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Search Results (262)

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17 pages, 2754 KiB  
Article
The Regulation of Thermodynamic Behavior and Structure of Aluminosilicate Glasses via the Mixed Alkaline Earth Effect
by Lin Yuan, Xurong Teng, Ping Li, Ouyuan Zhang, Fangfang Zhao, Changyuan Tao and Renlong Liu
Materials 2025, 18(15), 3450; https://doi.org/10.3390/ma18153450 - 23 Jul 2025
Viewed by 268
Abstract
This work systematically altered the molar ratio of CaO and MgO (R = [CaO]/[(CaO + MgO)], mol%) to elucidate the underlying mechanisms driving the observed changes in macroscopic properties. The results indicated that as CaO increasingly replaced MgO, the rise in the content [...] Read more.
This work systematically altered the molar ratio of CaO and MgO (R = [CaO]/[(CaO + MgO)], mol%) to elucidate the underlying mechanisms driving the observed changes in macroscopic properties. The results indicated that as CaO increasingly replaced MgO, the rise in the content of non-bridging oxygen led to the depolymerization of the glass structure. A quantitative analysis of Qn units in the [SiO4] tetrahedron using 29Si MAS NMR revealed that a non-monotonic variation appeared when the Q4 unit reached a minimum at R = 0.7. Meanwhile, the chemical environment of aluminum also varies with the R, and the presence of high-coordinated aluminum species is observed when Ca2+ and Mg2+ ions coexist. In terms of overall performance, both density and molar volume exhibited a linear trend. However, thermal stability, viscosity, characteristic temperatures (including melting temperature, Littleton softening temperature, working point temperature, and glass transition temperature), and mechanical properties showed deviations from linearity. Additionally, four non-isothermal thermodynamics was employed to quantitatively assess the thermal stability of samples C-0.7 and C-1. The insights gained from this study will aid in the development of advanced glass materials with tailored properties for industrial applications. Full article
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24 pages, 7707 KiB  
Article
Improving Building Acoustics with Coir Fiber Composites: Towards Sustainable Construction Systems
by Luis Bravo-Moncayo, Virginia Puyana-Romero, Miguel Chávez and Giuseppe Ciaburro
Sustainability 2025, 17(14), 6306; https://doi.org/10.3390/su17146306 - 9 Jul 2025
Viewed by 481
Abstract
Studies underscore the significance of coir fibers as a sustainable building material. Based on these insights, this research aims to evaluate coir fiber composite panels of various thicknesses as eco-friendly sound absorbing alternatives to synthetic construction materials like rockwool and fiberglass, aligning its [...] Read more.
Studies underscore the significance of coir fibers as a sustainable building material. Based on these insights, this research aims to evaluate coir fiber composite panels of various thicknesses as eco-friendly sound absorbing alternatives to synthetic construction materials like rockwool and fiberglass, aligning its use with the United Nations Sustainable Development Goals. Acoustic absorption was quantified with an impedance tube, and subsequent simulations compared the performance of coir composite panels with that of conventional materials, which constitutes an underexplored evaluation. Using 10 receiver points, the simulations reproduced the acoustic conditions of a multipurpose auditorium before and after the coir covering of parts of the rear and posterior walls. The results indicate that when coir coverings account for approximately 10% of the auditorium surface, reverberation times at 250, 500, 2000, and 4000 Hz are reduced by roughly 1 s. Furthermore, the outcomes reveal that early reflections occur more rapidly in the coir-enhanced model, while the values of the early decay time parameter decrease across all receiver points. Although the original configuration had poor speech clarity, the modified model achieved optimal values at all the measurement locations. These findings underscore the potential of coir fiber panels in enhancing acoustic performance while fostering sustainable construction practices. Full article
(This article belongs to the Special Issue Sustainable Architecture: Energy Efficiency in Buildings)
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12 pages, 2291 KiB  
Article
Processing and Evaluation of an Aluminum Matrix Composite Material
by Calin-Octavian Miclosina, Remus Belu-Nica, Costel Relu Ciubotariu and Gabriela Marginean
J. Compos. Sci. 2025, 9(7), 335; https://doi.org/10.3390/jcs9070335 - 27 Jun 2025
Viewed by 473
Abstract
This study signifies the development and characterization of a composite material with a metallic matrix of aluminum reinforced with a steel mesh, utilizing centrifugal casting technology. An evaluation was conducted to ascertain the influence of the formulation process and the presence of the [...] Read more.
This study signifies the development and characterization of a composite material with a metallic matrix of aluminum reinforced with a steel mesh, utilizing centrifugal casting technology. An evaluation was conducted to ascertain the influence of the formulation process and the presence of the insert on the mechanical behavior with regard to tensile strength. The aluminum matrix was obtained from commercial and scrap alloys, elaborated by advanced methods of degassing and chemical modification. Meanwhile, the steel mesh reinforcement was cleaned, copper plated, and preheated to optimize wetting and, consequently, adhesion. The structural characterization was performed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy analyses (EDX), which highlighted a well-defined interface and uniform copper distribution. The composite was produced by means of horizontal-axis centrifugal casting in a fiberglass mold, followed by cold rolling to obtain flat specimens. A total of eight tensile specimens were examined, with measured ultimate tensile strengths ranging from 78.5 to 119.8 (MPa). A thorough examination of the fractured specimens revealed a brittle fracture mechanism, devoid of substantial plastic deformation. The onset of failures was frequently observed at the interface between the aluminum matrix and the steel mesh. The use of SEM and EDX investigations led to the confirmation of the uniformity of the copper coating and the absence of significant porosity or interfacial defects. A bimodal distribution of tensile strength values was observed, a phenomenon that is likely attributable to variations in mesh positioning and local differences in solidification. A correlation was established between the experimental results and an analytical polynomial model, thereby confirming a reasonable fit. In sum, the present study provides a substantial foundation for the development of metal matrix composites with enhanced performance, specifically designed for challenging structural applications. This method also demonstrates potential for recycling aluminum scrap into high-performance composites with controlled microstructure and mechanical integrity. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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32 pages, 7045 KiB  
Article
Sustainable Reinforcement Methods for Brick Masonry Walls: An Experimental and Finite Element Analysis Approach
by Tahir Mehmood, Muhammad Amer Abid, Burachat Chatveera, Gritsada Sua-Iam, Panumas Saingam, Ali Ejaz, Qudeer Hussain, Panuwat Joyklad and Suniti Suparp
Buildings 2025, 15(13), 2180; https://doi.org/10.3390/buildings15132180 - 22 Jun 2025
Viewed by 1354
Abstract
This study investigates the enhancement of axial and shear strength in brick masonry walls reinforced with steel and fiberglass meshes. The novelty of this study lies in its thorough evaluation of various reinforcement types and their influence on both axial and shear strength, [...] Read more.
This study investigates the enhancement of axial and shear strength in brick masonry walls reinforced with steel and fiberglass meshes. The novelty of this study lies in its thorough evaluation of various reinforcement types and their influence on both axial and shear strength, offering valuable insights to enhance the performance of brick masonry structures. By using steel and fiberglass meshes for reinforcement, the study promotes the use of durable materials that can extend the lifespan of brick masonry structures, reducing the need for frequent repairs and replacements. The findings reveal that double-layer steel mesh delivers the highest strength, effectively reducing brittleness and improving deformation capacity in both single- and double-brick walls. Specifically, single-brick walls exhibited increases in compressive strength of 38.8% with single-layer steel mesh, 31.2% with fiberglass mesh, and 19.7% with plaster. In contrast, double-brick walls showed enhancements of 73.6% with double-layer steel mesh and 43.5% with fiberglass mesh. For shear strength, single-brick walls improved by 115.1% with single-layer steel mesh, 91.3% with fiberglass mesh, and 42.1% with plaster, while double-brick walls experienced increases of 162.7% with double-layer steel mesh and 132.5% with fiberglass mesh. Additionally, Abaqus modeling under axial and diagonal compression closely matched experimental results, revealing less than a 10% discrepancy across all reinforcement types. Full article
(This article belongs to the Special Issue Modeling and Testing the Performance of Masonry Structures)
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15 pages, 2675 KiB  
Article
Aloe Vera as an Adjunct in Endodontic Irrigation: Impact on Dentin Bond Strength and Cytotoxicity
by Lucas David Galvani, Ester Alves Ferreira Bordini, Diana Gabriela Soares, Joatan Lucas de Sousa Gomes Costa, José Rodolfo Verbicário, Fernando Pozzi Semeghini Guastaldi, Milton Carlos Kuga and Luís Geraldo Vaz
Materials 2025, 18(12), 2874; https://doi.org/10.3390/ma18122874 - 18 Jun 2025
Viewed by 368
Abstract
This study evaluated the effects of mechanical agitation of Aloe vera Barbadensis Miller solution at different concentrations using passive ultrasonic irrigation (PUI), XP Endo Finisher (XPF), XP Clean (XPC), and Easy Clean (ECL), compared to conventional endodontic irrigation (CIE), on bond strength and [...] Read more.
This study evaluated the effects of mechanical agitation of Aloe vera Barbadensis Miller solution at different concentrations using passive ultrasonic irrigation (PUI), XP Endo Finisher (XPF), XP Clean (XPC), and Easy Clean (ECL), compared to conventional endodontic irrigation (CIE), on bond strength and adhesive failure patterns in the cervical, middle, and apical thirds of the root canal. Aloe vera solutions at 1%, 3%, and 5% were tested to reverse collagen fiber collapse induced by hypochlorous acid, a free radical released by 2.5% sodium hypochlorite, which impairs dentin hybridization and the light curing of resin cement. Fiberglass posts were cemented using an etch-and-rinse adhesive system (Ambar; FGM) and conventional dual resin cement (Allcem Core) in root dentin across all thirds. Human teeth underwent chemical–mechanical preparation, and the Aloe vera solution was agitated using the CIE, PUI, XPF, XPC, or ECL protocols. Slices from each root third were evaluated under a stereomicroscope at 10× magnification and subjected to the push-out test. Cytotoxicity was assessed by applying various Aloe vera concentrations to stem cells from the apical papilla (SCAPs) for 24 h, followed by analysis of cell metabolism (Alamar Blue), viability (Live/Dead), and proliferation (F-actin). Aloe vera demonstrated significant biological activity and enhanced bond strength, particularly at 3% and 5%, irrespective of the agitation method or root third. Thus, it can be concluded that using Aloe vera solution is an alternative for pre-treatment before the cementation of fiberglass posts with conventional dual-cure resin cement in endodontically treated dentin. Full article
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13 pages, 1727 KiB  
Article
Simulation of the Design Performance of Carbon Fiber/Glass Fiber Hybrid-Reinforced Resin Matrix Composite Rotors
by Chong Li, Jiayou Wang, Meng Li, Haoyu Wang, Yiguo Song, Xiangzhe Meng and Ruiliang Liu
Polymers 2025, 17(12), 1668; https://doi.org/10.3390/polym17121668 - 16 Jun 2025
Viewed by 348
Abstract
Composite rotors, attributing to their leveraging characteristics of the light weight, high strength, high rigidity, corrosion resistance, and low noise, can significantly reduce the moment of inertia and enhance equipment operational efficiency. Using carbon fiber/glass fiber hybrid-reinforced resin–matrix composites as the rotor base [...] Read more.
Composite rotors, attributing to their leveraging characteristics of the light weight, high strength, high rigidity, corrosion resistance, and low noise, can significantly reduce the moment of inertia and enhance equipment operational efficiency. Using carbon fiber/glass fiber hybrid-reinforced resin–matrix composites as the rotor base material, the radial stability of a rotor can be effectively increased by regulating the fiber volume content. Meanwhile, the introduction of glass fiber not only enables the transition between the metal hub and composite rim but also optimizes the cost structure of the composite system, overcoming the economic bottleneck of single carbon fiber-reinforced resin–matrix composite rotors. This paper employs the finite element method to analyze a three-dimensional model of a composite rotor, investigating the performance of its metal hub and hybrid-reinforced resin–matrix composite rim. According to the radial stress distribution of the composite rotor during operation, the mixing ratio of carbon fiber/glass fiber is adjusted. The high-speed rotation condition of the composite rotor at 18,000 revolutions per minute is simulated to verify its safety and reliability. Full article
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25 pages, 3769 KiB  
Review
Finger Orthoses for Rehabilitation―Part I: Biomedical Insights and Additive Manufacturing Innovations
by Alireza Nouri, Lijing Wang, Hamed Bakhtiari, Yuncang Li and Cuie Wen
Prosthesis 2025, 7(3), 62; https://doi.org/10.3390/prosthesis7030062 - 3 Jun 2025
Cited by 1 | Viewed by 1441
Abstract
Background: Finger orthoses are essential for treating injuries, deformities, and disorders of the upper limbs by supporting, immobilizing, or correcting deformities. Recent advances in three-dimensional (3D) printing have significantly enhanced precision and customization compared to traditional fabrication methods such as thermoplastic molding, plaster [...] Read more.
Background: Finger orthoses are essential for treating injuries, deformities, and disorders of the upper limbs by supporting, immobilizing, or correcting deformities. Recent advances in three-dimensional (3D) printing have significantly enhanced precision and customization compared to traditional fabrication methods such as thermoplastic molding, plaster or fiberglass casting, and the use of prefabricated splints. Methods: The present review was conducted using PubMed, Scopus, and other databases with keywords such as “hand therapy”, “additive manufacturing”, “finger and thumb”, and “orthosis”. Only English-language publications were considered, with a primary focus on articles published between 2010 and 2025. Key themes were identified and categorized into conditions necessitating finger orthoses, types and classifications, ergonomic design considerations, and advancements in additive manufacturing. Results: Finger orthoses address musculoskeletal injuries, inflammatory diseases, and neuromuscular disorders. Three-dimensional printing provides enhanced customization, reduced material waste, rapid prototyping, and the ability to create complex geometries, improving patient comfort and functionality. Conclusions: Finger orthoses effectively treat various conditions by supporting and stabilizing fingers. A thorough understanding of anatomy, biomechanics, and fabrication methods is crucial for achieving functional and comfortable designs. Three-dimensional printing offers a transformative approach to producing lightweight, customizable, and cost-effective orthoses, enabling innovative and personalized solutions. By bridging clinical needs and design strategies, this review may guide future innovations in patient-specific orthotic development. Full article
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9 pages, 1752 KiB  
Communication
A Fiberglass-Cloth-Reinforced Perfluorosulfonic Acid Membrane
by Zhutao Zhang, Yiru Dou, Wen Zhang, Li Xu and Yuxin Wang
Membranes 2025, 15(6), 166; https://doi.org/10.3390/membranes15060166 - 2 Jun 2025
Viewed by 939
Abstract
Perfluorosulfonic acid (PFSA) membranes have found broad-ranging applications, owing to their high ionic conductivity and excellent chemical stability. However, membranes with higher mechanical strength, lower area-specific resistance, reduced swelling, less gas crossover and more affordable costs are desirable. Herein, we report on the [...] Read more.
Perfluorosulfonic acid (PFSA) membranes have found broad-ranging applications, owing to their high ionic conductivity and excellent chemical stability. However, membranes with higher mechanical strength, lower area-specific resistance, reduced swelling, less gas crossover and more affordable costs are desirable. Herein, we report on the fabrication of a fiberglass-cloth-reinforced PFSA membrane using a simple solution cast method. The breaking strength of the reinforced membrane has the potential to reach 81 MPa, which is about 6 times and 2.5 times that of its non-reinforced counterpart and the commercial Nafion 117 (N117) membrane, respectively. The area swelling ratio of the reinforced membrane is lowered to merely 3%, which is only about 1/12 that of N117, in water at 100 °C. Despite ionic conduction being hindered by the fiberglass cloth, the reinforced PFSA membrane shows an area-specific resistance of only 0.069 Ω·cm2, which is 58% lower than that of N117, under 80 °C and 100% humidity. This research provides a promising technological pathway for the development of high-performance ionic conductive membranes. Full article
(This article belongs to the Section Membrane Fabrication and Characterization)
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18 pages, 7622 KiB  
Article
Recycling of Epoxy/Fiberglass Composite Using Pyridine
by Alexander E. Protsenko, Alexandra N. Protsenko, Olga G. Shakirova and Victor V. Petrov
Polymers 2025, 17(11), 1513; https://doi.org/10.3390/polym17111513 - 29 May 2025
Viewed by 520
Abstract
This study presents a new approach to chemical processing using pyridine-based solvolysis to produce high-quality glass fiber from epoxy composites. Pyridine was chosen due to its solubility parameter, which precisely matches the parameters calculated for the epoxy matrix segment. Experiments with exposure in [...] Read more.
This study presents a new approach to chemical processing using pyridine-based solvolysis to produce high-quality glass fiber from epoxy composites. Pyridine was chosen due to its solubility parameter, which precisely matches the parameters calculated for the epoxy matrix segment. Experiments with exposure in a pyridine medium demonstrated effective swelling and the potential for destruction. The solvolysis experiments were conducted in a round-bottomed flask with a reflux condenser and stirrer, under ambient conditions (20 °C) until the boiling point was reached (115.2 °C). Additionally, data from experimental studies conducted at subcritical temperatures before reaching 280 °C are presented. The dependences of changes in the mass of composites on time and temperature during the solvolysis process were determined. The tensile strength of the recovered fibers was examined, and thermogravimetric analysis was used to determine their properties. Fiberglass recovered at the boiling point is characterized by 91% tensile strength and 20% residual degradation products on the surface. The residual strength of fiberglass-reinforced plastic (FGRP) is 70.3%. The use of subcritical pyridine helps improve the quality of plastic products made from recycled fibers. This process retains 93% of the residual tensile strength for fibers that have been processed at 250 °C for two hours. Recycled fibers also contain 2.82% organic components on their surfaces. Using this material results in an increase in flexural strength of FGRP by 16.1%, compared to the reference samples. Full article
(This article belongs to the Special Issue Advances in Polymer Composites with Upcycling Waste)
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16 pages, 276 KiB  
Article
Fish Meal Replacement with a Combination of Meat Meal and Chicken Byproduct Meal on Growth Performance, Feed Utilization, Biochemical Parameters and Muscle Composition of Juvenile Red Seabream (Pagrus major)
by Buddhi E. Gunathilaka, Seong-Mok Jeong, Byung-Hwa Min, Jinho Bae, Sang-Woo Hur, Sang-Guan You and Sang-Min Lee
Animals 2025, 15(11), 1581; https://doi.org/10.3390/ani15111581 - 28 May 2025
Viewed by 419
Abstract
A combination of meat meal (MM) and chicken byproduct meal (CBM) were evaluated as fish meal (FM) replacers in the diets of juvenile red seabream (Pagrus major). The control diet was formulated with 60% FM (CON). Four other diets were designed [...] Read more.
A combination of meat meal (MM) and chicken byproduct meal (CBM) were evaluated as fish meal (FM) replacers in the diets of juvenile red seabream (Pagrus major). The control diet was formulated with 60% FM (CON). Four other diets were designed by reducing the FM levels to 45, 30, 15, and 0% by adding 14, 28, 42, and 56% MM and CBM in a 1:1 ratio to compensate for the reduced protein level (designated as MC14, MC28, MC42, and MC56, respectively). Red seabream (averaging 4.57 g) were distributed among 15 fiberglass tanks (40 fish/tank) and assigned to one of three replicates of the diet. After an eight-week long feeding trial, the growth performance of the fish fed the CON, MC14, and MC28 diets were comparable with the control group, and were significantly higher than the MC42 and MC56 groups. Feed utilization was significantly higher in the MC28 group compared to the other groups. The lowest growth and feed utilization were observed in the MC56 group. Serum lysozyme and SOD activities were significantly reduced when the dietary FM level decreased. Plasma total cholesterol levels were significantly reduced when the FM level was decreased in the diets, exhibiting a significant linear trend. The CON group exhibited a significantly higher cholesterol level compared to the MC42 and MC56 groups. The muscle amino acid profile was not significantly affected. The muscle myristic acid (14:0) was significantly decreased, while the palmitic acid (16:0) level increased with the increase of MM and CBM in the diets. Therefore, the results indicate that the combination of MM and CBM can be used to replace 50% of the FM from the red seabream diets without negative influences compared to a diet containing 60% FM. Full article
(This article belongs to the Special Issue Alternative Protein Sources for Animal Feeds)
22 pages, 8109 KiB  
Article
The Energy Absorption of a Hybridized 3D Woven Composite Under High-Velocity Impact Loading
by Kun Wang, Chao Li, Zhiming Xu, Nan Zhang, Deng’an Cai and Guangming Zhou
Materials 2025, 18(11), 2545; https://doi.org/10.3390/ma18112545 - 28 May 2025
Viewed by 368
Abstract
In this paper, the energy absorption of Kevlar fiber and carbon fiber hybridized 3D woven composites under high-velocity impact loading was studied. A high-velocity impact model was established for the composites. The 3D Hashin and von Mises failure criteria were applied for the [...] Read more.
In this paper, the energy absorption of Kevlar fiber and carbon fiber hybridized 3D woven composites under high-velocity impact loading was studied. A high-velocity impact model was established for the composites. The 3D Hashin and von Mises failure criteria were applied for the damage criteria of the yarn and matrix, and cohesive elements were inserted between them to simulate delamination. To validate the model, simulations were compared with test results. According to the results of the model, an algorithm based on artificial neural networks was also used to predict the hybridized composites for computational efficiency considerations. In the study of optimizing the energy absorption characteristics of three-dimensional woven structures, there is an optimal position and proportion of Kevlar hybridization to ensure the stiffness index of the structure. It is found that the position of Kevlar hybridization can result in considerable enhancement in the energy absorption of the target plate in the 3D woven structure. The proportion of Kevlar content affects the energy absorption of the optimal hybrid combination of the target plate. The energy absorption of the target plate can be effectively increased by adjusting the hybrid combination of different yarns under the condition that the Kevlar content proportion is constant, and the maximum energy absorption can be increased by 24.92%. Full article
(This article belongs to the Special Issue Mechanical Behavior of Advanced Composite Materials and Structures)
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10 pages, 1124 KiB  
Article
Energetics of a Novel 3D-Printed Custom Ankle Foot Orthosis in a Population of Individuals with Foot Drop: A Pilot Study
by Paolo Caravaggi, Giulia Rogati, Massimiliano Baleani, Roberta Fognani, Luca Zamagni, Maurizio Ortolani, Alessandro Zomparelli, Franco Cevolini, Zimi Sawacha and Alberto Leardini
Appl. Sci. 2025, 15(11), 5885; https://doi.org/10.3390/app15115885 - 23 May 2025
Viewed by 634
Abstract
Passive Dynamic Ankle–Foot Orthoses (PD-AFOs) are medical devices prescribed to individuals with foot drop, a condition characterized by weakness of the ankle dorsiflexor muscles. PD-AFOs can store and release energy during the stance phase of the gait cycle, while supporting the foot in [...] Read more.
Passive Dynamic Ankle–Foot Orthoses (PD-AFOs) are medical devices prescribed to individuals with foot drop, a condition characterized by weakness of the ankle dorsiflexor muscles. PD-AFOs can store and release energy during the stance phase of the gait cycle, while supporting the foot in the swing phase. This study aimed at estimating the energetics of a novel fiberglass-reinforced polyamide custom PD-AFO in a population of mild foot drop patients. Eight PD-AFOs were designed and 3D-printed via selective laser sintering for eight participants with a unilateral foot drop condition. Lower limb kinematics and AFO flexion/extension were recorded during comfortable walking speed via skin marker-based stereophotogrammetry. The stiffness of each AFO was measured via an ad hoc experimental setup. The elastic work performed by the PD-AFO during gait was calculated as the dot product of the calf-shell resisting moment and the rotation angle. The average maximum energy stored by the calf-shell across all PD-AFOs was 0.013 ± 0.005 J/kg. According to this study, 3D-printed custom PD-AFOs made with fiberglass-reinforced polyamide can store some elastic energy, which is released to the ankle during push-off. Further studies should be conducted to assess the effect of this energy return mechanism in improving the gait of individuals with deficits of the ankle plantarflexor muscles. Full article
(This article belongs to the Special Issue 3D Printing Technologies in Biomedical Engineering)
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13 pages, 1887 KiB  
Article
Polymer-Based Thermal Protective Composites: The Role of Reinforcement and Matrix in Providing Strength and Fire Resistance
by Mohammed Meiirbekov, Assem Kuandyk, Mukhammed Sadykov, Meiir Nurzhanov, Nurmakhan Yesbolov, Berdiyar Baiserikov, Ilyas Ablakatov, Laura Mustafa, Botagoz Medyanova, Arman Kulbekov, Sunkar Orazbek and Abussaid Yermekov
Polymers 2025, 17(10), 1419; https://doi.org/10.3390/polym17101419 - 21 May 2025
Viewed by 593
Abstract
This study addresses the need for thermomechanically robust materials for high-temperature environments by investigating fabric-reinforced composites produced through polymer infiltration and thermal pressing using phenol-formaldehyde (PF) and epoxy (ER) resins. Experimental validation was required due to the lack of comparative data across different [...] Read more.
This study addresses the need for thermomechanically robust materials for high-temperature environments by investigating fabric-reinforced composites produced through polymer infiltration and thermal pressing using phenol-formaldehyde (PF) and epoxy (ER) resins. Experimental validation was required due to the lack of comparative data across different textile reinforcements under identical conditions. Seven technical fabrics—carbon, aramid, basalt, silica, fiberglass, asbestos, and a carbon/aramid hybrid—were used as reinforcements. Mechanical testing revealed that carbon- and hybrid fiber composites exhibited the highest tensile (up to 465 MPa) and compressive strengths (up to 301 MPa), particularly when combined with ER. Conversely, the use of PF generally resulted in a 30–50% reduction in mechanical strength. However, PF-based composites demonstrated superior thermal resistance, with the silica/PF combination showing the lowest back-face temperature (401 °C), up to 37% lower than other pairings. Thermal conductivity ranged from 0.041 to 0.51 W/m·K, with PF-based systems offering 6–12% lower values on average compared to ER-based analogs. Morphological analysis confirmed better interfacial bonding in ER composites, while PF systems showed higher structural integrity under thermal loading. Overall, the results emphasize the trade-offs between mechanical strength and thermal protection depending on the fabric–resin combination. Among all variants, the silica fabric with PF demonstrated the most balanced performance, making it a promising candidate for thermomechanical applications. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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18 pages, 1951 KiB  
Article
Comparison of Eddy Current Loss Calculation Techniques for Axial Flux Motors with Printed Circuit Board Windings
by Andreas Bauer, Daniel Dieterich and Sven Urschel
Energies 2025, 18(10), 2603; https://doi.org/10.3390/en18102603 - 17 May 2025
Cited by 2 | Viewed by 652
Abstract
In slotless machines, the winding conductors are exposed to the magnetic air gap field, which causes additional eddy current losses, thus decreasing efficiency and affecting thermal utilization. This is the case, inter alia, for axial flux motors equipped with printed circuit board windings, [...] Read more.
In slotless machines, the winding conductors are exposed to the magnetic air gap field, which causes additional eddy current losses, thus decreasing efficiency and affecting thermal utilization. This is the case, inter alia, for axial flux motors equipped with printed circuit board windings, where the winding is made of copper–fiberglass epoxy laminations and located in the air gap. The dominant influencing factors are primarily the width of the conducting tracks and the magnetic air gap flux density and frequency. The evaluation time is a crucial constraint when calculating thousands of different designs for design space exploration or performing multi-objective optimizations. Finite element simulations can achieve very precise results, but unlike semi-analytical approximation functions, they are very time-consuming and therefore not the method of choice for design space exploration. This publication provides a comprehensive overview of a selection of different eddy current loss calculation techniques that are applicable for rectangular tracks and round wire windings. A comparison of the calculated results for a finite element simulation is presented for a slotless axial flux machine with printed circuit board windings and rectangular tracks. The calculation time consumed is also compared. The current density distribution of planar conductors of air gap windings differs from that in electrical steel sheets. In contrast to the methods based on steel sheets, only the adapted methods for conductors in air gaps offer acceptable accuracy. A recommendation is provided for the method that offers the best balance between accuracy and computation time for the early-stage design of slotless axial flux machines. Full article
(This article belongs to the Special Issue Advances in Permanent Magnet Synchronous Generator)
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15 pages, 4269 KiB  
Article
The Effect of Thermal Conductivity for Buildings’ Composite Panels Including Used Materials on Heat Variation and Energy Consumption
by Eliza Chircan, Vasile Gheorghe, Iuliana Costiuc and Liviu Costiuc
Buildings 2025, 15(10), 1599; https://doi.org/10.3390/buildings15101599 - 9 May 2025
Viewed by 527
Abstract
Alongside technological advancement, there is a growing need for materials that are easier to obtain and process and that offer multiple uses, thereby reducing environmental impact. Such materials are generally subject to mechanical, resistance and fatigue studies, often without considering their thermal properties, [...] Read more.
Alongside technological advancement, there is a growing need for materials that are easier to obtain and process and that offer multiple uses, thereby reducing environmental impact. Such materials are generally subject to mechanical, resistance and fatigue studies, often without considering their thermal properties, which could potentially expand the range of applications for the studied compound. The current study aims to analyze possible fluctuations and deviations from linearity in temperature flow curves, as well as their impact on the conductivity coefficient. These studies are conducted on a new type of panel made of fiberglass, a low-cost material with significant recycling potential, using foam elements recycled from packaging insulations and a cement biding mixture. This study considers the time variation of the different thermal coefficients and the temperature curves obtained from the experimental measurements. These data are analyzed and used to simulate heat variation in order to observe the heat flux fluctuations within the plate. The results suggest that the proposed composite plate can serve as an alternative to classical insulating panels. Full article
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