Search Results (129)

Directed Energy Deposition-Laser (DED-L) enables high-performance coatings through melting and successive powder deposition. Its compositional flexibility suits functionally graded layers that enhance corrosion and wear resistance. This study aimed to improve parameters for producing dense, defect-free, graded Ni- and Fe-based coatings by varying the scanning speed and deposition strategy (monodirectional versus bidirectional, with/without layer rotation), while keeping the power and hatch distance constant. Laser and electron microscopy were used to link parameters to porosity and uniformity. Optimal settings minimized pores, improved interlayer bonding and preserved geometry; inadequate parameters yielded porous, irregular deposits. A bidirectional path with 90° rotation appeared best. Ongoing research activities are needed to assess its properties. Full article

Metal electrodeposition on additively manufactured lattice structures enables the creation of functionally graded hybrid components with enhanced mechanical properties. However, predicting coating thickness distribution remains challenging due to complex current density fields in intricate geometries. This study develops and validates a finite element electrochemical simulation model for predicting coating thickness distribution in lattice structures using COMSOL Multiphysics 6.1. The model incorporates Butler–Volmer electrode kinetics, mass transport limitations, and the Laplace equation for current distribution. Experimental validation was performed using FCCZ lattice structures electrochemically coated with nickel for 24 h at 200 A/m². CT scanning analysis revealed mean absolute errors of 5.25% between simulation and experiment after model calibration. The validated model successfully captures the exponential coating gradient from exposed edges to internal regions and provides a robust predictive tool for coating thickness distribution, which is essential for the effective design and optimization of electrochemically metallized lattice structures. Full article

Ceramic materials have gained outstanding popularity in restorative and prosthetic dentistry due to their combination of high biocompatibility, mechanical durability, and natural esthetics. Among the most important developments in this field are the use of zirconia- and glass-based ceramics for various applications. Zirconia ceramics, especially yttria-stabilized tetragonal zirconia polycrystals (Y-TZP), are famous for their high mechanical strength, transformation toughening, chemical stability, and great biocompatibility. Newer generations like 4Y/5Y-PSZ zirconia have addressed the demand for higher translucency, meeting esthetic requirements. Glass–ceramics, including lithium disilicate and leucite-reinforced systems, are preferred for their optical properties, etchability, and strong adhesive bonding. Their microstructure provides a balance between strength and esthetics, supporting minimally invasive restorations with long-term clinical success. Both zirconia and glass–ceramics exhibit favorable biological responses, including low plaque accumulation and soft tissue compatibility. The goal of ongoing research is to overcome limitations, such as low-temperature degradation, bonding limitations, and surface durability. Also, to improve mechanical performance and functional integration, new approaches include 3D printing, graded materials, nanostructuring, and bioactive coatings. This review aims to provide a comprehensive overview of the composition, properties, clinical applications, current limitations, and future perspectives of zirconia- and glass-based ceramics in restorative dentistry. Full article

In this work, two configurations of Ti/HAp functionally graded coatings were fabricated on Ti–6Al–4V alloy substrates using detonation spraying. The coatings differed in the number and sequence of Ti and hydroxyapatite (HAp) deposition cycles, resulting in distinct gradient architectures: Configuration 1 incorporated a sharper transition from the Ti-rich base to the HAp-rich surface, whereas Configuration 2 featured a smoother and more gradual compositional gradient. The microstructure and elemental distribution were examined by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). Both configurations exhibited well-defined gradient layering, with titanium concentrated near the coating–substrate interface and an increased Ca and P content toward the upper bioceramic region. Raman spectroscopy confirmed the preservation of hydroxyapatite as the main phase, showing a characteristic 961 cm⁻¹ band. Adhesion strength measured according to ASTM C633-13 was 45.78 ± 4.4 MPa for Configuration 1 and 52.32 ± 6.7 MPa for Configuration 2, both significantly exceeding the minimum required 15 MPa. The findings demonstrate that detonation-sprayed Ti/HAp gradient coatings provide strong adhesion and stable bioceramic surfaces, making them promising for metal implant applications. Full article

A carbon-supported palladium-containing polysiloxane macrocatalyst (Pd-PDMS) was developed for pharmaceutical-grade cross-coupling reactions. The catalyst demonstrates exceptional year-long stability at room temperature while maintaining full catalytic activity. Pd-PDMS efficiently promotes three pharmaceutically relevant reactions: Suzuki coupling (80% yield), copper-free Sonogashira coupling (90% yield at 55 °C), and Heck coupling (80% yield at 90 °C). The copper-free Sonogashira protocol eliminates toxic copper cocatalysts, phosphine ligands, and organic bases while operating under mild conditions. Most significantly, palladium contamination in products reaches ultra-low levels of 22 ppb (Sonogashira, Suzuki) and 167 ppb (Heck), representing a 60–450-fold improvement over European Medicines Agency requirements (10 ppm). The catalyst exhibits excellent recyclability without activity loss over multiple cycles, with simple washing protocols between uses. Scanning electron microscopy and X-ray photoelectron spectroscopy confirmed uniform Pd-PDMS coating on carbon fibers, while density functional theory calculations revealed specific coordination interactions between the palladium complex and carbon support at 3.26 Å distance. This convergence of pharmaceutical-grade metal contamination control, exceptional stability, and multi-reaction versatility establishes a significant advancement for sustainable cross-coupling catalysis in pharmaceutical applications. Full article

Marine engineering equipment operates under extreme conditions such as high salinity, humidity, and flow velocity during marine resource exploration. These harsh environments impose strict requirements on surface performance, especially in terms of wear and corrosion resistance. Wear-resistant coatings are increasingly regarded as a crucial surface engineering approach to mitigate multi-mechanism degradation and improve the long-term reliability of marine equipment. In this review, the typical wear mechanisms in marine environments are systematically analyzed. Corresponding to different service scenarios, the main categories of coating materials, such as metal matrix composite coatings, cermet coatings, functionally graded coatings, and nanolayered coatings are summarized in terms of their structure and performance characteristics. Furthermore, mainstream fabrication techniques, including high-velocity oxy-fuel (HVOF), high-velocity air-fuel (HVAF), laser cladding, cold spray, and physical/chemical vapor deposition (PVD/CVD), are reviewed with respect to their influence on coating micro-structure and properties. Standardized evaluation methods for coating performance are also discussed. Finally, the current research challenges are identified, and future development trends are outlined, with an emphasis on multifunctional, intelligent, and environmentally friendly coating systems. This work aims to provide a systematic reference and theoretical basis for the design and application of wear-resistant coatings in marine environments. Full article

Phoenix Dancong tea essential oil possesses unique aroma characteristics and bioactivities, offering broad application potential in the food, pharmaceutical, and daily chemical fields. To achieve efficient extraction and expand its use in functional textiles, supercritical CO₂ (SC-CO₂) extraction was employed to optimize the extraction process of Phoenix Dancong tea essential oil. Based on single-factor experiments, the optimal extraction conditions were determined as follows: pressure of 25 MPa, temperature of 50 °C, CO₂ flow rate of 8 L/h, and extraction time of 3 h, resulting in an essential oil yield of 1.12%. Response surface methodology (RSM) revealed that the experimental data fit the regression model well (R² = 95.49%, R²Adj = 89.69%). Furthermore, the extracted essential oil was blade-coating to cotton, nylon, polyester, and wool fabrics to evaluate its aroma retention performance. Results indicated that cotton fibers exhibited the best absorption and sustained fragrance retention, maintaining a high odor grade even after 8 weeks. This study provides a theoretical basis and practical reference for the green extraction of Phoenix Dancong tea essential oil and its application in smart aromatic textiles. Full article

Selective depression of serpentine remains a major challenge in the flotation of low-grade nickel sulphide ores because serpentine slimes impair concentrate grade and recovery. In this study, four structurally related micromolecular depressants bearing amino and phosphonic functionalities were designed, synthesized and systematically evaluated. Micro-flotation screening (depressant range: 0–20 mg·L⁻¹) and bench-scale tests identified an operational optimum near pH 9 and a reagent dosage of ≈18 mg·L⁻¹; potassium butyl xanthate (PBX) was used as a collector and methyl isobutyl carbinol (MIBC) as a frother. Phosphonate-containing molecules (PMIDA and GLY) delivered the largest gains in pentlandite recovery and concentrate selectivity compared with carboxylate analogues and a benchmark depressant. Mechanistic studies (zeta potential, adsorption isotherms, FT-IR, and XPS) indicated that selective adsorption of amino and phosphonate groups on serpentine occurs via coordination with surface Mg sites and by altering the electrical double layer. The DLVO modelling showed that these reagents generate an increased repulsive barrier, mitigating slime coating and entrainment. Contact-angle measurements confirmed selective hydrophilization of serpentine while pentlandite remained hydrophobic. These findings demonstrate that incorporating targeted phosphonate chelation into small-molecule depressants is an effective strategy to control serpentine interference and to enhance flotation performance. Full article

This study investigates the thermoelastic frictional contact and wear behavior during reciprocating sliding of a conductive cylindrical punch on a functionally graded piezoelectric material (FGPM)-coated half-plane. The thermo-electro-elastic properties of the coating vary continuously along the thickness direction according to arbitrary gradient functions, with thermal parameters being temperature-dependence. A theoretical framework for the coupled thermo-electro-elastic frictional contact problem is developed and solved using the finite element method. A sequential coupling approach is employed to integrate thermoelastic frictional contact with piezoelectric effects. Furthermore, wear on the coating surface is modeled using an improved Archard formulation, accounting for its impact on thermal sliding frictional contact characteristics. Numerical simulations examine the influence of wear, cycle number, friction coefficient, gradient index and gradient form on the coupled thermo-electro-elastic response of the FGPM coating structure. The numerical results demonstrate the gradient index and gradient form can effectively mitigate thermo-electrical contact-induced damage and reduce friction and wear in piezoelectric materials. Full article

W/EUROFER functionally graded material (FGM) plasma-sprayed coatings are used as a protective layer in nuclear fusion applications. It is vital to develop a non-destructive test method to analyze interface characteristics and detect delamination in coatings. A phased array ultrasonic test method was developed in this work to analyze the coating interface characteristics. Two types of coated samples were tested: first, a W/EUROFER FGM-coated flat small sample, and secondly, a large-scale L-shape 50% W and 50% EUROFER curve-coated sample. The phased array ultrasonic test method reliably detected two separate interfaces in W/EUROFER FGM coating, and no delamination was detected, which was verified by cross-sectional image analysis. Secondly, the phased array ultrasonic test precisely detected delamination created during deposition in a large-scale L-shape 50% W and 50% EUROFER curve coated sample. The accuracy in detecting delamination was verified by cross-sectional images of the interface. The phased array ultrasonic test was found to be a reliable method for detecting delamination in multilayer coatings from small-scale to large-scale curved components. Full article

This study developed a waterborne UV-curable acrylic composite coating incorporated with carved lacquer powder and systematically investigated the effects of powder and deionized water content on its properties. The results showed that the carved lacquer powder content significantly influenced the optical, mechanical, and curing behaviors of the coating, while the water content had negligible impact. Specifically, increasing the powder content reduced lightness, enhanced red hue, and decreased gloss. An optimal comprehensive performance was achieved at 20% powder content, with adhesion reaching grade 5, flexibility of 10 mm, and impact resistance of 6 kg·cm. FTIR analysis confirmed that high powder content (≥20%) led to incomplete curing due to UV shielding. The coatings showed moderate resistance to water, acid, and saline environments but poor alkaline resistance due to the chemical instability of cinnabar. SEM revealed increased surface roughness at high powder loading (30%). More importantly, this work presents a sustainable approach to recycle carved lacquer waste and demonstrates a viable strategy for incorporating traditional cultural heritage materials into advanced functional coatings. The study demonstrates that carved lacquer powder can be effectively integrated into UV-curable coatings to achieve unique decorative effects, and a content of approximately 20% is recommended to achieve balanced properties. Full article

In this study, the nonlinear forced vibration response of fiber-reinforced laminated composite beams coated with functionally graded materials (FGMs) is investigated under the combined action of aero-thermoelastic loads and a concentrated harmonic excitation. The mathematical formulation is established using the Euler–Bernoulli beam theory, where von Kármán geometric nonlinearities are taken into account, along with the modified third-order piston theory to represent aerodynamic effects. By neglecting axial inertia, the resulting set of nonlinear governing equations is simplified into a single equation. This equation is discretized through the Galerkin procedure, yielding a nonlinear ordinary differential equation. An analytical solution is, then, obtained by applying the method of multiple time scales (MTS). Furthermore, a comprehensive parametric analysis is carried out to evaluate how factors such as the power-law index, stacking sequence, temperature field, load amplitude and position, free-stream velocity, and Mach number influence both the lateral dynamic deflection and the frequency response characteristics (FRCs) of the beams, offering useful guidelines for structural design optimization. Full article

Surface engineering and architectural design represent key frontiers in total ankle arthroplasty (TAA) implant development. This narrative review examines biointegration strategies, focusing on porous structures, surface modification techniques, and emerging smart technologies. Optimal porous architectures with 300–600 µm pore sizes facilitate bone ingrowth and osseointegration, while functionally graded structures address regional biomechanical demands. Surface modification encompasses bioactive treatments (such as calcium phosphate coatings), topographical modifications (including micro/nanotexturing), antimicrobial approaches (utilizing metallic ions or antibiotic incorporation), and wear-resistant technologies (such as diamond-like carbon coatings). Multifunctional approaches combine strategies to simultaneously address infection prevention, enhance osseointegration, and improve wear resistance. Emerging technologies include biodegradable scaffolds, biomimetic surface nanotechnology, and intelligent sensor-based monitoring systems. While many innovations remain in the research stage, they demonstrate the potential to establish TAA as a comprehensive alternative to arthrodesis. Successful implant design requires integrated surface engineering tailored to the ankle joint’s demanding biomechanical and biological environment Full article

The demand for antimicrobial and biocompatible materials in biomedical applications continues to grow, particularly in the context of wound care and textiles. This study explores the development of multifunctional coatings by applying magnesium (Mg) nanoparticles onto medical-grade cotton textiles using magnetron sputtering—a solvent-free and environmentally sustainable technique. A comprehensive material characterization confirmed the formation of Mg, MgO and Mg(OH)₂/MgH₂ phases, along with generally consistent particle coverage and increased fiber surface roughness. The antibacterial testing revealed the effective inhibition of both Gram-positive and Gram-negative bacteria—except Enterococcus faecalis. Additionally, the growth of the fungus Candida albicans and the microalgae Prototheca spp. was reduced by over 80%. Importantly, a cytocompatibility evaluation using human umbilical vein endothelial cells (HUVECs) demonstrated not only non-toxicity but a significant increase in cell viability after 72 h, particularly in samples treated for 20 and 60 min, indicating a potential cytoprotective and proliferative effect. These findings highlight the dual functionality of plasma-sputtered Mg nanoparticle coatings, offering a promising strategy for the development of eco-friendly, antimicrobial and cell-supportive medical textiles. Full article

This study reports the preparation of benzalkonium chloride-modified montmorillonite (MMT-1227) via a wet chemical method and systematically investigates its structural characteristics and antimicrobial/antifungal properties. The modified montmorillonite was comprehensively characterized using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and Brunauer–Emmett–Teller (BET) surface area analysis. The results confirmed the successful intercalation of benzalkonium chloride into montmorillonite layers, leading to altered surface morphology, increased interlayer spacing, and enhanced hydrophobicity. Antimicrobial assays demonstrated that MMT-1227 exhibits potent activity against both Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus, with inhibition zone diameters of 15.6 ± 0.2 mm and 17.7 ± 0.2 mm, respectively, and minimum inhibitory concentrations (MIC) of 1 mg/mL and 0.5 mg/mL. When incorporated into latex paint at a mass fraction of 0.3%, MMT-1227 achieved a 99.9% antibacterial rate against both strains after 24 h. Additionally, fungal resistance testing in accordance with GB/T 1741-2020 revealed that the modified paint films completely inhibited the growth of eight common mold strains (e.g., Aspergillus niger, Trichoderma viride), achieving a resistance grade of 0. These findings validate that benzalkonium chloride modification endows montmorillonite with excellent antimicrobial and antifungal properties, highlighting its potential as a high-performance additive for functional coatings and related antimicrobial materials. Full article