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24 pages, 9520 KiB  
Article
An Integrated Assessment Approach for Underground Gas Storage in Multi-Layered Water-Bearing Gas Reservoirs
by Junyu You, Ziang He, Xiaoliang Huang, Ziyi Feng, Qiqi Wanyan, Songze Li and Hongcheng Xu
Sustainability 2025, 17(14), 6401; https://doi.org/10.3390/su17146401 - 12 Jul 2025
Viewed by 404
Abstract
In the global energy sector, water-bearing reservoir-typed gas storage accounts for about 30% of underground gas storage (UGS) reservoirs and is vital for natural gas storage, balancing gas consumption, and ensuring energy supply stability. However, when constructing the UGS in the M gas [...] Read more.
In the global energy sector, water-bearing reservoir-typed gas storage accounts for about 30% of underground gas storage (UGS) reservoirs and is vital for natural gas storage, balancing gas consumption, and ensuring energy supply stability. However, when constructing the UGS in the M gas reservoir, selecting suitable areas poses a challenge due to the complicated gas–water distribution in the multi-layered water-bearing gas reservoir with a long production history. To address this issue and enhance energy storage efficiency, this study presents an integrated geomechanical-hydraulic assessment framework for choosing optimal UGS construction horizons in multi-layered water-bearing gas reservoirs. The horizons and sub-layers of the gas reservoir have been quantitatively assessed to filter out the favorable areas, considering both aspects of geological characteristics and production dynamics. Geologically, caprock-sealing capacity was assessed via rock properties, Shale Gouge Ratio (SGR), and transect breakthrough pressure. Dynamically, water invasion characteristics and the water–gas distribution pattern were analyzed. Based on both geological and dynamic assessment results, the favorable layers for UGS construction were selected. Then, a compositional numerical model was established to digitally simulate and validate the feasibility of constructing and operating the M UGS in the target layers. The results indicated the following: (1) The selected area has an SGR greater than 50%, and the caprock has a continuous lateral distribution with a thickness range from 53 to 78 m and a permeability of less than 0.05 mD. Within the operational pressure ranging from 8 MPa to 12.8 MPa, the mechanical properties of the caprock shale had no obvious changes after 1000 fatigue cycles, which demonstrated the good sealing capacity of the caprock. (2) The main water-producing formations were identified, and the sub-layers with inactive edge water and low levels of water intrusion were selected. After the comprehensive analysis, the I-2 and I-6 sub-layer in the M 8 block and M 14 block were selected as the target layers. The numerical simulation results indicated an effective working gas volume of 263 million cubic meters, demonstrating the significant potential of these layers for UGS construction and their positive impact on energy storage capacity and supply stability. Full article
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20 pages, 3658 KiB  
Article
A Fully Coupled Numerical Simulation Model for Bottom-Water Gas Reservoirs Integrating Horizontal Wellbore, ICD Screens, and Zonal Water Control: Development, Validation, and Optimization Strategies
by Yongsheng An, Zhongwen Sun, Yiran Kang and Guangning Yang
Energies 2025, 18(14), 3607; https://doi.org/10.3390/en18143607 - 8 Jul 2025
Viewed by 234
Abstract
To address the challenges of water coning and early water breakthrough commonly encountered during the development of bottom-water gas reservoirs, this study establishes a fully coupled numerical simulation model integrating a horizontal wellbore, inflow control device (ICD) screens, and a zonal water control [...] Read more.
To address the challenges of water coning and early water breakthrough commonly encountered during the development of bottom-water gas reservoirs, this study establishes a fully coupled numerical simulation model integrating a horizontal wellbore, inflow control device (ICD) screens, and a zonal water control system. A novel “dual inflow performance index” method is introduced for the first time, enabling separate calculation of the pressure drops induced by gas and water phases flowing through the ICDs, thereby improving the accuracy of pressure simulations throughout the production lifecycle. The model divides the entire production system into four physically distinct subsystems, the bottom-water gas reservoir, ICD screens, production compartments, and the horizontal wellbore, which are dynamically coupled through transient interflow exchange. Based on geological parameters from the SPE10 dataset, the model simulates realistic production scenarios. The results show that the proposed model accurately captures the time-dependent increase in ICD pressure drop as fluid properties evolve during production. Moreover, the zonal water control method outperforms the single ICD-based control strategy in water control performance, achieving a 23% reduction in cumulative water production. Additionally, the water control intensity of the ICD screens increases nonlinearly with the reduction in the number of openings. In highly heterogeneous reservoirs with significant permeability contrast, effective suppression of water coning can only be achieved by setting a minimal number of openings in the high-permeability compartments, resulting in up to a 15% reduction in cumulative water production. The timing of production compartment shutdown exerts a significant influence on water control performance. The optimal strategy is to first identify the water breakthrough point through unconstrained production simulation as production with all eight ICD screen openings fully open and then shut down the high-permeability production compartment around this critical time. This approach can suppress cumulative water production by up to 27%. Overall, the proposed model offers a practical and robust tool for optimizing completion design and water control strategies in complex bottom-water gas reservoirs. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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15 pages, 982 KiB  
Article
Numerical Investigation of CO2 Injection Effects on Shale Caprock Integrity: A Case Study of Opalinus Clay
by Haval Kukha Hawez, Hawkar Bakir, Karwkh Jamal, Matin Kakakhan, Karzan Hussein and Mohammed Omar
Gases 2025, 5(3), 15; https://doi.org/10.3390/gases5030015 - 8 Jul 2025
Viewed by 673
Abstract
Carbon dioxide (CO2) geosequestration is a critical technology for reducing greenhouse gas emissions, with shale caprocks, such as Opalinus Clay (OPA), serving as essential seals to prevent CO2 leakage. This study employs computational fluid dynamics and finite element analysis to [...] Read more.
Carbon dioxide (CO2) geosequestration is a critical technology for reducing greenhouse gas emissions, with shale caprocks, such as Opalinus Clay (OPA), serving as essential seals to prevent CO2 leakage. This study employs computational fluid dynamics and finite element analysis to investigate the hydromechanical behavior of OPA during CO2 injection, integrating qualitative and quantitative insights. Validated numerical models indicate that capillary forces are the most critical factor in determining the material’s reaction, with an entry capillary pressure of 2–6 MPa serving as a significant threshold for CO2 breakthrough. The numbers show that increasing the stress loading from 5 to 30 MPa lowers permeability by 0.3–0.45% for every 5 MPa increase. Porosity, on the other hand, drops by 9.2–9.4% under the same conditions. The OPA is compacted, and axial displacements confirm numerical models with an error margin of less than 10%. Saturation analysis demonstrates that CO2 penetration becomes stronger at higher injection pressures (8–12 MPa), although capillary barriers slow migration until critical pressures are reached. These results demonstrate how OPA’s geomechanical stability and fluid dynamics interact, indicating that it may be utilized as a caprock for CO2 storage. The study provides valuable insights for enhancing injection techniques and assessing the safety of long-term storage. Full article
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18 pages, 3205 KiB  
Article
Influences of Reservoir Conditions on the Performance of Cellulose Nanofiber/Laponite-Reinforced Supramolecular Polymer Gel-Based Lost Circulation Materials
by Liyao Dai, Jinsheng Sun, Kaihe Lv, Yingrui Bai, Jianlong Wang, Chaozheng Liu and Mei-Chun Li
Gels 2025, 11(7), 472; https://doi.org/10.3390/gels11070472 - 20 Jun 2025
Viewed by 355
Abstract
Lost circulation during drilling has significantly hindered the safe and efficient development of oil and gas resources. Supramolecular polymer gel–based lost circulation materials have shown significant potential for application due to their unique molecular structures and superior performance. Herein, a high–performance supramolecular polymer [...] Read more.
Lost circulation during drilling has significantly hindered the safe and efficient development of oil and gas resources. Supramolecular polymer gel–based lost circulation materials have shown significant potential for application due to their unique molecular structures and superior performance. Herein, a high–performance supramolecular polymer gel was developed, and the influence of reservoir conditions on the performance of the supramolecular polymer gel was investigated in detail. The results identified an optimal formulation for the preparation of supramolecular polymer gel comprising 15 wt% acrylamide, 3 wt% 2-acrylamide-2-methylpropanesulfonic acid, 2.6 wt% divinylbenzene, 5 wt% polyvinyl alcohol, 0.30 wt% cellulose nanofibers, and 3 wt% laponite. The performance of the gel-forming suspension and the resulting supramolecular polymer gel was influenced by various factors, including temperature, density, pH, and the intrusion of drilling fluid, saltwater, and crude oil. Nevertheless, the supramolecular polymer gels consistently exhibited high strength under diverse environmental conditions, as confirmed by rheological measurements. Moreover, the gels exhibited strong plugging performance across various fracture widths and in permeable formations, with maximum breakthrough pressures exceeding 6 MPa. These findings establish a theoretical foundation and practical approach for the field application of supramolecular polymer gels in complex geological formations, demonstrating their effectiveness in controlling lost circulation under challenging downhole conditions. Full article
(This article belongs to the Special Issue Gels for Oil and Gas Industry Applications (3rd Edition))
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12 pages, 3534 KiB  
Article
Study on the Sealing Performance of a Composite Plugging System Comprising Cement and Sn58Bi Alloy for Wellbore Applications
by Chunqing Zha, Zhengyang Zhang, Wei Wang, Gonghui Liu, Jun Li and Wei Liu
Materials 2025, 18(10), 2301; https://doi.org/10.3390/ma18102301 - 15 May 2025
Viewed by 410
Abstract
To address the issue of sealing failure of cement materials commonly used as wellbore plugging agents in CO2 geological storage, this study proposes a composite wellbore plugging method that combines cement and Sn58Bi alloy. In this method, a composite sealing structure of [...] Read more.
To address the issue of sealing failure of cement materials commonly used as wellbore plugging agents in CO2 geological storage, this study proposes a composite wellbore plugging method that combines cement and Sn58Bi alloy. In this method, a composite sealing structure of “cement–Sn58Bi alloy–cement” is constructed within the wellbore. To evaluate the performance of this method, a series of pressure-bearing and gas-tightness experimental devices were designed, and experiments were conducted to assess the pressure-bearing capacity and gas sealing performance of the composite plugs. Additionally, optical microscopy was employed to observe and analyze the microstructure of the plugs. The effects of alloy proportion and temperature on the sealing performance of the composite plugs were systematically investigated. The experimental results indicate that both the pressure-bearing capacity and gas-tightness performance of the plugs are influenced by the alloy content and ambient temperature. Specifically, when the temperature increased from 30 °C to 60 °C, the pressure-bearing capacity decreased by an average of 28.3%; when further increased from 60 °C to 90 °C, it decreased by an average of 21.1%. In contrast, the gas-tightness performance exhibited an opposite trend, with the breakthrough pressure increasing by an average of 25.7% and 22.0%, respectively, over the same temperature intervals. Moreover, increasing the alloy proportion in the composite plugs enhanced both their pressure-bearing and gas-tightness performances. This study provides theoretical support for the application of composite plugs in CO2 geological storage. Full article
(This article belongs to the Section Advanced Composites)
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28 pages, 11453 KiB  
Article
Risk Analysis of Fuel Leakage and Explosion in LNG-Powered Ship Cabin Based on Computational Fluid Dynamics
by Yuechao Zhao, Yubo Li, Weijie Li, Yuan Gao, Qifei Wang and Dihao Ai
Fire 2025, 8(5), 192; https://doi.org/10.3390/fire8050192 - 10 May 2025
Cited by 1 | Viewed by 885
Abstract
In order to analyze the explosion risk of the engine room, this paper uses CFD software to simulate the LNG leakage process in the engine room of the ship, and uses the combustible gas cloud obtained from the leakage simulation to simulate the [...] Read more.
In order to analyze the explosion risk of the engine room, this paper uses CFD software to simulate the LNG leakage process in the engine room of the ship, and uses the combustible gas cloud obtained from the leakage simulation to simulate the explosion, analyzing its combustion and explosion dynamics. On the basis of previous studies, this paper studies the coupling of leakage and explosion simulation to ensure that it conforms to the real situation. At the same time, taking explosion overpressure, explosion temperature, and the mass fraction of combustion products as the breakthrough point, this paper studies the harm of explosion to human body and the influence of ignition source location on the propagation characteristics of LNG explosion shock wave in the engine room, and discusses the influence of obstacles on gas diffusion and accumulation. The results show that the LNG leakage reaches the maximum concentration in the injection direction, and the obstacles in the cabin have a significant effect on the diffusion and accumulation of gas. In the explosion simulation based on the leakage results, it can be determined that the shape of the pressure field generated by the explosion is irregular, and the pressure field at the obstacle side has obvious accumulation. Finally, in order to reduce the explosion hazard, the collaborative strategy of modular layout, directional ventilation, and gas detection is proposed, which provides ideas for the explosion-proof design of the cabin. Full article
(This article belongs to the Special Issue Confined Space Fire Safety and Alternative Fuel Fire Safety)
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21 pages, 3645 KiB  
Article
Performance and Cost Analysis of Pressure Swing Adsorption for Recovery of H2, CO, and CO2 from Steelworks Off-Gases
by Fidal I. Bashir, Richard T. J. Porter, Elena Catalanotti and Haroun Mahgerefteh
Energies 2025, 18(10), 2440; https://doi.org/10.3390/en18102440 - 9 May 2025
Viewed by 1281
Abstract
The conceptual design and techno-economic assessment of Pressure Swing Adsorption (PSA) for the recovery of H2, CO2, and CO from steel making Blast Furnace-Basic Oxygen Furnace and Coke Oven off-gases, major contributors to anthropogenic carbon emissions, are presented. Three [...] Read more.
The conceptual design and techno-economic assessment of Pressure Swing Adsorption (PSA) for the recovery of H2, CO2, and CO from steel making Blast Furnace-Basic Oxygen Furnace and Coke Oven off-gases, major contributors to anthropogenic carbon emissions, are presented. Three PSA units are modeled on Aspen Adsorption V14, each utilising dedicated adsorbents and configurations tailored for the target gas. Model validation is successfully conducted by comparing breakthrough simulation results with experimental data. The simulation results demonstrate that the PSA systems effectively separate H2 (99.3% purity, 80% recovery), CO (98% purity, 87% recovery), and CO2 (96.9% purity, 75% recovery) from steelmaking off-gases. Meanwhile, the techno-economic assessment indicates that the PSA systems are economically viable, with competitive costs of £2768/tH2, £52.78/tCO, and £16.89/tCO2 captured, making them an effective solution for gas separation in the steel industry. Full article
(This article belongs to the Section B3: Carbon Emission and Utilization)
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16 pages, 30990 KiB  
Article
Reservoir Characterization of Tight Sandstone Gas Reservoirs: A Case Study from the He 8 Member of the Shihezi Formation, Tianhuan Depression, Ordos Basin
by Zihao Dong, Xinzhi Yan, Jingong Zhang, Zhiqiang Chen and Hongxing Ma
Processes 2025, 13(5), 1355; https://doi.org/10.3390/pr13051355 - 29 Apr 2025
Viewed by 441
Abstract
Tight sandstone gas reservoirs, characterized by low porosity (typically < 10%) and ultra-low permeability (commonly < 0.1 × 10⁻3 μm2), represent a critical transitional resource in global energy transition, accounting for over 60% of total natural gas production in regions [...] Read more.
Tight sandstone gas reservoirs, characterized by low porosity (typically < 10%) and ultra-low permeability (commonly < 0.1 × 10⁻3 μm2), represent a critical transitional resource in global energy transition, accounting for over 60% of total natural gas production in regions such as North America and Canada. In the northern Tianhuan Depression of the Ordos Basin, the Permian He 8 Member (He is the abbreviation of Shihezi) of the Shihezi Formation serves as one of the primary gas-bearing intervals within such reservoirs. Dominated by quartz sandstones (82%) with subordinate lithic quartz sandstones (15%), these reservoirs exhibit pore systems primarily supported by high-purity quartz and rigid lithic fragments. Diagenetic processes reveal sequential cementation: early-stage quartz cementation provides a framework for subsequent lithic fragment cementation, collectively resisting compaction. Depositionally, these sandstones are associated with fluvial-channel environments, evidenced by a sand-to-mud ratio of ~5.2:1. Pore structures are dominated by intergranular pores (65%), followed by dissolution pores (25%) formed via selective leaching of unstable minerals by acidic fluids in hydrothermal settings, and minor intragranular pores (10%). Authigenic clay minerals, predominantly kaolinite (>70% of total clays), act as the main interstitial material. Reservoir properties average 7.01% porosity and 0.5 × 10⁻3 μm2 permeability, defining a typical low-porosity, ultra-low-permeability system. Vertically stacked sand bodies in the He 8 Member display large single-layer thicknesses (5–12 m) and moderate sealing capacity (caprock breakthrough pressure > 8 MPa), hosting gas–water mixed-phase occurrences. Rock mechanics experiments demonstrate that fractures enhance permeability by >60%, significantly controlling reservoir heterogeneity. Full article
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42 pages, 7784 KiB  
Review
Performance Evaluation of Pressure Swing Adsorption for Hydrogen Separation from Syngas and Water–Gas Shift Syngas
by Aleksander Krótki, Joanna Bigda, Tomasz Spietz, Karina Ignasiak, Piotr Matusiak and Daniel Kowol
Energies 2025, 18(8), 1887; https://doi.org/10.3390/en18081887 - 8 Apr 2025
Cited by 2 | Viewed by 2775
Abstract
Hydrogen (H2) is a key energy carrier and industrial feedstock, with growing interest in its production from syngas and water–gas shift (WGS) syngas. Effective purification methods are essential to ensure high hydrogen purity for various applications, particularly fuel cells, chemical synthesis, [...] Read more.
Hydrogen (H2) is a key energy carrier and industrial feedstock, with growing interest in its production from syngas and water–gas shift (WGS) syngas. Effective purification methods are essential to ensure high hydrogen purity for various applications, particularly fuel cells, chemical synthesis, or automotive fuel. Pressure swing adsorption (PSA) has emerged as a dominant separation technology due to its efficiency, scalability, and industrial maturity. This study reviews PSA-based hydrogen purification and proposes an experimental framework based on literature insights. Key process variables influencing PSA performance, such as adsorbent selection, cycle sequences, pressure conditions, and flow configurations, are identified. The proposed experimental methodology includes breakthrough adsorption studies and PSA process evaluations under dynamic conditions, with variations in column configuration, adsorption pressure (8–9 bar), and process concept (Berlin and Linde Gas). The purpose of the review is to prepare for syngas separation by the selected process in terms of hydrogen recovery and purity using ITPE’s advanced technological facilities. The findings are expected to contribute to improving PSA-based hydrogen purification strategies, offering a pathway for enhanced industrial-scale hydrogen production. This work provides a foundation for bridging theoretical PSA principles with practical implementation, supporting the growing demand for clean hydrogen in sustainable energy systems. Full article
(This article belongs to the Special Issue Advances in Hydrogen Energy IV)
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17 pages, 2125 KiB  
Article
Competitive Adsorption Behavior of CO2 and CH4 in Coal Under Varying Pressures and Temperatures
by Yijin Zhu, Haijian Li, Jiahong Liu, Caiwen Zhou and Yunpeng Zhao
Separations 2025, 12(4), 75; https://doi.org/10.3390/separations12040075 - 27 Mar 2025
Cited by 1 | Viewed by 526
Abstract
The CO2 injection technology for replacing CH4 to enhance coalbed methane (CBM) recovery (CO2-ECBM) offers dual benefits, i.e., reducing CO2 emissions through sequestration and increasing CBM recovery, thereby leading to economic gains. However, there is no clear consensus [...] Read more.
The CO2 injection technology for replacing CH4 to enhance coalbed methane (CBM) recovery (CO2-ECBM) offers dual benefits, i.e., reducing CO2 emissions through sequestration and increasing CBM recovery, thereby leading to economic gains. However, there is no clear consensus on how temperature and pressure affect the competitive adsorption characteristics of CO2 and CH4 mixed gases in coal. Therefore, the competitive adsorption behavior of CO2 and CH4 mixed gases at various pressures and temperatures were investigated using the breakthrough curve method. Anthracite was selected for the adsorption experiment conducted under three gas injection pressure levels (0.1 MPa, 0.5 MPa, and 1 MPa) and at three temperature levels (20 °C, 40 °C, and 60 °C). This study showed that, when the temperature remained constant and the pressure ranged from 0.1 to 1 MPa, the adsorption rates of CO2 and CH4 increased as pressure rose. Additionally, the selectivity coefficient for CO2/CH4 decreased with an increase in pressure, suggesting that higher pressures within this range are not conducive to the replacement efficiency of CH4 by CO2. As the temperature increased from 20 to 60 °C under constant pressure conditions, both the selectivity coefficients for CO2/CH4 and the adsorption rates of CO2 and CH4 exhibited a downward trend. These findings imply that, within this temperature range, a reduced temperature improves the ability of CO2 to efficiently displace CH4. Moreover, CO2 exhibits a higher isosteric heat of adsorption compared to CH4. Full article
(This article belongs to the Topic Carbon Capture Science and Technology (CCST), 2nd Edition)
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25 pages, 6442 KiB  
Article
Simulation Study of Natural Gas Charging and Gas–Water Occurrence Mechanisms in Ultra-High-Pressure and Low-Permeability Reservoirs
by Tao He, Zhuo Li, Fujie Jiang, Gaowei Hu, Xuan Lin, Qianhang Lu, Tong Zhao, Jiming Shi, Bo Yang and Yongxi Li
Energies 2025, 18(7), 1607; https://doi.org/10.3390/en18071607 - 24 Mar 2025
Cited by 1 | Viewed by 385
Abstract
High-pressure low-permeability gas reservoirs have a complex gas–water distribution, a lack of a unified gas–water interface, and widespread water intrusion in localized high areas, which seriously constrain sweet spot prediction and development deployment. In this study, the high-pressure, low-permeability sandstone of Huangliu Formation [...] Read more.
High-pressure low-permeability gas reservoirs have a complex gas–water distribution, a lack of a unified gas–water interface, and widespread water intrusion in localized high areas, which seriously constrain sweet spot prediction and development deployment. In this study, the high-pressure, low-permeability sandstone of Huangliu Formation in Yinggehai Basin is taken as the object, and the micro gas–water distribution mechanism and the main controlling factors are revealed by combining core expulsion experiments and COMSOL two-phase flow simulations. The results show that the gas saturation of the numerical simulation (20 MPa, 68.98%) is in high agreement with the results of the core replacement (66.45%), and the reliability of the model is verified. The natural gas preferentially forms continuous seepage channels along the large pore throats (0.5–10 μm), while residual water is trapped in the small throats (<0.5 μm) and the edges of the large pore throats that are not rippled by the gas. The breakthrough mechanism of filling pressure grading shows that the gas can fill the 0.5–10 μm radius of the pore throat at 5 MPa, and above 16 MPa, it can enter a 0.01–0.5 μm small throat channel. The distribution of gas and water in the reservoir is mainly controlled by the pore throat structure, formation temperature, and filling pressure, and the gas–liquid interfacial tension and wettability have weak influences. This study provides a theoretical basis for the prediction of sweet spots and optimization of development plans for low-permeability gas reservoirs. Full article
(This article belongs to the Section D: Energy Storage and Application)
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23 pages, 6102 KiB  
Article
A Simulation-Optimization Approach of Geothermal Well-Doublet Placement in North China Using Back Propagation Neural Network and Genetic Algorithm
by Hai Wei, Xia Guo, Hongkai Zhang, Bo Feng, Yilong Yuan, Fengyu Li and Jie Liu
Water 2025, 17(7), 911; https://doi.org/10.3390/w17070911 - 21 Mar 2025
Cited by 1 | Viewed by 629
Abstract
The well-doublet production model has far-reaching implications for the sustainable utilization of geothermal resources. The position of the injection well in the geothermal production process is closely connected to the emergence of thermal breakthroughs and the production lifespan. Thus, it is necessary to [...] Read more.
The well-doublet production model has far-reaching implications for the sustainable utilization of geothermal resources. The position of the injection well in the geothermal production process is closely connected to the emergence of thermal breakthroughs and the production lifespan. Thus, it is necessary to optimize the well placement. However, traditional simulation and optimization approaches require a long time and have a high computing burden. In this paper, a surrogate model based on the back propagation neural network (BPNN) is trained to improve the drawbacks of previous approaches, and it is combined with the genetic algorithm (GA) to develop a simulation-optimization approach to find the optimal well placement of a well-doublet geothermal production system. To guarantee that the training data have appropriate physical significance, the TOUGH2 program is used for the hydro–thermal model development of the geothermal reservoir of the Minghuazhen Formation in Tianjin, China. A sensitivity analysis is used to select the series of samples used for training, which includes temperature and pressure variation, heat extraction rate (Wh), and economic cost. The results reveal that the surrogate model has excellent prediction accuracy and efficiency for physical processes, and the genetic algorithm optimization outcomes are consistent with predictions, which is of practical importance. Full article
(This article belongs to the Section Hydrogeology)
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14 pages, 3033 KiB  
Article
Development and Application of Film-Forming Nano Sealing Agent for Deep Coal Seam Drilling
by Xiaoqing Duan, Wei Wang, Fujian Ren, Xiaohong Zhang, Weihua Zhang, Wenjun Shan and Chengyun Ma
Processes 2025, 13(3), 817; https://doi.org/10.3390/pr13030817 - 11 Mar 2025
Viewed by 2160
Abstract
To address the critical challenges of wellbore instability in deep coal seam drilling operations, this investigation developed an innovative organic–inorganic composite nanosealing agent (NS) through chemical modification of nano-silica. Advanced characterization techniques including Fourier Transform Infrared Spectroscopy, laser particle size analysis, and Scanning [...] Read more.
To address the critical challenges of wellbore instability in deep coal seam drilling operations, this investigation developed an innovative organic–inorganic composite nanosealing agent (NS) through chemical modification of nano-silica. Advanced characterization techniques including Fourier Transform Infrared Spectroscopy, laser particle size analysis, and Scanning Electron Microscopy revealed that the optimized NS possessed a uniform particle distribution (mean diameter 86 nm) and enhanced surface hydrophobicity, effectively mitigating particle agglomeration. Systematic experimental evaluation demonstrated the material’s multifunctional performance: the NS-enriched drilling fluid achieved an 88.7% reduction in sand bed invasion depth and 76.4% decrease in filtrate loss at optimal concentration. Notably, comparative inhibition tests showed the NS outperformed conventional KCl and KPAM inhibitors, achieving 91.2% shale rolling recovery rate and 65.3% lower swelling rate than deionized water baseline. Core flooding experiments further confirmed superior sealing capability, with 2% NS addition attaining 88% sealing efficiency for low-permeability cores (0.5 mD) and establishing a 10 MPa breakthrough pressure threshold. Field implementation in the SSM1 well at Shenmu Huineng Liangshui Coal Mine validated the technical efficacy, the NS-enhanced drilling fluid system achieved 86.7% coal seam encounter rate with zero wellbore collapse incidents, while core recovery rate improved by 32.6% to 90.4% compared to conventional systems. This research breakthrough provides a scientific foundation for developing next-generation intelligent drilling fluids, demonstrating significant potential for ensuring drilling safety and enhancing gas recovery efficiency in deep coalbed methane reservoirs. Full article
(This article belongs to the Section Chemical Processes and Systems)
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14 pages, 2655 KiB  
Article
CO2-Enhanced Gas Recovery (EGR) in Offshore Carbon-Rich Gas Reservoirs—Part 2: EGR Performance and Its Dependency
by Qing Ye, Yuqiang Zha, Runfu Xiong, Nan Zhao, Fengyang Mo, Minxuan Li, Yuqi Zeng, Lei Sun and Bin Liang
Processes 2025, 13(3), 698; https://doi.org/10.3390/pr13030698 - 28 Feb 2025
Viewed by 947
Abstract
CO2-enhanced gas recovery (EGR) has emerged as a promising method for improving hydrocarbon production and achieving carbon sequestration in offshore gas reservoirs. This study investigates the performance and influencing factors of CO2-based gas displacement using long core displacement experiments. [...] Read more.
CO2-enhanced gas recovery (EGR) has emerged as a promising method for improving hydrocarbon production and achieving carbon sequestration in offshore gas reservoirs. This study investigates the performance and influencing factors of CO2-based gas displacement using long core displacement experiments. Consolidated synthetic cores were prepared to replicate reservoir conditions, and experiments were conducted at formation pressure and temperature to evaluate the effects of permeability, injection pressure, CO2 concentration, and core length on gas recovery efficiency. The results reveal that (1) for a homogeneous porous medium, permeability and injection pressure have minimal correlation with recovery efficiency when sufficient gas is injected; (2) direct gas displacement after reservoir depletion outperforms pressure-boosting displacement methods; (3) higher CO2 concentrations delay gas breakthrough, enhance piston-like displacement behavior, and improve recovery efficiency; and (4) core length significantly affects recovery, with longer cores resulting in slower breakthroughs and more stable displacement. Cores of at least 1 m in length are essential for accurately simulating field conditions. For a CO2 injection with a pressure of 7 MPa and a temperature of 81 °C, when 0.87 PV of CO2 is injected, the current recovery can reach 87%, after which the displacement efficiency decreases sharply. The ultimate EGR can be as high as 50%. These findings provide valuable insights into optimizing CO2 injection strategies for enhanced gas recovery in offshore reservoirs, offering guidance for both experimental designs and practical applications in the field. Full article
(This article belongs to the Section Energy Systems)
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32 pages, 16739 KiB  
Article
Experimental Study on Two-Dimensional Physical Simulation of CO2 Flooding in Daqingzijing Oilfield
by Jinlong Li, Sijie He, Feifei Fang, Yu Zhan, Weixiang Jin, Yue Gong, Chuxiang Xia and Mingda Dong
Energies 2025, 18(5), 1036; https://doi.org/10.3390/en18051036 - 21 Feb 2025
Cited by 1 | Viewed by 521
Abstract
As global energy demand continues to grow, the difficulty and cost of extracting oil and gas resources are gradually increasing, making enhanced oil recovery (EOR) one of the key issues in oil and gas field development. CO2 flooding, as an effective tertiary [...] Read more.
As global energy demand continues to grow, the difficulty and cost of extracting oil and gas resources are gradually increasing, making enhanced oil recovery (EOR) one of the key issues in oil and gas field development. CO2 flooding, as an effective tertiary oil recovery technique, has significant advantages in improving recovery rates due to its ability to significantly reduce crude oil viscosity, increase formation energy, and expand the swept volume. However, the effectiveness of CO2 flooding is influenced by various factors, including flooding methods, well patterns, and formation parameters. In this study, a two-dimensional high-temperature and high-pressure simulation device was used to simulate the CO2 flooding process under various flooding methods, including water flooding followed by continuous gas flooding, water–gas alternating flooding, and foam flooding, for two types of injection–production well patterns based on the formation oil parameters of the Hei 125 block in the Daqingzijing Oilfield. The results indicate that during the transition from water flooding to continuous gas flooding, gas breakthrough channels form rapidly, leading to a rapid increase in the produced gas–oil ratio (GOR). Alternatively, alternating injection of gas and liquid can effectively control gas mobility, reduce gas phase permeability, delay gas breakthrough time, and improve oil displacement efficiency. Water–gas alternating flooding forms water–gas slugs, allowing CO2 to enter the tiny pores to contact crude oil, reducing resistance in the pores, and enhancing crude oil displacement efficiency. Although the foam system can expand the fluid sweep range, excessive gas injection can lead to premature gas breakthrough. Furthermore, the type of injection–production well pattern has a significant impact on the overall reservoir recovery for foam system and gas alternating flooding with a 1:1 ratio; adjusting the well pattern can increase the sweep efficiency and improve ultimate recovery. This study reveals the mechanisms by which different flooding methods and well patterns affect the effectiveness of CO2 flooding, providing important theoretical and practical guidance for optimizing flooding strategies and improving oil recovery in oil and gas fields. It is of great significance for promoting the application of CO2 flooding technology in oil and gas field development. Full article
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