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15 pages, 1745 KiB  
Article
A Prediction Method for Technically Recoverable Reserves Based on a Novel Relationship Between the Relative Permeability Ratio and Saturation
by Dongqi Wang, Jiaxing Wen, Yang Sun and Daiyin Yin
Eng 2025, 6(8), 182; https://doi.org/10.3390/eng6080182 (registering DOI) - 2 Aug 2025
Abstract
Upon reaching stabilized production in waterflooded reservoirs, waterflood performance curves are conventionally used to predict technically recoverable reserves (TRRs). However, as reservoirs enter high water-cut stages, the relationship between the relative permeability ratio and saturation becomes nonlinear, causing deflection in waterflood performance curves. [...] Read more.
Upon reaching stabilized production in waterflooded reservoirs, waterflood performance curves are conventionally used to predict technically recoverable reserves (TRRs). However, as reservoirs enter high water-cut stages, the relationship between the relative permeability ratio and saturation becomes nonlinear, causing deflection in waterflood performance curves. This leads to systematic overestimation of both predicted TRR and ultimate recovery factors. To overcome these limitations in conventional TRR prediction methods, this study establishes a novel relative permeability ratio-saturation relationship based on characteristic relative permeability curve behaviors. The proposed model is validated for three distinct fluid-rock interaction types. We further develop a permeability-driven forecasting model for oil production rates and water cuts. Comparative analyses with a conventional waterflood curve methodology demonstrate significant accuracy improvements. The results show that while traditional methods predict TRR ranging from 78.40 to 92.29 million tons, our model yields 70.73 million tons—effectively resolving overestimation issues caused by curve deflection during high water-cut phases. This approach establishes a robust framework for determining critical development parameters, including economic field lifespan, strategy adjustments, and ultimate recovery factor. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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20 pages, 4663 KiB  
Article
Investigation on Imbibition Recovery Characteristics in Jimusar Shale Oil and White Mineral Oil by NMR
by Dunqing Liu, Chengzhi Jia and Keji Chen
Energies 2025, 18(15), 4111; https://doi.org/10.3390/en18154111 (registering DOI) - 2 Aug 2025
Abstract
Recovering oil by fracturing fluid imbibition has demonstrated significant potential for enhanced oil recovery (EOR) in tight oil reservoirs. White mineral oil (WMO), kerosene, or saturated alkanes with matched apparent viscosity have been widely used as “crude oil” to investigate imbibition mechanisms in [...] Read more.
Recovering oil by fracturing fluid imbibition has demonstrated significant potential for enhanced oil recovery (EOR) in tight oil reservoirs. White mineral oil (WMO), kerosene, or saturated alkanes with matched apparent viscosity have been widely used as “crude oil” to investigate imbibition mechanisms in light shale oil or tight oil. However, the representativeness of these simulated oils for low-maturity crude oils with higher viscosity and greater content of resins and asphaltenes requires further research. In this study, imbibition experiments were conducted and T2 and T1T2 nuclear magnetic resonance (NMR) spectra were adopted to investigate the oil recovery characteristics among resin–asphaltene-rich Jimusar shale oil and two WMOs. The overall imbibition recovery rates, pore scale recovery characteristics, mobility variations among oils with different occurrence states, as well as key factors influencing imbibition efficiency were analyzed. The results show the following: (1) WMO, kerosene, or alkanes with matched apparent viscosity may not comprehensively replicate the imbibition behavior of resin–asphaltene-rich crude oils. These simplified systems fail to capture the pore-scale occurrence characteristics of resins/asphaltenes, their influence on pore wettability alteration, and may consequently overestimate the intrinsic imbibition displacement efficiency in reservoir formations. (2) Surfactant optimization must holistically address the intrinsic coupling between interfacial tension reduction, wettability modification, and pore-scale crude oil mobilization mechanisms. The alteration of overall wettability exhibits higher priority over interfacial tension in governing displacement dynamics. (3) Imbibition displacement exhibits selective mobilization characteristics for oil phases in pores. Specifically, when the oil phase contains complex hydrocarbon components, lighter fractions in larger pores are preferentially mobilized; when the oil composition is homogeneous, oil in smaller pores is mobilized first. Full article
(This article belongs to the Special Issue New Progress in Unconventional Oil and Gas Development: 2nd Edition)
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15 pages, 2466 KiB  
Article
A Capillary-Based Micro Gas Flow Measurement Method Utilizing Laminar Flow Regime
by Yuheng Zheng, Dailiang Xie, Zhengcheng Qin, Zhengwei Huang, Ya Xu, Da Wang and Hong Zheng
Appl. Sci. 2025, 15(15), 8593; https://doi.org/10.3390/app15158593 (registering DOI) - 2 Aug 2025
Abstract
Accurate micro gas flow measurement is critical for medical ventilator calibration, environmental gas monitoring, and semiconductor manufacturing. Laminar flowmeters are widely employed in micro gas flow measurement applications owing to their inherent advantages of high linearity, the absence of moving components, and a [...] Read more.
Accurate micro gas flow measurement is critical for medical ventilator calibration, environmental gas monitoring, and semiconductor manufacturing. Laminar flowmeters are widely employed in micro gas flow measurement applications owing to their inherent advantages of high linearity, the absence of moving components, and a broad measurement range. Nevertheless, due to the low measurement accuracy under micro gas flow caused by nonlinear errors and a relatively complex structure, traditional laminar flow measurement devices exhibit limitations in micro gas flow measurement scenarios. This study proposes a novel micro gas flow measurement method based on a single capillary laminar flow element, which simplifies the structure and enhances applicability in the field of micro gas flow. Through structural optimization with precise control of the capillary length–diameter ratios and theoretical error correction based on computational analysis, nonlinear errors were effectively reduced while improving the measurement accuracy in the field of micro gas flow. The proposed methodology was systematically validated through computational fluid dynamics simulations (ANSYS Fluent 2021 R1) and experimental investigations using a dedicated test platform. The experimental results show that the relative error of the measurement system within the full measurement range is less than ±0.6% (1–10 cm3/min; cm3/min means cubic centimeter per minute), and its accuracy is superior to 1% of reading (1% Rd) or 1.5% of reading (1.5% Rd) of conventional laminar flowmeters. The fitting curve of the flow rate versus the pressure difference derived from the measurement results maintains an excellent linear correlation (R2 > 0.99), thus confirming that this method has practical application value in the field of micro gas flow measurement. Full article
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25 pages, 7708 KiB  
Review
A Review of Heat Transfer and Numerical Modeling for Scrap Melting in Steelmaking Converters
by Mohammed B. A. Hassan, Florian Charruault, Bapin Rout, Frank N. H. Schrama, Johannes A. M. Kuipers and Yongxiang Yang
Metals 2025, 15(8), 866; https://doi.org/10.3390/met15080866 (registering DOI) - 1 Aug 2025
Abstract
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. [...] Read more.
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article
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14 pages, 4489 KiB  
Article
Numerical Simulation Analysis of Cu2+ Concentration for Marine Biological Control Based on Seawater Lifting Pump
by Zhishu Zhang, Jie Liu, Lei Li, Qingmiao Yang, Longqi Meng and Zhaoxuan Li
Processes 2025, 13(8), 2440; https://doi.org/10.3390/pr13082440 (registering DOI) - 1 Aug 2025
Abstract
To prevent marine biofouling in seawater lift pumps, electrolyzed seawater containing Cu2+ needs to be injected into the pumps. This study employs Computational Fluid Dynamics (CFD) to simulate the variation in Cu2+ injection concentration required to achieve a Cu2+ concentration [...] Read more.
To prevent marine biofouling in seawater lift pumps, electrolyzed seawater containing Cu2+ needs to be injected into the pumps. This study employs Computational Fluid Dynamics (CFD) to simulate the variation in Cu2+ injection concentration required to achieve a Cu2+ concentration of 3 ppb within a 10 cm range around the pump under different operating conditions, including the installation of baffles and varying seawater flow rates. The simulation results demonstrate that CFD can accurately predict the distribution of Cu2+ concentration in electrolyzed seawater, with the distribution significantly influenced by seawater flow direction, necessitating reference to upstream data. When the lift pumps are idle, the required Cu2+ injection concentration increases with rising seawater flow rates, reaching 41.9 μg/L at the maximum flow rate of 1.9 m/s. During alternating pump operation, the required Cu2+ injection concentration also increases with the flow rate, significantly affected by the pump’s operational position: lower concentrations are required when the upstream pump is active compared to the downstream pump. Additionally, installing baffles around the pumps effectively mitigates the impact of seawater flow on Cu2+ distribution, significantly reducing the required injection concentration. This study provides theoretical and data-driven insights for optimising marine biofouling prevention in seawater lift pumps. Full article
(This article belongs to the Section Environmental and Green Processes)
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9 pages, 787 KiB  
Article
Real-World Efficacy and Durability of Faricimab in Aflibercept-Resistant Neovascular Age-Related Macular Degeneration
by Areum Jeong, Huiyu Liang, Seung Chul Baek and Min Sagong
J. Clin. Med. 2025, 14(15), 5412; https://doi.org/10.3390/jcm14155412 (registering DOI) - 1 Aug 2025
Abstract
Objectives: This study aimed to evaluate the 6-month real-world outcomes of switching to faricimab in patients with aflibercept-resistant neovascular age-related macular degeneration (nAMD). Methods: A retrospective review was conducted on the eyes of 60 patients with aflibercept-resistant nAMD that were switched [...] Read more.
Objectives: This study aimed to evaluate the 6-month real-world outcomes of switching to faricimab in patients with aflibercept-resistant neovascular age-related macular degeneration (nAMD). Methods: A retrospective review was conducted on the eyes of 60 patients with aflibercept-resistant nAMD that were switched to faricimab. Best-corrected visual acuity (BCVA) and optical coherence tomography (OCT) parameters, including central subfield thickness (CST), subfoveal choroidal thickness (SFCT), and both the maximum height and width of pigment epithelial detachment (PED), at baseline and 1, 3, and 6 months after switching were evaluated. The type of PED and retinal fluid were also analyzed. Results: The results showed that BCVA remained stable at month 6 (p = 0.150), while CST significantly decreased (p = 0.020), and SFCT remained unchanged (p = 0.072). The maximum PED height significantly decreased (p = 0.030), while the maximum PED width did not change (p = 0.07). The mean injection interval significantly increased from 6.8 ± 2.4 weeks before switching to 11.2 ± 1.7 weeks after switching (p = 0.068). Furthermore, the dry macula rate was 43.3% at month 6. Conclusions: Switching to faricimab in aflibercept-resistant nAMD patients showed stable visual outcomes, significant anatomical improvements, and reduced treatment burden over 6 months in real-world clinical settings. Full article
(This article belongs to the Section Ophthalmology)
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19 pages, 1760 KiB  
Review
An Insight into Current and Novel Treatment Practices for Refractory Full-Thickness Macular Hole
by Chin Sheng Teoh
J. Clin. Transl. Ophthalmol. 2025, 3(3), 15; https://doi.org/10.3390/jcto3030015 - 1 Aug 2025
Abstract
Refractory full-thickness macular holes (rFTMHs) present a significant challenge in vitreoretinal surgery, with reported incidence rates of 4.2–11.2% following standard vitrectomy with internal limiting membrane (ILM) peeling and gas tamponade. Risk factors include large hole size (>400 µm), chronicity (>6 months), high myopia, [...] Read more.
Refractory full-thickness macular holes (rFTMHs) present a significant challenge in vitreoretinal surgery, with reported incidence rates of 4.2–11.2% following standard vitrectomy with internal limiting membrane (ILM) peeling and gas tamponade. Risk factors include large hole size (>400 µm), chronicity (>6 months), high myopia, incomplete ILM peeling, and post-operative noncompliance. Multiple surgical techniques exist, though comparative evidence remains limited. Current options include the inverted ILM flap technique, autologous ILM transplantation (free flap or plug), lens capsular flap transplantation (autologous or allogenic), preserved human amniotic membrane transplantation, macular subretinal fluid injection, macular fibrin plug with autologous platelet concentrates, and autologous retinal transplantation. Closure rates range from 57.1% to 100%, with selection depending on hole size, residual ILM, patient posturing ability, etc. For non-posturing patients, fibrin plugs are preferred. Residual ILM cases may benefit from extended peeling or flap techniques, while large holes often require scaffold-based (lens capsule, amniotic membrane) or fibrin plug approaches. Pseudophakic patients should avoid posterior capsular flaps due to lower success rates. Despite promising outcomes, the lack of randomized trials necessitates further research to establish evidence-based guidelines. Personalized surgical planning, considering anatomical and functional goals, remains crucial in optimizing visual recovery in rFTMHs. Full article
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25 pages, 2474 KiB  
Article
Performance Analysis of a Novel Directly Combined Organic Rankine Cycle and Dual-Evaporator Vapor Compression Refrigeration Cycle
by Nagihan Bilir Sag and Metehan Isik
Appl. Sci. 2025, 15(15), 8545; https://doi.org/10.3390/app15158545 (registering DOI) - 31 Jul 2025
Abstract
Combining Organic Rankine Cycles (ORC) with cooling cycles offers a promising approach to achieving greater outputs within a single system. In this study, a novel directly combined ORC-VCC system has been designed to not only meet the cooling demand using a geothermal heat [...] Read more.
Combining Organic Rankine Cycles (ORC) with cooling cycles offers a promising approach to achieving greater outputs within a single system. In this study, a novel directly combined ORC-VCC system has been designed to not only meet the cooling demand using a geothermal heat source but also generate power. The proposed novel ORC-VCC system has been analyzed for its energetic performance using four selected fluids: R290, R600a, R601, and R1234ze(E). Parametric analysis has been conducted to investigate the effects of parameters of heat source temperature, heat source mass flow rate, cooling capacities, condenser temperature, ORC evaporator temperature, pinch point temperature difference and isentropic efficiencies on net power production. Among the working fluids, R290 has provided the highest net power production under all conditions in which it was available to operate. Additionally, the results have been analyzed concerning a reference cycle for comparative evaluation. The proposed novel cycle has outperformed the reference cycle in all investigated cases in terms of net power production such as demonstrating an improvement of approximately from 8.7% to 57.8% in geothermal heat source temperature investigations. Similar improvements have been observed over the reference cycle at lower heat source mass flow rates, where net power increases by up to 50.8%. Full article
(This article belongs to the Section Mechanical Engineering)
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21 pages, 3327 KiB  
Article
Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
by Junhyeon Bae, Jukyoung Shin and Tae Young Kim
Energies 2025, 18(15), 4070; https://doi.org/10.3390/en18154070 (registering DOI) - 31 Jul 2025
Abstract
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature [...] Read more.
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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12 pages, 1988 KiB  
Article
Does Low-Field MRI Tenography Improve the Detection of Naturally Occurring Manica Flexoria Tears in Horses?
by Anton D. Aßmamm, Jose Suarez, David Argüelles and Andrea Bischofberger
Animals 2025, 15(15), 2250; https://doi.org/10.3390/ani15152250 - 31 Jul 2025
Viewed by 15
Abstract
Diagnosing digital flexor tendon sheath (DFTS) pathologies, particularly manica flexoria (MF) tears, can be challenging with standard imaging modalities. Standing low-field MRI tenography (MRIt) may improve the detection rate of MF tears. This study aimed to compare ultrasonography, contrast radiography, pre-contrast MRI, and [...] Read more.
Diagnosing digital flexor tendon sheath (DFTS) pathologies, particularly manica flexoria (MF) tears, can be challenging with standard imaging modalities. Standing low-field MRI tenography (MRIt) may improve the detection rate of MF tears. This study aimed to compare ultrasonography, contrast radiography, pre-contrast MRI, and MRIt to detect naturally occurring MF lesions in horses undergoing tenoscopy. Ten horses with a positive DFTS block, which underwent contrast radiography, ultrasonography, MRI, MRIt, and tenoscopy were included. Two radiologists evaluated the images and recorded whether an MF lesion was present and determined the lesion side. Sensitivity and specificity were calculated for each modality using tenoscopy as a reference. MRIt and contrast radiography detected MF lesions with the same frequency, both showing 71% sensitivity and 100% specificity. Pre-contrast MRI and ultrasonography detected MF lesions with a lower sensitivity (57%); however, the MRI (100%) demonstrated a higher specificity than ultrasonography (33%). Adding contrast in MRI changed the sensitivity from (4/7 lesions) 57% to (5/7 lesions) 71%, with a constant high specificity (100%). MRIt diagnoses MF tears with a similar sensitivity to contrast radiography, with the same specificity, but with the added benefit of lesion laterality detection. The combined advantages of the anatomical detail of the T1 sequence and the post-contrast hyperintense appearance of the fluid may help diagnose MF tears and identify intact MFs. However, this needs to be substantiated in a larger number of cases. Full article
16 pages, 4133 KiB  
Article
Preparation, Performance Evaluation and Mechanisms of a Diatomite-Modified Starch-Based Fluid Loss Agent
by Guowei Zhou, Xin Zhang, Weijun Yan and Zhengsong Qiu
Processes 2025, 13(8), 2427; https://doi.org/10.3390/pr13082427 - 31 Jul 2025
Viewed by 39
Abstract
Natural polymer materials are increasingly utilized in drilling fluid additives. Starch has come to be applied extensively due to its low cost and favorable fluid loss reduction properties. However, its poor temperature resistance and high viscosity limit its application in high-temperature wells. This [...] Read more.
Natural polymer materials are increasingly utilized in drilling fluid additives. Starch has come to be applied extensively due to its low cost and favorable fluid loss reduction properties. However, its poor temperature resistance and high viscosity limit its application in high-temperature wells. This study innovatively introduces for the first time diatomite as an inorganic material in the modification process of starch-based fluid loss additives. Through synergistic modification with acrylamide and acrylic acid, we successfully resolved the longstanding challenge of balancing temperature resistance with viscosity control in existing modification methods. The newly developed fluid loss additive demonstrates remarkable performance: It remains effective at 160 °C when used independently. When added to a 4% sodium bentonite base mud, it achieves an 80% fluid loss reduction rate—significantly higher than the 18.95% observed in conventional starch-based products. The resultant filter cake exhibits thin and compact characteristics. Moreover, this additive shows superior contamination resistance, tolerating 30% NaCl and 0.6% calcium contamination, outperforming other starch-based treatments. With starch content exceeding 75%, the product not only demonstrates enhanced performance but also achieves significant cost reduction compared to conventional starch products (typically containing < 50% starch content). Full article
(This article belongs to the Section Food Process Engineering)
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14 pages, 2265 KiB  
Communication
Bioelectrical Impedance Assessment in a Patient with Breast Cancer: A Case Report on the Effect of Integrative Therapies on Cellular Homeostasis
by Graziella Marino, Giovanni Pace, Lucia Sabato, Marzia Sichetti and Marisabel Mecca
Nutrients 2025, 17(15), 2506; https://doi.org/10.3390/nu17152506 - 30 Jul 2025
Viewed by 101
Abstract
Background/Objectives: Since breast cancer (BC) survival rates have increased to 91% at 5 years and 80% at 15 years postdiagnosis, there is a growing awareness of the importance of addressing the long-term well-being of patients. Consequently, integrative oncology, which combines standard therapies [...] Read more.
Background/Objectives: Since breast cancer (BC) survival rates have increased to 91% at 5 years and 80% at 15 years postdiagnosis, there is a growing awareness of the importance of addressing the long-term well-being of patients. Consequently, integrative oncology, which combines standard therapies with complementary approaches (nutrition, mind–body practices, and lifestyle modifications), has emerged as a patient-centred model aimed at improving symptom management, treatment adherence, and overall quality of life (QoL). This study aims to demonstrate how integrative therapies can benefit body composition, phase angle, and fluid and electrolyte balance through bioelectrical impedance analysis (BIA). Methods: This study considers a patient who underwent BC surgery and was enrolled in the AMICO clinic for anamnesis, as well as their oncological pathology data, assessment of QoL, and BIA. The breast surgeon specialising in integrative oncology therapies prescribed the patient curcumin and polydatin, moderate physical activity, a balanced diet, and Qigong sessions. The patient underwent monitoring through haematochemical analysis, BIA, and a QoL questionnaire, with follow-up every four months. Results: Between 4 and 12 months, fat mass (FM) and body mass index (BMI) markedly decreased, whereas fat-free mass (FFM), total body water (TBW), and skeletal muscle mass (SMM) increased progressively. Moreover, the improvements in the Na/K ratio and phase angle (PhA) suggest a shift toward better electrolyte and fluid balance and enhanced cellular integrity and membrane function. Equally outstanding were her psychological benefits in terms of mood, sleep, anxiety, and melancholy. Conclusions: Patient progress in body composition, metabolic function, pain management, and psychological status measured during the 12-month follow-up demonstrates the potential benefits of an integrative approach to supportive cancer care. Full article
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18 pages, 4253 KiB  
Article
Influence of Design Parameters of Membrane-Type Flow Controller on Bearing Characteristics of Hydrostatic Guideways
by Yi Chen, Xiaoyu Xu, Ziqi Lin, Maoyuan Li, Guo Bi and Zhenzhong Wang
Micromachines 2025, 16(8), 891; https://doi.org/10.3390/mi16080891 (registering DOI) - 30 Jul 2025
Viewed by 117
Abstract
The hydrostatic guideway has been widely used in ultra-precision machine tools. The flow stability of the hydrostatic guideway has a significant impact on its bearing characteristics, and the flow controller is critical to safeguard the flow stability of the hydrostatic guideway. Currently, most [...] Read more.
The hydrostatic guideway has been widely used in ultra-precision machine tools. The flow stability of the hydrostatic guideway has a significant impact on its bearing characteristics, and the flow controller is critical to safeguard the flow stability of the hydrostatic guideway. Currently, most engineering applications use fixed, fluid-resistance flow controllers, which have a simple structure, low cost, and high reliability. However, when facing complex working conditions, the fixed, fluid-resistance flow controller cannot maintain the flow stability of the hydrostatic guide. In this study, a membrane-type flow controller with variable fluid resistance is designed, and a theoretical model of the flow controller’s bearing characteristics is established, which is verified by fluid–solid coupling simulation and flow rate experiments. Analyzing the influence of the design parameters of the membrane-type flow controller on the performance according to the theoretical model, the design guidelines of the membrane-type flow controller are established, the key structure of the flow controller is clarified, and the design range of the key structure dimensions is given. The results show that the gasket thickness of the membrane-type flow controller has the greatest impact on the performance of the hydrostatic guideways, which should be ensured to have a machining error of less than 0.005 mm. This study is a guide for the design and manufacture of flow controllers, as well as for engineering applications. Full article
(This article belongs to the Section E:Engineering and Technology)
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17 pages, 5896 KiB  
Article
Simulation Study of the Effect of Oil Injection Speed on the Air Curtain of High-Speed Bearings
by Yanfang Dong, Botao Ye, Zibo Yan, Hai Zhang, Wei Yu, Jianyong Sun and Wenbo Zhou
Lubricants 2025, 13(8), 334; https://doi.org/10.3390/lubricants13080334 (registering DOI) - 30 Jul 2025
Viewed by 131
Abstract
In order to improve the lubrication efficiency in the bearing cavity, this study establishes a simulation model of the fluid domain of the bearing cavity based on the computational fluid dynamics (CFD) method and systematically studies the flow characteristics of the lubricant and [...] Read more.
In order to improve the lubrication efficiency in the bearing cavity, this study establishes a simulation model of the fluid domain of the bearing cavity based on the computational fluid dynamics (CFD) method and systematically studies the flow characteristics of the lubricant and its lubrication mechanism in the high-speed rotary bearing. In the process of high-speed bearing operation, the lubricant is subject to the combined effect of centrifugal force and contact pressure, gradually spreads to both sides of the steel ball, and forms a stable oil film after injection from the nozzle. However, due to the influence of high pressure distribution in the contact area, the actual formation of the oil film coverage is relatively limited. In order to further optimize the lubrication effect, this study focuses on investigating the influence law of different injection speeds and rotational speeds on the bearing air curtain effect. The results of the study show that when the air curtain effect is enhanced, there will be significant shear interference on the trajectory of the lubricant, which is manifested in the phenomenon of “buckling” at the end of the lubricant, thus reducing the lubrication efficiency. To address this problem, this study innovatively proposes the air curtain obstruction coefficient K as a quantitative evaluation index, and through numerical simulation, it is found that the lubricant can effectively overcome the air curtain obstruction and achieve a better lubrication coverage when the value of K is reduced to below 0.4. Based on this finding, the study further confirmed that the lubrication efficiency of bearings can be significantly improved under different operating conditions by rationally regulating the injection rate. Full article
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27 pages, 8070 KiB  
Article
Study on Solid-Liquid Two-Phase Flow and Wear Characteristics in Multistage Centrifugal Pumps Based on the Euler-Lagrange Approach
by Zhengyin Yang, Yandong Gu, Yingrui Zhang and Zhuoqing Yan
Water 2025, 17(15), 2271; https://doi.org/10.3390/w17152271 - 30 Jul 2025
Viewed by 135
Abstract
Multistage centrifugal pumps, owing to their high head characteristics, are commonly applied in domains like subsea resource exploitation and groundwater extraction. However, the wear of flow passage components caused by solid particles in the fluid severely threatens equipment lifespan and system safety. To [...] Read more.
Multistage centrifugal pumps, owing to their high head characteristics, are commonly applied in domains like subsea resource exploitation and groundwater extraction. However, the wear of flow passage components caused by solid particles in the fluid severely threatens equipment lifespan and system safety. To investigate the influence of solid-liquid two-phase flow on pump performance and wear, this study conducted numerical simulations of the solid-liquid two-phase flow within multistage centrifugal pumps based on the Euler–Lagrange approach and the Tabakoff wear model. The simulation results showed good agreement with experimental data. Under the design operating condition, compared to the clear water condition, the efficiency under the solid-liquid two-phase flow condition decreased by 1.64%, and the head coefficient decreased by 0.13. As the flow rate increases, particle momentum increases, the particle Stokes number increases, inertial forces are enhanced, and the coupling effect with the fluid weakens, leading to an increased impact intensity on flow passage components. This results in a gradual increase in the wear area of the impeller front shroud, back shroud, pressure side, and the peripheral casing. Under the same flow rate condition, when particles enter the pump chamber of a subsequent stage from a preceding stage, the fluid, after being rectified by the return guide vane, exhibits a more uniform flow pattern and reduced turbulence intensity. The particle Stokes number in the subsequent stage is smaller than that in the preceding stage, weakening inertial effects and enhancing the coupling effect with the fluid. This leads to a reduced impact intensity on flow passage components, resulting in a smaller wear area of these components in the subsequent stage compared to the preceding stage. This research offers critical theoretical foundations and practical guidelines for developing wear-resistant multistage centrifugal pumps in solid-liquid two-phase flow applications, with direct implications for extending service life and optimizing hydraulic performance. Full article
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