorable interactions between nutrient availability, microbial processes, and organic–mineral associations, supporting long-term soil functionality. This study highlights liming as a key strategy for regulating soil biogeochemical processes and improving the sustainability of acid soil management. Full article

With the rapid expansion of wind energy infrastructure, there is an increasing accumulation of wind turbine blade waste (WTBW), which is mainly composed of glass fiber-reinforced thermosetting composites. Due to the irreversible nature of polymer crosslinking, conventional recycling methods remain limited. In this study, plasma vitrification was employed to convert WTBW into a reactive calcium-aluminum-silicate slag suitable for use in geopolymer materials. Plasma treatment at a temperature of approximately 2750 K resulted in the formation of predominantly amorphous vitrified slag (VS). Structural characterization using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) revealed the spatial heterogeneity of the VS. This heterogeneity was influenced by thermal gradients and varied between samples collected from different slag discharge zones, both vertically and horizontally from the reactor. All VS samples contained between 30 and 89% amorphous phase and 10–55% anorthite, with the proportions varying by sampling location. Chemical stability tests showed the dissolution of calcium and aluminum in acidic media, resulting in a silica-enriched residual structure in which the Ca and Al content decreased to less than 0.5 at.% after 100 days. In contrast, exposure to alkaline media caused only minimal surface reorganization—the addition of 5 wt.% VS to acid-based geopolymers made with two metakaolin precursors resulted in a 35% decrease in the mechanical strength of pure metakaolin-based systems. In contrast, when metakaolin containing illite impurities was used, strength values were similar to those of the reference geopolymer. The results quantitatively demonstrate that plasma-derived slag exhibits composition-dependent reactivity, directly linked to its amorphous content and dissolution behavior. Full article

Environmental contamination with potentially toxic elements is a growing concern for ecosystem quality and food safety. This study evaluated the relationships between environmental conditions, anthropogenic activities, and the elemental composition of Prunus spinosa fruits collected from western and central Romania along a pollution gradient. Eighty samples from ten sites representing non-polluted, agricultural, traffic-exposed, and mining-affected areas were analyzed by ICP-MS after microwave digestion. Fruits from impacted areas showed compositional differences, including lower concentrations of some essential macroelements and higher levels of several trace elements potentially associated with anthropogenic pressure. Increased sodium, aluminum, and silicon contents were consistent with environmental stress and enhanced environmental exposure and possible soil-derived particulate influence, while boron and molybdenum declined with pollution intensity. Elemental patterns were mainly associated with local environmental conditions and appeared consistent with site-specific environmental influences. Food safety assessment indicated generally low to moderate risk depending on sampling origin. Overall, Prunus spinosa fruits showed potential as a bioindicator of environmental quality and a useful tool for monitoring anthropogenic contamination. Full article

Aiming at the urgent heat dissipation demands of high-power, high-integration electronic devices, Cu/Al composite heat sinks combine the high thermal conductivity of copper and the lightweight advantage of aluminum, becoming a mainstream solution for advanced thermal management systems. The significant physicochemical differences between Cu and Al, however, make high-quality joining a technical bottleneck. In this study, flux-free ultrasonic brazing with a Zn-based filler metal was used to join 6061 aluminum alloy and industrial pure copper. Gradient heat treatment (55–300 °C) was subsequently applied to systematically investigate its effect on the microstructure, microhardness, and thermal properties of the joints. The results show that the as-brazed joint exhibited excellent bonding (97.3% bonding rate) and shear strength (95.24 MPa). The weld seam consisted of Zn solid solution, Cu solid solution, and Al-Cu-Zn ternary compounds. Heat treatment did not induce new phases but led to the coarsening of Zn-Al-Cu compounds and aggregation of the eutectic structure, reducing grain boundaries. Consequently, the microhardness at the weld center varied non-monotonically, and the thermal conductivity of the joint showed an overall increasing trend with rising heat treatment temperature. This enhancement is attributed to reduced phonon scattering at diminished grain boundaries. This study clarifies the heat treatment–microstructure–thermal properties relationship, providing important guidance for the thermal performance optimization of Cu/Al composite heat sinks. Full article

An automated framework for the parametric FE model generation and sizing of composite aircraft wings suitable for early-stage studies is presented. Implemented in Python and HyperMesh TCL, the tool controls both outer-geometry parameters, such as span, taper ratio, and twist, and internal-structural layout parameters, such as spar locations, rib spacing, and stringer layouts, and generates analysis-ready 2D composite GFEM models with material assignment and layups for size optimization. To demonstrate the workflow, a Design of Experiments (DoE) is performed on a representative transport wing internal structural layout, while keeping the outer geometry fixed. For each DoE point, OptiStruct performs gradient-based composite-size optimization to minimize structural mass, subject to composite strength (max strain), buckling, and metallic no-yielding constraints. A staged multi-run strategy is implemented to mitigate the effects of local minima. DoE results show a strong correlation and a non-monotonic effect of stringer number, an increase in mass as the front spar moves aft, and a comparatively weaker effect of the number of aluminum ribs. As a preliminary baseline, a Random Forest surrogate trained on the DoE predicts the wing structural mass with reasonable accuracy (RMSE $=0.081$), motivating the future implementation of Gaussian process models with uncertainty modeling. The framework accelerates early-stage structural design exploration and is amenable to surrogate-based optimization. Full article

Mineral elements are components of metabolites in tea plants and directly contribute to taste formation in brewed tea infusions. Like quality-related compounds such as tea polyphenols and free amino acids, their accumulation and leachability are strongly influenced by growing conditions. To investigate the relationships between mineral elements and flavor quality, 56 Tieguanyin tea samples collected across different elevation gradients were analyzed. Unlike previous altitude-related studies that mainly focused on conventional metabolites, this study simultaneously examined mineral element contents in both dry tea leaves and brewed infusions, together with sensory evaluation and the quantification of tea polyphenols, free amino acids, caffeine, and catechin metabolites. Compared with low-elevation teas (300–400 m), high-elevation teas (600–800 m and above 800 m) exhibited superior flavor quality, with higher free amino acids and tea polyphenols, and lower phenol-to-amino acid ratios and caffeine contents, whereas catechin metabolites showed only a weak association with elevation. In dry tea leaves, analysis of total mineral elements indicated that higher magnesium (Mg) and phosphorus, together with lower aluminum, copper, manganese, and cobalt, were positively associated with both elevation and tea quality. In brewed tea infusions, Mg was positively correlated with quality, whereas sodium (Na) and potassium (K) were negatively associated. Notably, Na was 47% higher and K was 8% higher in teas from above 800 m than in those from 600–800 m, enabling further separation of the two high-elevation groups. These findings provide a scientific basis for improving Oolong tea quality through optimized cultivation practices and nutrient regulation. Full article

Nanofluids, which are suspensions of nanoparticles within base fluids, are employed in industries such as electronics, automotives, nuclear power, and defense to enhance thermal management, mass transfer, and microchip cooling. This study investigates heat transfer generation on a stretching sheet incorporating aluminum oxide ${(\mathrm{A}\mathrm{l}}_2{\mathrm{O}}_3)$ and magnetite ${(\mathrm{F}\mathrm{e}}_3{\mathrm{O}}_4)$ nanoparticles under conditions of constant and varying wall temperatures. Key factors considered include variable viscosity, a periodic magnetic field, and thermal radiative flux, underscoring the thermal advantages of nanoparticles in nuclear reactor applications. The Crank–Nicolson method, an implicit finite difference technique, was utilized to solve the mathematical model, with partial differential equations discretized and approximated using an explicit method. An explicit iterative method was employed to solve the momentum and energy equations in a Python solver, while boundary values were analytically resolved based on discretized equations. In the explicit method, values at the subsequent time step (n + 1) were directly computed from the current time step (n) values. This approach necessitated a sufficiently small time step to satisfy the Courant–Friedrichs–Lewy (CFL) condition for numerical stability. The study examined the mass and heat transfer characteristics of a magnetizable nanofluid. While nanoparticles enhanced heat transfer, magnetic interactions, viscosity, and thermal radiation impeded it. A periodic magnetic field was applied perpendicularly to the plates with a constant pressure gradient, utilizing a magnetic phase angle to decelerate and control flow and heat convection modulation. Full article

Rapid solidification by melt-spinning produces aluminum alloys with extremely refined microstructures but also introduces strong structural gradients across the ribbon thickness. In this work, the microstructural evolution of a rapidly solidified Al-Cu-Li-Mg-Sc-Zr alloy was investigated during model homogenization using in situ STEM heating experiments and correlated with bulk electrical-resistivity measurements. The as-cast ribbons exhibit two distinct solidification zones: a near-contact region consisting of columnar cells containing fine Cu-rich spherical precipitates, and a central region composed of larger eutectic cells enriched in Al₂Cu and Al₇Cu₂Fe phases. Stepwise in situ STEM annealing between 200 °C and 500 °C reveals a sequence of transformations, including matrix depletion due to precipitation of strengthening phases, coarsening of primary phases, and formation of Al₃(Sc,Zr) dispersoids. Above 500 °C, rapid dissolution of Cu-rich primary phases occurs, leaving only a limited number of stable grain-boundary particles of the Al₇Cu₂Fe phase, eliminating the original two-zone structure, and resulting in a fully homogenized ribbon. Ex situ annealing confirms that the resulting microstructure is uniform across the ribbon thickness and enables consistent precipitation strengthening during artificial aging. The proposed annealing treatment is based on numerical models for homogenization of eutectic systems. The final annealing step combines homogenization and solution treatment at 530 °C for periods close to 5 min—two orders of magnitude shorter than standard holding times. Microhardness measurements from both ribbon surfaces reveal an identical peak-aged hardness of 135 HV, validating the effectiveness of the short-time homogenization strategy for rapidly solidified Al-Cu-Li-Mg-based alloys. Full article

Aluminum alloys, particularly those in the Al-Cu and Al-Mg-Si series, are extensively employed in aerospace, automotive, and structural applications owing to their favorable strength-to-weight ratio. However, optimizing their mechanical and surface properties to meet advanced performance requirements remains a critical challenge. Over the past three decades, extensive research has explored thermochemical treatments, precipitation hardening, and thermomechanical processing, yet most studies have examined these methods in isolation. This review systematically analyzes the influence of each treatment route on microstructural evolution, precipitation behavior, and mechanical performance, with emphasis on grain refinement, precipitation kinetics, surface hardening, and fatigue resistance. Particular attention is given to severe plastic deformation, advanced surface modification techniques, and aging behavior under different conditions. The review also highlights gaps in the current literature, including limited integration of hybrid treatment cycles, insufficient understanding of coupled diffusion-precipitation mechanisms, a lack of high-temperature performance data, and minimal industrial-scale validation. Future research directions are proposed to develop optimized hybrid processing strategies, predictive computational models, and scalable treatment cycles. This consolidated review provides a comprehensive foundation for advancing aluminum alloy design, aiming to achieve tailored surface-to-core property gradients suitable for next-generation aerospace and automotive applications. Full article

X-band copper resonating cavities are key components of future pulsed GHz normal-conductive multi-TeV accelerators. High electric field gradients are required for emerging applications; however, as gradients increase, components’ lifetime decreases, primarily due to radiofrequency (RF) breakdown. Coating technologies are being investigated in several laboratories to improve RF structure, performance and lifetime. To this end, we investigated the feasibility of fabricating nanometer-periodic Cu/Mo metallic multilayers on three-dimensional (3D) aluminum mandrels designed to replicate X-band copper resonating cavities. These nanometer-period multilayers are proposed to mitigate surface degradation due to electric breakdown at high accelerating gradients by stabilizing inner cavity surfaces against dislocation evolution and roughening caused by thermo-mechanical fatigue. High-Power Impulse Magnetron Sputtering (HiPIMS) in a bias-controlled dual closed-field magnetron configuration was employed to deposit alternating Mo and Cu nano-layers onto the 3D geometries. Given the complexity of HiPIMS technology, plasma pulse evolution was studied by combining time-resolved optical emission spectroscopy with electrical measurements of the pulse discharge. The influence of the process parameters, particularly the applied DC bias, on film growth was studied using non-destructive microprobe α-particle elastic backscattering spectrometry (µEBS) and scanning transmission electron microscopy (STEM). STEM and µEBS analyses confirmed that Mo layers with thicknesses of approximately 5–35 nm were successfully deposited repeatedly on thicker Cu layers (30–150 nm), preserving individual layer properties with minimal interdiffusion and alloying. The layers were deposited inside trenches with an aspect ratio of 5:1 representative of X-band irises. This technology, coupled with the replica process, could be applied to highly engineered nanostructured coatings for X-band cavity treatment in compact particle accelerator prototypes, as it may improve electrical breakdown lifetime under high accelerating fields, at least for degradation processes driven by the high mobility of copper dislocations. Full article